MICROMATIC Rotac 26R Overhaul Instructions Download Page 3

Micromatic, LLC 

 

 

 

 

 

 

 

                                              

micromaticllc.com

 

525 Berne St 
Berne, IN 46711

 

1-260-589-2136 x3211 or 800-333-5752 
[email protected] 

 

Page 

3

 of 

14

 

Repair Manual 

 26R-2 thru 26R-124

 

11NOV2019 

    

MODEL: 26R

 

FIGURE 1 - Shaft 

C.

 

Metal particles 

 Metal chips can be found from valve spools, Rotac

®

 internal parts and 

other metal components in the system. 

The appearance of symptoms A, B or C above, will require total flushing and cleaning of the 

entire hydraulic system. 
 

2.

 

Clean all parts thoroughly and examine for defects. 

A.

 

Shaft

 (See FIGURE 1.) 

1.

 

Examine welded vane for cracks at “A” diameter, splines, keyways and any other 

area where stress may be applied. 

a.

 

Spot-check by Magnaflux 

Three different materials needed and applied in order: 

SKC-S Cleaner 

SKL-HF/SKL-S Penetrate 
SKD-S Developer 

FOLLOW DIRECTIONS CAREFULLY ON BACK OF THE CAN 
 

b.

 

Keyways or splines that are worn 
may fit loosely in couplings. 

This problem will only get worse and  
eventually cause shaft to break.  

Causes 

 poor fitting coupling or  

keys that are too soft. Over torque. 

 
c.

 

Scoring on 

A

 diameter. Any 

scratch .010 or more requires 

the part to be replaced.  Edges  
of the 

A

 must be sharp! 

 
d.

 

Scoring or galling on shaft 

journal. This problem can be 
repaired with hard chrome; 

however, many critical 
dimensions must be held 

 

this type of repair must be 
performed by factory only. 

 
e.

 

Scoring or galling on the side face of the 

“A” diameter. This is another problem 

that can possibly be repaired; however, it is recommended that this type of 
repair be performed by factory only. 

 

B.

 

Housing/Head 

1.

 

Scoring of .010

 or more on the ID of the housing requires replacement of this part. 

Any light scoring can be polished out with 400-grit emery cloth or its equivalent. 

 

NOTE: When pressurized, the body will expand and contract. For this reason, plating 
or sleeving is not recommended by the factory for repair. 

 

Summary of Contents for Rotac 26R

Page 1: ...NOV2019 MODEL 26R Repair of Rotac Actuators 26R Model OVERHAUL INSTRUCTIONS Read the entire contents of these instructions before installing the actuator and before making any connections to the actua...

Page 2: ...ar stock and allow the shaft 5 to push the head 2 off of the housing CAUTION DO NOT PRY HEADS OFF Damage will occur to the housing 1 or head 2 Some of the newer designs have threaded holes in the head...

Page 3: ...E CAN b Keyways or splines that are worn may fit loosely in couplings This problem will only get worse and eventually cause shaft to break Causes poor fitting coupling or keys that are too soft Over t...

Page 4: ...ead body must be repaired Minor scoring might be removed by polishing with an emery cloth This is usually caused by a Improper filtration or gritty particles in the oil b Side load axial on shaft 6 Cr...

Page 5: ...Micromatic LLC micromaticllc com 525 Berne St Berne IN 46711 1 260 589 2136 x3211 or 800 333 5752 customerservice micromaticllc com Page 5 of 14 Repair Manual 26R 2 thru 26R 124 11NOV2019 MODEL 26R...

Page 6: ...rn the shaft shoulder clearance should be maintained by increasing the protrusion of the thrust bearing Protrusion of the thrust bearing should be equal for the housing and head 4 Press roller bearing...

Page 7: ...cromaticllc com Page 7 of 14 Repair Manual 26R 2 thru 26R 124 11NOV2019 MODEL 26R 9 Apply medium strength thread locker and torque the retainer bolts 25 to the proper torque See TABLE 2 10 IMPORTANT R...

Page 8: ...e St Berne IN 46711 1 260 589 2136 x3211 or 800 333 5752 customerservice micromaticllc com Page 8 of 14 Repair Manual 26R 2 thru 26R 124 11NOV2019 MODEL 26R FIGURE 5A MEASUREMENT A FOR BEARING SHIMS F...

Page 9: ...into groove will help lift the seals and shims from the groove FIGURE 6 SHOULDER SEAL 26R 2 26R 5 26R 10 26R 17 26R 31 26R 62 26R 124 L Dimension 024 029 037 042 037 063 058 063 058 063 081 087 081 0...

Page 10: ...anual 26R 2 thru 26R 124 11NOV2019 MODEL 26R D Place the rubber shoe seal cushion 8 in its groove around shoe 6 E Place dowel pins 24 into the shoe 6 if necessary F Cut the shoe seal cap 9 and place i...

Page 11: ...shim stock method The seals WILL be damaged by the sharp edges on the housing and A diameter of the shaft This damage will result in a high internal bypass leak K Using either the installation tools...

Page 12: ...formance criteria is listed in TABLE 3 TABLE 1 ASSEMBLY TOOL KITS FOR 26R MODELS Includes Shoe Seal Protector Vane Seal Protector and the Shaft Seal Protector Rotac UNIT PART NO 26R 2 GT 3094 26R 5 GT...

Page 13: ...ctuator output shaft must be accomplished by an internal pressure not in excess of pressure listed This applies to both single and double vane units MODEL Maximu m Breakaw ay psi By Pass Leakage Maxim...

Page 14: ...ust 4 Bearing Roller 5 Shaft 6 Shoe 7 Seal Head 8 Seal Shoe Cushion 9 Seal Shoe Cap 10 Seal Vane Cushion 11 Seal Vane Cap 12 Seal Shaft Cushion 13 Seal Shaft Cap Item Description 14 Seal Shoulder Cap...

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