MICRO-EPSILON thermoMETER CTL Operating Instructions Manual Download Page 22

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Page 22

Delivery

thermoMETER CTL

Delivery

4.1

Unpacking, Included in Delivery

1 thermoMETER CTL sensor
1 Controller
1 Sensor cable
1 Mounting nut and mounting bracket (fixed)
1 Operating instructions

Carefully remove the components of the measuring system from the packaging and ensure that the

goods are forwarded in such a way that no damage can occur.

Check the delivery for completeness and shipping damage immediately after unpacking.
If there is damage or parts are missing, immediately contact the manufacturer or supplier.

You will find optional accessories in appendix

, see A 1.

4.2

Storage

- Storage temperature: -40 ... 85 °C (-4 ... +185 °F)
- Humidity:

10 ... 95 %

Summary of Contents for thermoMETER CTL

Page 1: ...Operating Instructions thermoMETER CTL CTL CTLF CTLG CTLM 1 CTLM 2 CTLM 3 CTLM 5 CTLC ...

Page 2: ...MICRO EPSILON MESSTECHNIK GmbH Co KG Koenigbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 e mail info micro epsilon com www micro epsilon com Infrared sensor ...

Page 3: ...els 13 3 3 General Specifications 14 3 4 Electrical Specifications 15 3 5 Measurement Specifications 16 3 5 1 CTL CTLF Models 16 3 5 2 CTLM 1 and CTLM 2 Models 17 3 5 3 CTLM 3 Models 18 3 5 4 CTLM 5 Model 19 3 5 5 CTLC Models 20 3 5 6 CTLG Models 21 4 Delivery 22 4 1 Unpacking Included in Delivery 22 4 2 Storage 22 5 Optical Charts 23 6 Mechanical Installation 37 6 1 Sensor 37 6 2 Controller 38 6 ...

Page 4: ...put Channel 2 only for CTL CTLG 51 8 2 Digital Interfaces 52 8 2 1 USB Interface 53 8 2 1 1 Installation 53 8 2 1 2 Driver Installation of Interface 53 8 2 2 RS232 Interface 54 8 2 2 1 Installation 54 8 2 2 2 Software Installation 54 8 2 3 RS485 Interface 55 8 2 3 1 Installation 55 8 2 3 2 Sensor Installation 56 8 2 4 Profibus Interface 57 8 2 4 1 Installation 57 8 2 4 2 Commissioning Profibus 58 ...

Page 5: ...TL CTLG 80 8 5 2 Visual Alarms 80 8 5 3 Open collector Output AL2 81 9 Operation 82 9 1 Sensor Settings 82 9 2 Explanation to the Menu Items 85 9 3 Digital Command Set 87 9 4 Laser Sighting 88 9 5 Error Messages 89 9 5 1 CTL CTLF CTLC 4 CTLC 2 CTLC 6 CTLG Models 89 9 5 2 CTLM 5 CTLM 1 CTLM 2 CTLM 3L CTLM 3H CTLM 3H1 bis 3H3 Models 89 10 Instructions for Operation 90 10 1 Cleaning 90 11 CompactConn...

Page 6: ... 16 Service Repair 98 17 Decommissioning Disposal 98 Appendix A 1 Optional Accessories 99 A 1 1 Air Purge Collar 99 A 1 2 Mounting Bracket 100 A 1 3 Water Cooled Housing 101 A 1 4 High Temperature Cable 102 A 1 5 Rail Mount Adapter for Controller 102 A 2 Factory Settings 103 A 3 Emissivity Table Metals 106 A 4 Emissivity Table Non Metals 109 A 5 Smart Averaging 111 ...

Page 7: ...on menu 1 2 Warnings Avoid unnecessary laser radiation to be exposed to the human body Switch off the sensor for cleaning and maintenance Switch off the sensor for system maintenance and repair if the sensor is integrated into a system Caution use of controls or adjustments or performance of procedures other than those specified may cause harm Connect the power supply and the display output device...

Page 8: ... to or destruction of the sensor Avoid static electricity and keep away from very strong EMF electromagnetic fields e g arc welders or induction heaters Damage to or destruction of the sensor 1 3 Notes on CE Marking The following apply to the thermoMETER CTL EU Directive 2004 108 EU EU Directive 2011 65 EU RoHS category 9 Products which carry the CE mark satisfy the requirements of the EU directiv...

Page 9: ...Sensor 1 20 85 C 4 185 F see also Chapter Measurement Specification see 3 3 Controller 2 20 85 C 4 185 F see also Chapter Measurement Specification see 3 3 Avoid abrupt changes of the ambient temperature of both the sensor and the controller Inaccurate measuring values Storage temperature Sensor See also Chapter Measurement Specification see 3 3 Controller 40 85 C 40 185 F Humidity 10 95 non conde...

Page 10: ...TICE NO 56 DATED MAY 8 2019 COMPLIES WITH 21 CFR 1040 10 AND 1040 11 EXCEPT FOR CONFORMANCE WITH IEC 60825 1 ED 3 AS DESCRIBED IN LASER NOTICE NO 56 DATED MAY 8 2019 LASER LIGHT DO NOT STARE INTO BEAM CLASS 2 LASER 1 mW 500 650 nm EN 60825 1 2014 COMPLIES WITH 21 CFR 1040 10 AND 1040 11 EXCEPT FOR CONFORMANCE WITH IEC 60825 1 ED 3 AS DESCRIBED IN LASER NOTICE NO 56 DATED MAY 8 2019 LASER LIGHT DO ...

Page 11: ...Page 11 Laser Safety thermoMETER CTL Fig 2 Controller with laser labels i If the warning label is covered over when the unit is installed the user must ensure that supplementary label is applied ...

Page 12: ... An inte grated double laser aiming marks the real measurement spot location and spot size at any distance on the object surface The sensor housing of the thermoMETER CTL is made from stainless steel protection class IP 65 NEMA 4 the controller is placed in a separate box made of die casting zinc i The thermoMETER CTL sensor is a sensitive optical system Please only use the thread for mechanical i...

Page 13: ...250 to 2000 C 1 6 μm Metals and ceramic surfaces CTLM 3 50 to 1800 C 2 3 μm Metals and composite materials at low object tempera tures from 50 C CTLG 100 to 1650 C 5 0 μm Measurement of glass CTLC 2 200 to 1450 C 4 24 μm Through flames and of CO2 CO flame gases CTLC 4 3 9 μm CTLC 6 4 64 μm CTLM 05 100 to 2000 C 525 nm Metals and ceramic surfaces On the CTLM 1 CTLM 2 and CTLM 3 and CTLG models the ...

Page 14: ...00 mm x 50 mm M48x1 5 89 mm x 70 mm x 30 mm Weight 600 g 420 g Cable length 3 m standard 8 m 15 m Cable diameter 5 mm Ambient temperature cable max 105 C High temperature cable optional 180 C Vibration IEC 68 2 6 3 g 11 200 Hz any axis Shock IEC 68 2 27 50 g 11 ms any axis Electromagnetic compatibility EMC EN 61326 1 2006 EN 61326 2 3 2006 EN 61010 1 2010 1 Laser will turn off automatically at amb...

Page 15: ...utput signal source switch able to object temperature or controller temperature if used as alarm output Alarm output Open collector output at Pin AL2 24 V 50 mA Output impedances mA max loop resistance 500 Ω at 8 36 VDC mV min 100 KΩ load impedance Thermocouple 20 Ω Digital interfaces USB RS232 RS485 CAN Profibus DP Ethernet via optional plug in modules Relay output 2 x 60 VDC 42 VACRMS 0 4 A opti...

Page 16: ...lution NETD 0 1 C 3 0 5 C 4 Response time 90 signal 120 ms 9 ms Warm up time 10 min Emissivity Gain 0 100 1 100 adjustable via programming keys or software Transmissivity 0 100 1 100 adjustable via programming keys or software Signal processing Average peak hold valley hold adjustable via programming keys or software Software CompactConnect 1 At ambient temperature 23 5 C whichever is greater 2 Ac...

Page 17: ...lity 1 0 1 T of reading 1 C 3 Temperature resolution NETD 0 1 C Exposure time 90 signal 1 ms 4 Emissivity Gain 0 100 1 100 adjustable via programming keys or software Transmissivity 0 100 1 100 adjustable via programming keys or software Signal processing Average peak hold valley hold adjustable via programming keys or software Software CompactConnect 1 At ambient temperature 23 5 C whichever is g...

Page 18: ...tal 0 1 C Exposure time 90 signal 4 1 ms 4 Emissivity Gain 1 0 100 1 100 adjustable via programming keys or software Transmissivity Gain 1 0 100 1 100 adjustable via programming keys or software Signal processing 1 Average peak hold valley hold adjustable via programming keys or software Software CompactConnect 1 Adjustable via controller or software 2 Target temperature sensor temperature 25 C 3 ...

Page 19: ...rature resolution 0 2 C Response time 90 signal 3 1 ms 3 Emissivity gain 1 0 100 1 100 Transmissivity gain 1 0 100 1 100 Signal processing 1 Peak hold valley hold average extended hold function with threshold and hysteresis Software CompactConnect 1 Adjustable via controller or software 2 E 1 response time 1 s ambient temperature 23 5 C 3 With dynamic adaptation at low signal levels 4 Accuracy for...

Page 20: ...Emissivity gain 1 0 100 1 100 Transmissivity gain 1 0 100 1 100 Signal processing 1 Peak hold valley hold average extended hold function with threshold and hysteresis Software CompactConnect 1 Adjustable via programming keys or software 2 With dynamic adaptation at low signal levels 3 At ambient temperature 23 0 5 C whichever is greater temperature of the object 0 C 4 e 1 response time 1 s 5 Accur...

Page 21: ...TD 0 1 C Exposure time 90 signal 120 ms 80 ms Warm up time 10 min Emissivity Gain 1 0 100 1 100 adjustable via programming keys or software Transmissivity 1 0 100 1 100 adjustable via programming keys or software Signal processing Average peak hold valley hold adjustable via programming keys or software Software CompactConnect 1 Adjustable via controller or software 2 At ambient temperature 23 5 C...

Page 22: ...omponents of the measuring system from the packaging and ensure that the goods are forwarded in such a way that no damage can occur Check the delivery for completeness and shipping damage immediately after unpacking If there is damage or parts are missing immediately contact the manufacturer or supplier You will find optional accessories in appendix see A 1 4 2 Storage Storage temperature 40 85 C ...

Page 23: ...from the front edge of the sensor i The size of the measuring object and the optical resolution of the infrared thermometer determine the maximum distance between sensor and measuring object In order to prevent measuring errors the object should fill out the field of view of the optics completely Consequently the spot should at all times have at least the same size like the object or should be sma...

Page 24: ...Page 24 Optical Charts thermoMETER CTL CTL Optics SF D S Focus distance 75 1 16 mm 1200 mm D S Far field 24 1 CTL Optics CF1 D S Focus distance 75 1 0 9 mm 70 mm D S Far field 3 5 1 ...

Page 25: ...Page 25 Optical Charts thermoMETER CTL CTL Optics CF2 D S Focus distance 75 1 1 9 mm 150 mm D S Far field 7 1 CTL Optics CF3 D S Focus distance 75 1 2 75 mm 200 mm D S Far field 9 1 ...

Page 26: ...Page 26 Optical Charts thermoMETER CTL CTL Optics CF4 D S Focus distance 75 1 5 9 mm 450 mm D S Far field 18 1 CTLF Optics SF D S Focus distance 50 1 24 mm 1200 mm D S Far field 20 1 ...

Page 27: ...Page 27 Optical Charts thermoMETER CTL CTLF Optics CF1 D S Focus distance 50 1 1 4 mm 70 mm D S Far field 3 5 1 CTLF Optics CF2 D S Focus distance 50 1 3 mm 150 mm D S Far field 6 1 ...

Page 28: ...Page 28 Optical Charts thermoMETER CTL CTLF Optics CF3 D S Focus distance 50 1 4 mm 200 mm D S Far field 8 1 CTLF Optics CF4 D S Focus distance 50 1 9 mm 450 mm D S Far field 16 1 ...

Page 29: ...m 3600 mm D S Far field 115 1 M 1L M 2L M 5 1L M 5 2L Optics FF D S Focus distance 150 1 24 mm 3600 mm D S Far field 150 1 M 1H M 1H1 M 2H M 2H1 M 3H1 M 3H2 M 3H3 Optics SF D S Focus distance 300 1 3 7 mm 1100 mm D S Far field 48 1 M 1L M 2L M 51L 2L Optics SF D S Focus distance 150 1 7 3 mm 1100 mm D S Far field 42 1 ...

Page 30: ...nce 300 1 0 5 mm 150 mm D S Far field 7 5 1 M 1L M 2L Optics CF2 D S Focus distance 150 1 1 mm 150 mm D S Far field 7 1 M 1H M 1H1 M 2H M 2H1 M 3H1 M 3H2 M3 H3 Optics CF3 D S Focus distance 300 1 0 7 mm 200 mm D S Far field 10 1 M 1L M 2L Optics CF3 D S Focus distance 150 1 1 3 mm 200 mm D S Far field 10 1 ...

Page 31: ...s CF4 D S Focus distance 300 1 1 5 mm 450 mm D S Far field 22 1 M 1L M 2L Optics CF4 D S Focus distance 150 1 3 mm 450 mm D S Far field 20 1 M 3H Optics SF D S Focus distance 100 1 11 mm 1100 mm D S Far field 4 1 M 3L Optics SF D S Focus distance 60 1 18 3 mm 1100 mm D S Far field 4 1 ...

Page 32: ...s distance 100 1 0 85 mm 85 mm D S Far field 3 1 M 3L Optics CF1 D S Focus distance 60 1 1 4 mm 85 mm D S Far field 3 1 M 3H Optics CF2 D S Focus distance 100 1 1 5 mm 150 mm D S Far field 7 1 M 3L Optics CF2 D S Focus distance 60 1 2 5 mm 150 mm D S Far field 6 1 ...

Page 33: ...s distance 100 1 2 mm 200 mm D S Far field 9 1 M 3L Optics CF3 D S Focus distance 60 1 3 4 mm 200 mm D S Far field 8 1 M 3H Optics CF4 D S Focus distance 100 1 4 5 mm 450 mm D S Far field 19 1 M 3L Optics CF4 D S Focus distance 60 1 7 5 mm 450 mm D S Far field 17 1 ...

Page 34: ...ocus distance 45 1 27 mm 1200 mm D S Far field 25 1 GH Optics SF D S Focus distance 70 1 17 mm 1200 mm D S Far field 33 1 GL CTLC 4 CTLC 2 CTLC 6 Optics CF1 D S Focus distance 45 1 1 6 mm 70 mm D S Far field 3 1 GH Optics CF1 D S Focus distance 70 1 1 mm 70 mm D S Far field 3 4 1 ...

Page 35: ...us distance 45 1 3 4 mm 150 mm D S Far field 6 1 GH Optics CF2 D S Focus distance 70 1 2 2 mm 150 mm D S Far field 6 8 1 GL CTLC 4 CTLC 2 CTLC 6 Optics CF3 D S Focus distance 45 1 4 5 mm 200 mm D S Far field 8 1 GH Optics CF3 D S Focus distance 70 1 2 9 mm 200 mm D S Far field 9 2 1 ...

Page 36: ...Page 36 Optical Charts thermoMETER CTL GL CTLC 4 CTLC 2 CTLC 6 Optics CF4 D S Focus distance 45 1 10 mm 450 mm D S Far field 15 1 GH Optics CF4 D S Focus distance 70 1 6 5 mm 450 mm D S Far field 17 7 1 ...

Page 37: ...the supplied mounting nut standard and fixed mounting bracket standard to a mounting device available Avoid mechanical violence on the sensor Destruction of the system 85 5 3 37 Ø49 3 1 94 dia M48x1 5 W S 5 2 30 1 18 8 31 Cable gland M 12 x 1 5 Ø55 2 17 dia 100 3 94 Ø50 1 97 dia Fig 3 Dimensions CTL sensor Dimensions in mm not to scale Make sure to keep the optical path clear of any objects Deviat...

Page 38: ...tion thermoMETER CTL 6 2 Controller 110 4 33 92 3 62 4 16 4 16 70 2 76 89 3 50 max 120 4 72 4 16 4 16 23 91 47 1 85 22 87 24 94 30 1 18 M12x1 5 23 91 13 51 13 51 Ø 4 5 Fig 4 Dimensions CTL controller Dimensions in mm not to scale ...

Page 39: ...delivery see 4 1 57 2 24 Ø48 5 1 91 dia 50 1 97 49 1 93 60 2 36 4 16 R 3 3 R28 60 46 27 1 82 87 3 43 13 73 54 dia R5 90 135 Ø 6 0 2 3 6 d i a Ø 6 5 2 6 d i a Fig 5 Dimensions mounting bracket fixed Dimensions in mm not to scale The adjustable mounting bracket allows an adjustment of the sensor in two axis ...

Page 40: ...L please open at first the cover of the controller 4 screws Below the display are the screw terminals for the cable connection 7 1 2 Connector Version This version has a connector plug integrated in the sensor backplane i Please use the original ready made fitting sensor cables which are optionally available see A 1 Please note the pin assignment of the connector see Fig 6 i When using a cooling j...

Page 41: ...n only Pin Designation Color original sensor cable 1 Detector signal yellow 2 Temperature sensor brown 3 Temperature sensor white 4 Detector signal green 5 Ground laser grey 6 Power supply laser pink 7 not used Connector plug outer view Fig 6 Pin assignment of connector plug connector version only ...

Page 42: ...ut sensor temperature mV OUT TC Analog output thermocouple J or K OUT mV mA Analog output object temperature mV or mA F1 F3 Functional inputs AL2 Alarm 2 open collector output 3V SW PINK Power supply laser GND GREY Power supply laser BROWN Temperature probe sensor NTC WHITE Ground sensor Fig 7 Opened controller CTL CTLF CTLC CTLG with terminal connections GREEN Power supply sensor YELLOW Detector ...

Page 43: ...2 Alarm 2 open collector output OUT TC Analog output thermocouple J or K OUT mV mA Analog output object temperature mV or mA F1 F3 Functional inputs GND Ground 0 V 3 V SW PINK Power supply laser GND GREY Power supply laser BROWN Temperature sensor NTC WHITE Sensor ground Fig 8 Opened controller CTLM with terminal connections GREEN Sensor power sensor YELLOW Detector signal ...

Page 44: ... Supply i Please use a power supply unit with an output voltage of 8 36 VDC that provides at least 160 mA cur rent Residual ripple should be no more than 200 mV Never apply voltage to the analog outputs Destruction of the output The CTL is not a 2 wire sensor ...

Page 45: ...n and tin the wire ends Place the pressing screw the rubber washer and the metal washers of the cable gland one after the other onto the prepared cable end see Fig 9 Spread the strands and fix the shield between two of the metal washers Insert the cable into the cable gland until the limit stop Screw the cap tight Every single wire may be connected to the according screw clamps according to their ...

Page 46: ... with the ground of the controller housing To avoid ground loops and related signal interferences in industrial environments it might be necessary to interrupt this connection Remove the board by loosening the two screws in order to switch the jumper on the back of the board To do this please put the jumper in the other position middle and upper pin connected see Fig 11 i If the thermocouple outpu...

Page 47: ... housing To avoid ground loops and related signal interferences in industrial environments it might be necessary to interrupt this connection Remove the board by loosening the two screws in order to switch the jumper on the back of the board To do this please put the jumper in the other position middle and right pin connected see Fig 13 i If the thermocouple output is used the connection GND housi...

Page 48: ... modification of the code a reset is necessary to activate the changes see 9 The calibration code is fixed on a label on the sensor Do not remove this label or note the code The code is needed if the controller must be exchanged From factory side the sensor has already been connected to the controller Inside a certain model group an exchange of sensors and controllers is possible ...

Page 49: ...the sensor For a correct temperature mea surement and functionality of the sensor this calibration code must be stored into the controller The calibration code consists of five blocks with 4 characters each Example EKJ0 0OUD 0A1B A17U 93OZ block 1 block 2 block 3 block 4 block 5 i After exchanging a sensor the calibration code of the new sensor must be entered into the controller For entering the ...

Page 50: ...k side of the sensor Then please remove the terminal block and loose the connections After the new cable has been installed please do the same steps in reverse order i Please take care the cable shield is properly connected to the sensor housing i As exchange cable a cable type with same wire profiles and specification should be used to avoid influ ences on the accuracy Fig 15 View on terminal blo...

Page 51: ... 5 V OUT mV mA Voltage 0 10 V OUT mV mA Current 0 20 mA OUT mV mA Current 4 20 mA OUT mV mA Thermo couple TC J OUT TC Thermo couple TC K OUT TC i According to the chosen output signal there are different connection pins on the main board OUT mV mA or OUT TC 8 1 2 Output Channel 2 only for CTL CTLG The connection pin OUT AMB is used for output of the sensor temperature 20 180 C as 0 5 V or 0 10 V s...

Page 52: ...troller The slot is located on the left side of the display see Fig 16 In the correct position the holes of the interface match with the thread holes of the controller Now press the interface board down gently to connect it and use both M3x5 screws for fixing it in the controller housing Plug the pre assembled interface cable with the terminal block into the male connector of the interface board F...

Page 53: ...unctionality of the CTL 8 2 1 2 Driver Installation of Interface Please install the CompactConnect software see 11 Now please press the button Install Adapter driver All necessary device drivers will be installed After connecting new sensors or new USB adapter cables to your PC the system will automatically allocate them to the correct driver If the Found New Hardware Wiz ard appears you can selec...

Page 54: ...onnect software see 11 Follow the software instruction manual on the delivered CompactConnect software CD After you have connected the RS232 cable to your PC and started the CompactConnect software the com munication will be established The setting for baud rate in the CompactConnect software must be the same as on the thermoMETER CTL unit factory default 9 6 kBaud i Please make sure that the opti...

Page 55: ...nal A of the next RS485 interface and so on see Fig 18 With the B terminal proceed as well i Make sure that you always connect A to A and B to B not reverse You may run up to 32 CTL units on one RS485 USB adapter Turn the 120R switch to ON only at one of the connected CTL units Multidrop address 32 120R switch ON Multidrop address n 120R switch OFF Multidrop address 1 120R Schalter OFF CTL 1 CTL 2...

Page 56: ...mpactConnect software The baud rate setting in the CompactConnect software must be the same as on the CT unit factory default 9 6 kBaud Please install the CompactConnect software see 11 Please connect the RS485 USB adapter TM RS485USBK CT via the supplied USB cable with your PC After it has been connected the computer will recognize a new USB device and if connected the first time will ask for ins...

Page 57: ...lations to connect the shield of the Profibus cable with the controller housing inside the cable gland The thermoMETER CTL always needs an external power supply Connector Color Function Pin 1 2 3 4 5 A Green A 2 B Red B 4 GND Blue Ground 3 VCC Brown 5 V not used 1 Shield n c 5 Housing Silver shield Fig 19 Pin assignment Profibus interface M12 round connector View on solder pin side 5 pin round con...

Page 58: ...id slave addresses start with 001 up to 125 Use the same address as in the PLC con figuration tool see the Profibus instruction manual on page 4 6 on CompactConnect Software CD Switch off the controller for at least 3 seconds by interrupting the power supply Connect the connector of the Profibus cable with a Profibus port Take care on the terminating resistor of the Profibus The controller with DP...

Page 59: ...g is correct see Fig 19 i We recommend for industrial installations to connect the shield of the CAN BUS cable with the control ler housing inside the cable gland The thermoMETER CTL always needs an external power supply Fig 21 View on CAN BUS interface CAN Protocol CAN open see documentation on CompactConnect software CD ...

Page 60: ... V Temperature range 0 60 C 2 decimal places Emission ratio 0 970 i The settings for Analog output 0 10 V and Temperature range 0 60 C on the CTL sensor must be identical with the CAN bus module values Factory settings address and baud rate CAN open service LSS Layer Setting Services Index temperature value The temperature information is located in the object register 7130h Sub01 e g B4 LB B4 DA B...

Page 61: ...r supply is on the LED displays one of the following conditions State Meaning Flashes quickly Device is in preoperational mode Off Power supply is not correct faulty hardware Illuminates Device is in operational mode Sparkles Device is stopped Communication stopped ...

Page 62: ...et by user factory default 9600 Data bits 8 Parity even Stop bits 2 Flow control off 8 2 6 2 Protocol The protocol is a Modbus RTU protocol 8 2 6 3 Installation Overview Insert the Modbus RTU interface on the CTL electronic board and power it with 8 36 V Select the RS422 mode on the controller Fig 22 Modbus RTU interface ...

Page 63: ...Page 63 Outputs and Inputs thermoMETER CTL 8 36 V Modbus RTU interface on CTL electronic board Fig 23 Installation Modbus RTU interface on thermoMETER CTL electronic board ...

Page 64: ...thermoMETER CTL Use a Modbus RTU program to read out the data see Fig 24 This is done via the Read Holding Registers and Read Input Registers see Fig 25 Fig 24 View Modbus RTU program Fig 25 View dropdown menu Modbus RTU program ...

Page 65: ...devices the devices must be connected one after the other By default the Modbus ID is for every device 1 In order to communicate each device needs its own ID The numbers 1 to 247 can be selected 8 2 6 5 Overview of Digital Commands for Modbus RTU Digital Interfaces for CT and CTLaser Sen sors The command overview is available online on the product side of the sensor at https www micro epsilon de d...

Page 66: ...red cable gland the terminal block has to be disassembled assembled The thermoMETER CTL always requires an external power supply of at least 12 V i Make sure the wiring is correct according to the colors printed on the interface board Please connect the shield of the cable with the controller housing inside the cable gland Please connect the Ethernet adapter device with your network using an Ether...

Page 67: ...install the CompactConnect software CD see 11 If the autorun option is activated the installation wizard will start automatically Otherwise please start CDset up exe from the CompactConnect software CD The following screen will appear see Fig 26 Fig 26 View CompactConnect CD ROM Now install the device driver by selecting Install Ethernet Driver ...

Page 68: ...of an Ethernet Interface in a Network Select Add New Device and press Weiter The IP and MAC address of the Ethernet adapter will appear in the list You will find the MAC address also printed on the Ethernet adapter Please mark the adapter in the list and press Weiter ...

Page 69: ...Page 69 Outputs and Inputs thermoMETER CTL The following screen shows all settings Please press Fertig stellen The device will be installed inside the network ...

Page 70: ...please follow the steps de scribed under Network Installation see 8 2 7 2 Select Remove an Existing Device and press then Weiter In the upper overview all on the PC installed Ether net adapter are shown Select the adapter s which should be dein stalled and press Weiter ...

Page 71: ...fter the network installation Start Control panel System Hardware Device manager Please choose Mehrfachadapter Multi adapter serial from the list By double clicking the desired Ethernet adapter a properties window is opening Please open the tab Advanced in this win dow Beside Device UI you will find a link with the network IP address By clicking on the link the configuration page for the Ethernet ...

Page 72: ...Page 72 Outputs and Inputs thermoMETER CTL In the input mask Use the following IP address below you can now enter a fixed IP address ...

Page 73: ...puts thermoMETER CTL Confirm your settings with Apply For a communication with the adapter you now have to configure the network settings on your PC Please open the LAN settings Start Control panel Network settings Settings ...

Page 74: ...Page 74 Outputs and Inputs thermoMETER CTL Mark the LAN connection and open the properties window using the right mouse button ...

Page 75: ...ck on Internetprotokoll In ternet protocol TCP IP Please enter here a fixed IP address for the PC i Please note that the first three blocks ex ample 192 168 049 have to match with the IP address of the adapter device Press OK The installation is finished ...

Page 76: ...able device can be found you should first activate the function Scan non USB devices in the menu point Preferences Options Furthermore you should set the Communication mode to Standard menu Measurement Settings This activates the so called polling mode 1 bi directional communication 1 Polling Mode Method to determine the status of a device consisting of hardware or software or the event of a chang...

Page 77: ...lashes with a 1 5 1 1 pattern then you can release the reset button Wait until the adapter boots again The configuration is reset to factory setting during this time The configuration is not reset if you switch off the adapter before you release the reset button The adapter will show an undefined configuration 2 if you switch off the adapter briefly after you have re leased the reset button The ad...

Page 78: ...olated switches which have the capability to switch max 60 VDC 42 VAC RMS 0 4 A DC AC A red LED shows the closed switch The switching thresholds correspondent with the values for alarm 1 and 2 see 8 5 see 8 5 2 and are factory set see A 2 Alarm 1 30 C norm Closed Low Alarm and Alarm 2 100 C norm open High Alarm The adjustment of the alarms can result from the modification of the alarm 1 and alarm ...

Page 79: ...F1 resets the hold functions F2 analog External emissivity adjustment 0 10 V 0 V e 0 1 9 V e 1 10 V e 1 1 F3 analog External compensation of ambient temperature the range is scalable via CompactCon nect software 0 10 V 40 900 C preset range 20 200 C F1 F3 digital Emissivity digital choice via table A non connected input represents F1 High F2 F3 Low High level 3 V 36 V Low level 0 4 V 36 V ...

Page 80: ...se a change of color of the LCD display and will also change the status of the optional relays interface In addition Alarm 2 can be used as open collector output at pin AL2 on the controller 24 V 50 mA The alarms are factory set as follows Alarm 1 Norm closed Low Alarm Alarm 2 Norm open High Alarm Both of these alarms will have effect on the LCD color BLUE Alarm 1 active RED Alarm 2 active GREEN N...

Page 81: ... Open collector output AL2 switching diagrams i The transistor acts as switch In case of an alarm the contact is closed Always one load unit relay LED or a resistor must be connected The alarm voltage here 24 V must not be connected directly to the alarm output short circuit Prevent the load from exceeding a maximum of 50 mA on the output Destruction of the output ...

Page 82: ...or Settings i To set the CTlaser back to the factory default settings press at first the Down key and then the Mode key and keep both pressed for approx 3 seconds RESET appears as confirmation in the display The programming keys and enable the user to set the sensor on site The current measuring value or the chosen feature is displayed With Mode the operator obtains the chosen feature with and the...

Page 83: ... TCK Thermocouple type K E0 970 Emissivity 0 970 0 100 1 100 T1 000 Transmission 1 000 0 100 1 100 A 0 2 Signal output Average 0 2 s A inactive 0 1 999 9 s P Signal output Peak hold inactive P inactive 0 1 999 9 s P oo oo oo oo infinite V Signal output Valley hold inactive V inactive 0 1 999 9 s V infinite u 0 0 Lower limit temperature range 0 C depending on model inactive at TCJ and TCK output n ...

Page 84: ... C depending on model 100 0 Upper alarm limit 100 C depending on model XHEAD Ambient temperature compensation Sensor temperature XHEAD sensor temperature 40 0 900 0 C for CTL as fixed value for compensation return ing to XHEAD sensor temperature by pressing and together M 01 Multidrop address 1 only with RS485 interface only with RS422 Interface 01 32 B 9 6 Baud rate in kBaud 9 6 9 6 19 2 38 4 57 ...

Page 85: ...ay will show function deactivated In this mode an arithmetic algorithm will be performed to smoothen the signal The set time is the time constant This function can be combined with all other post processing functions P Setup of Peak hold If the value is set to 0 0 the display will show function deactivated In this mode the sensor is waiting for descending signals If the signal descends the algorit...

Page 86: ...limit to a value upper limit the upper limit will be adjust ed to lower limit 20 K automatically n 500 0 Setup of the upper limit of the temperature range The minimum difference between upper and lower limit is 20 K The upper limit can only be set to a value lower limit 20 K 0 00 Setup of the lower limit of the signal output This setting allows an assignment of a certain sig nal output level to th...

Page 87: ...ssivity value of the object a certain amount of ambient radiation will be reflected from the object surface To com pensate this impact this function allows the setup of a fixed value which represents the ambient radiation i Especially if there is a big difference between the ambient temperature at the object and the sensor temperature the use of ambient temperature compensation is recommended If X...

Page 88: ...llow LED will shine beside temperature display see Fig 29 At ambient temperatures 50 C the laser will switch off automatically i The two laser points mark the position of the measuring spot but not its exact size The exact size of the measurement spot can be found in the optical charts see 5 i At ambient temperatures 50 C the laser will be switched off automatically The laser should only be used f...

Page 89: ... high vvvCH Sensor temperature too high 9 5 2 CTLM 5 CTLM 1 CTLM 2 CTLM 3L CTLM 3H CTLM 3H1 bis 3H3 Models 1 digit 0x No error 1x Sensor temperature probe short circuit to GND 2x Box temperature too low 4x Box temperature too high 6x Box temperature probe disconnected 8x Box temperature probe short circuit to GND 2 digit 0x No error x2 Object temperature to high x4 Sensor temperature too low x8 Se...

Page 90: ...off loose particles using clean compressed air The lens surface can be cleaned with a soft humid tissue moistened with water or a lens cleaner e g Purosol or B W Lens Cleaner Never use cleaning compounds which contain solvents neither for the lens nor for the housing Destruction of the sensor and or the controller ...

Page 91: ...nu If you want to uninstall the CompactConnect software from your system please use the uninstall icon in the start menu You will find detailed software manual on the CompactConnect software CD 11 1 System Requirements Windows XP Windows Vista Windows 7 8 and 10 At least 128 MByte RAM USB Interface CD ROM drive Hard disc with at least 30 MByte free space 11 2 Main Features Graphical display for te...

Page 92: ...control off 12 2 Protocol All sensors of the CTlaser series are using a binary protocol Alternatively they can be switched to an ASCII protocol To get a fast communication the protocol has no additional overhead with CR LR or ACK bytes 12 3 ASCII Protocol To switch to the ASCII protocol please use the following command Decimal 131 HEX 0x83 Data answer byte 1 Result 0 Binary protocol 1 ASCII protoc...

Page 93: ...e flash mode can be switched off by using the following command Decimal 112 HEX 0x70 Data Answer byte 1 Result 1 Data will be written into the flash memory 2 Data will not be written into the flash memory If the flash mode is deactivated all settings will only be kept as long as the unit is powered If the unit is switched off and powered on again all previous settings are lost The command 0x71 wil...

Page 94: ... They calculate the surface temperature on the basis of the emitted infrared radiation from an object The most important feature of infrared thermometers is that they en able the user to measure objects contactless Consequently these products help to measure the temperature of inaccessible or moving objects without difficulties Infrared thermometers basically consist of the following components Le...

Page 95: ...ting radiation sources 14 2 Determination of Unknown Emissivity First of all determine the current temperature of the measuring object with a thermocouple or contact sen sor The second step is to measure the temperature with the infrared thermometer and modify the emissiv ity until the displayed measuring value corresponds to the current temperature If you monitor temperatures of up to 380 C you m...

Page 96: ...he emissivity tables see A 3 see A 4 These are only average values The actual emissivity of a material de pends on the following factors Temperature Measuring angle Geometry of the surface smooth convex concave Thickness of the material Constitution of the surface polished oxidized rough sandblast Spectral range of the measurement Transmissivity e g with thin films ...

Page 97: ...he device is returned to MICRO EPSILON with shipping costs prepaid Any damage that is caused by improper handling the use of force or by repairs or modifications by third parties is not covered by the liability for mate rial defects Repairs are carried out exclusively by MICRO EPSILON Further claims can not be made Claims arising from the purchase contract remain unaffected In particular MICRO EPS...

Page 98: ...lon com For customers in USA applies Send the affected parts or the entire measuring system back to MICRO EPSILON USA 8120 Brownleigh Dr Raleigh NC 27617 USA Tel 1 919 787 9707 Fax 1 919 787 9706 me usa micro epsilon com www micro epsilon com For customers in Canada or South America applies Please contact your local distributor 17 Decommissioning Disposal Remove the sensor and controller cables In...

Page 99: ...from dust smoke fumes and other contaminants in order to avoid reading errors These effects can be reduced by using an air purge collar i Make sure to use oil free technically clean air only Fig 33 Dimensions Air Purge Collar TM AP CTL hose connection 6x8 mm thread fitting G 1 8 inch Dimensions in mm not to scale The needed amount of air approximately 2 10 l min depends on the application and the ...

Page 100: ... Accessories thermoMETER CTL A 1 2 Mounting Bracket Fig 34 Dimensions mounting bracket adjustable in two axes TM AB CTL Dimensions in mm not to scale The adjustable mounting bracket allows an adjustment of the sensor in two axes ...

Page 101: ...r purge collar is recommended Water flow rate approx 2 l min i Cooling water temperature should not exceed 30 C The sensor can be used at ambient temperatures up to 85 C without cooling For applications where the ambient temperature can reach higher values the usage of the optional water cooled housing is recommend ed ambient temperature up to 175 C The sensor should be equipped with the optional ...

Page 102: ...each higher values the usage of an optional high tem perature cable is also recommended ambient temperature up to 180 C A 1 5 Rail Mount Adapter for Controller With the rail mount adapter the CTlaser controller can be mounted easily on a DIN rail TS35 according EN 50022 Fig 36 Rail mount adapter TM RAIL CTL Dimensions in mm not to scale ...

Page 103: ...a dynamic average adaptation at high signal edges Activation via software only Model CTL CTLF M 1L M 1H M 1H1 M 2L M 2H M 2H1 M 3L Lower limit temperature range C 0 485 650 800 250 385 490 50 Upper limit temperature range C 500 1050 1800 2200 800 1600 2000 375 Lower alarm limit C normally closed 30 600 800 1200 350 500 800 100 Upper alarm limit C normally open 100 900 1400 1600 600 1200 1400 300 L...

Page 104: ...Upper limit temperature range C 600 900 1200 1800 2000 Lower alarm limit C normally closed 200 350 550 750 1200 Upper alarm limit C normally open 500 600 1000 1200 1600 Lower limit signal output 0 V Upper limit signal output 5 V Temperature unit C Ambient temperature compensation Sensor temperature probe Baud rate kBaud 115 Laser inactive ...

Page 105: ...ature range C 1450 1450 1450 1200 1650 Lower alarm limit C normally closed 400 400 400 200 350 Upper alarm limit C normally open 1200 1200 1200 500 900 Lower limit signal output 0 V Upper limit signal output 5 V Temperature unit C Ambient temperature compensation Sensor temperature probe output at OUT AMB 0 5 V 20 180 C Baud rate kBaud 115 Laser inactive ...

Page 106: ... 0 1 Roughened 0 2 0 8 0 2 0 6 0 1 0 4 0 1 0 3 Oxidized 0 4 0 4 0 2 0 4 0 2 0 4 Brass Polished 0 35 0 01 0 05 0 01 0 05 0 01 0 05 Roughened 0 65 0 4 0 3 0 3 Oxidized 0 6 0 6 0 5 0 5 Copper Polished 0 05 0 03 0 03 0 03 Roughened 0 05 0 2 0 05 0 2 0 05 0 15 0 05 0 1 Oxidized 0 2 0 8 0 2 0 9 0 5 0 8 0 4 0 8 Chrome 0 4 0 4 0 03 0 3 0 02 0 2 Gold 0 3 0 01 0 1 0 01 0 1 0 01 0 1 Haynes Alloy 0 5 0 9 0 6 ...

Page 107: ...0 3 0 25 0 2 Oxidized 0 9 0 7 0 9 0 65 0 95 0 6 0 95 Lead Polished 0 35 0 05 0 2 0 05 0 2 0 05 0 1 Roughened 0 65 0 6 0 4 0 4 Oxidized 0 3 0 7 0 2 0 7 0 2 0 6 Magnesium 0 3 0 8 0 05 0 3 0 03 0 15 0 02 0 1 Mercury 0 05 0 15 0 05 0 15 0 05 0 15 Molybdenum Non oxidized 0 25 0 35 0 1 0 3 0 1 0 15 0 1 Oxidized 0 5 0 9 0 4 0 9 0 3 0 7 0 2 0 6 Monel Ni CU 0 3 0 2 0 6 0 1 0 5 0 1 0 14 Nickel Electrolytic ...

Page 108: ...ess 0 35 0 2 0 9 0 15 0 8 0 1 0 8 Heavy plate 0 5 0 7 0 4 0 6 Cold rolled 0 8 0 9 0 8 0 9 0 8 0 9 0 7 0 9 Oxidized 0 8 0 9 0 9 0 9 0 7 0 9 0 7 0 9 Tin Non oxidized 0 25 0 1 0 3 0 05 0 05 Titanium Polished 0 5 0 75 0 3 0 5 0 1 0 3 0 05 0 2 Oxidized 0 6 0 8 0 5 0 7 0 5 0 6 Wolfram Polished 0 35 0 4 0 1 0 3 0 05 0 25 0 03 0 1 Zinc Polished 0 5 0 05 0 03 0 02 Oxidized 0 6 0 15 0 1 0 1 ...

Page 109: ... 14 μm Asbest 0 9 0 8 0 9 0 95 Aphalt 0 95 0 95 Basalt 0 7 0 7 Carbon Non oxidized 0 8 0 9 0 8 0 9 0 8 0 9 Graphite 0 8 0 9 0 7 0 9 0 7 0 9 Carborundum 0 4 0 8 0 95 0 8 0 95 0 95 Cement 0 65 0 9 0 9 0 95 Ceramic 0 65 0 9 0 9 0 95 Glass Plate 0 2 0 98 0 85 Melt 0 4 0 9 0 9 Grit 0 95 0 95 Gypsum 0 4 0 97 0 8 0 95 Ice 0 98 Limestone 0 4 0 98 0 98 Paint Non alcaline 0 9 0 95 Paper Any color 0 95 0 95 ...

Page 110: ...ppendix Smart Averaging thermoMETER CTL Material Typical Emissivity Spectral response 1 0 μm 2 3 μm 5 1 μm 8 14 μm Sand 0 9 0 95 Snow 0 9 Soil 0 9 0 98 Textiles 0 95 0 95 Water 0 93 Wood Natural 0 9 0 95 0 9 0 95 ...

Page 111: ...ntage of the average function is that fast temperature peaks which are caused by dynamic events are subjected to the same averaging time Therefore those peaks can only be seen with a delay on the signal output The function Smart Averaging eliminates this disadvantage by passing those fast events without averaging directly through to the signal output Fig 37 Signal graph with Smart Averaging functi...

Page 112: ...N MESSTECHNIK GmbH Co KG Koenigbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon com www micro epsilon com X9751197 B042040HDR X9751197 B04 MICRO EPSILON MESSTECHNIK ...

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