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                                                                                          Long Gage Strain Sensor |

 os3610

 

C o p y r i g h t   ©   2 0 1 2   M i c r o n   O p t i c s ,   I n c .  

 

 

 

     

 

 

 

 

o s 3 6 1 0   I n s t a l l a t i o n   G u i d e ,   R e v i s i o n   A                

 

 

 

 

 

   

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Introduction: 

 
The os3610 Surface Mount Strain Sensor measures average strain over the length of the sensor 
while providing integrated temperature compensation. It is based on fiber Bragg grating (FBG) 
technology. The os3610 is intended exclusively for surface mounting. Each end of an os3610 is 
attached to a structure via rigid brackets that are either welded, bolted, epoxied, or grouted to the 
surface of a concrete, rock, steel, composite, or other structure. The os3610 strain sensor 
measures the relative movement of the two mounting brackets along the axis of the sensor. It is 
important that the mounting brackets be securely attached to the surface to be tested if accurate 
results are to be obtained. Several installation tools are available from Micron Optics to aid in 
installation. Note that tools are available for Grout-in and Bolt-on applications of gage length 
25.4 cm and 100 cm. 
 

Installation Tools: 

 

Grout-in Drill Guide (25.4 cm) 
Grout-in Drill Guide (100 cm) 
 
Bolt-on Drill Guide (25.4 cm) 
Bolt-on Drill Guide (100 cm) 
 
Setting Bar (25.4 cm) 
Setting Bar (100 cm) 

 

Mounting To Steel (Weldable Brackets): 

 
The first step in installing the os3610 strain sensor is welding the two mounting brackets to the 
surface to be measured. The end brackets are made of 316 stainless steel. Each mounting bracket 
has two ¼-20 set screws installed as shown in Figure 1. Use a 1/8 inch Hex-Key to tighten set 
screws. 
 

 

Figure 1

 – Mounting Bracket 

 
It is important that mounting brackets are properly spaced and axially aligned prior to welding. If 
axial alignment is not maintained, the sensor may bind leading to reduced sensor accuracy. The 
setting bar shown in Figure 2 is used to hold the mounting brackets in alignment and properly 

Summary of Contents for os3610

Page 1: ...I n s t a l l a t i o n G u i d e R e v A Surface Mount Strain Sensor os3610 Micron Optics Inc 1852 Century Place NE Atlanta GA 30345 USA phone 404 325 0005 fax 404 325 4082 www micronoptics com ...

Page 2: ...e results are to be obtained Several installation tools are available from Micron Optics to aid in installation Note that tools are available for Grout in and Bolt on applications of gage length 25 4 cm and 100 cm Installation Tools Grout in Drill Guide 25 4 cm Grout in Drill Guide 100 cm Bolt on Drill Guide 25 4 cm Bolt on Drill Guide 100 cm Setting Bar 25 4 cm Setting Bar 100 cm Mounting To Stee...

Page 3: ...is inserted in both mounting bracket and held in place with the set screws shown in Figure 3 Figure 3 Close up of mounting bracket Setting Bar The steel surface should be cleaned to remove scale rust dirt and oil Position the Setting Bar with the attached mounting brackets on the steel surface to be measured Align the axis of the Setting Bar with the axis of strain to be measured While holding the...

Page 4: ...ading to reduced sensor accuracy The Setting Bar shown in Figure 2 is available to hold the mounting brackets in alignment and properly spaced while the mounting holes are transferred to the specimen surface The Setting Bar has flats cut into each end that properly position the end brackets Alternatively the Bolt on drill guide listed in the Installation Tools section can be used To use the Drill ...

Page 5: ...rill guide into hole just drilled This will help hold Drill Guide in place while second hole is drilled Now Place hammer drill in hole on other end of Drill Guide and drill hole Clean out holes with vacuum or compressed air Attach the mounting brackets to the Setting Bar as shown in Figure 3 to maintain proper alignment and spacing Grout the mounting bracket studs into place in the drilled holes u...

Page 6: ...ly in tension and compression the sensor should be installed centered within its range The pre Strain can be visually adjusted by monitoring the two gaps shown in Figure 9 The sensor can be centered or biased to one side of its range The sensor pretension and corresponding wavelength can be adjusted by gently grasping the Active end of the sensor and sliding it in the mounting bracket If desired t...

Page 7: ...n One method that may be applicable to civil structures is detailed here This method utilizes expanded polystyrene EPS foam insulation and a stainless steel cover shown in Figure 10 These parts are available from Micron Optics as an accessory Sensor Accessories os3610 Protective Cover and Insulation Kit 25 4 cm Universal Connector Protection Fitting PF Kit This method may not be applicable to all ...

Page 8: ...mine where the fiber will enter and exit the stainless steel cover shown in Figure 13 The foam insulation can be cut with a knife as needed to provide fiber access The EPS foam insulation can be attached to a variety of surface materials using a silicone sealant such as 3M Super Silicone Sealant Part No 08663 or other compatible adhesive Complete the insulation assembly by attaching the EPS foam c...

Page 9: ...inless steel cover shown in Figure 13 This cover provides additional protection to the sensor from weather and physical damage Notice the cover is supplied with 4 knockout holes to provide a variety of fiber routing configurations The knockout holes are 88 inch 22 4 mm in diameter and will accept conduit fittings such as Hubbell Part Numbers P050NGYA Figure 13 Stainless Steel Cover ...

Page 10: ... t i c s I n c o s 3 6 1 0 I n s t a l l a t i o n G u i d e R e v i s i o n A 10 The drawings for the stainless steel cover and EPS insulation are provided for those preferring to modify or provide their own covers Figure 14 Cover Lid Drawing Figure 15 Cover Base Drawings ...

Page 11: ...Long Gage Strain Sensor os3610 C o p y r i g h t 2 0 1 2 M i c r o n O p t i c s I n c o s 3 6 1 0 I n s t a l l a t i o n G u i d e R e v i s i o n A 11 Figure 16 Insulation Frame ...

Page 12: ...Long Gage Strain Sensor os3610 C o p y r i g h t 2 0 1 2 M i c r o n O p t i c s I n c o s 3 6 1 0 I n s t a l l a t i o n G u i d e R e v i s i o n A 12 Figure 17 Insulation Lid ...

Page 13: ...ensor cable also needs to be protected from the elements If the cable end is not protected the cable could become a path for moisture to enter the sensor One method of protecting sensors supplied with FC APC connectors is to use the Universal Connector Protection Fitting PF Kit from Micron Optics The Kit shown in Figure 18 contains everything needed to protect an FC APC connection Figure 18 Univer...

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