MICRO-EPSILON scanCONTROL 25 100 Series Operating Instructions Manual Download

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Page 35

Operation of the Measuring System with a PC

scanCONTROL 25xx

6.4

Instructions for Operation

6.4.1

Measuring Field Selection

The optical design of the sensor satisfies the so-called “Scheimpflug condition” which ensures optimum

mapping over the complete measuring range. In doing so, the measuring range is mapped on a rectangu-

lar matrix. The distortions resulting from this are shown, see

Fig. 17

. The usable measuring range is always

trapezoidal.
The assigned maximum x-values for the z-coordinates can be found, see

5.1

Please refer to the sensor acceptance report of your sensor. A slight range shifting of a measuring field is

possible and depends on the sensor.
The top edge corresponds to the start of the measuring range and the bottom edge to the end of the measur-

ing range. The corners of the predefined measuring fields are on a grid with grid spacing of 1/8 of the matrix.

The sensor matrix used in the scanCONTROL 25xx supports the reading of a restricted measuring field. The

following picture, see

Fig. 17

, shows the predefined view areas and the associated measuring fields.

Summary of Contents for scanCONTROL 25 100 Series

Page 1: ...Operating Instructions scanCONTROL 25xx ...

Page 2: ...MICRO EPSILON MESSTECHNIK GmbH Co KG Königbacher Strasse 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon com www micro epsilon com Laser scanner ...

Page 3: ...1 3 Special Performance Features 13 3 1 4 Advantages 13 3 2 Technical Data 14 3 3 LED Displays 16 4 Delivery 17 4 1 Unpacking 17 4 2 Storage 17 5 Mounting and Installation 18 5 1 Attachment and Mounting 18 5 2 Connections 23 5 2 1 General 23 5 2 2 Power Supply 24 5 2 3 RS422 Synchronization 25 5 2 4 Switching Inputs 27 5 2 5 Ethernet Connection 29 5 2 6 External Laser Switching optional 31 5 3 Ins...

Page 4: ... 5 3 Temperature Influences 41 6 5 4 External Light 42 6 5 5 Mechanical Vibrations 42 6 5 6 Surface Roughness 42 6 5 7 Shadowing Effects 43 6 6 Cleaning 44 7 scanCONTROL Output Unit 45 7 1 scanCONTROL Output Unit Components 46 7 2 Connect the Power Supply 47 7 3 Commissioning scanCONTROL Output Unit 48 7 4 Specification of the Components 49 7 4 1 Output Unit Basic 49 7 4 2 Supported Modules 50 7 4...

Page 5: ...scanCONTROL 25xx Appendix A 1 Accessories 58 A 1 1 Recommended Accessories 58 A 1 2 Optional Accessories 59 ...

Page 6: ......

Page 7: ...rdware or a software button menu 1 2 Warnings Avoid unnecessary laser radiation to be exposed to the human body Switch off the sensor for cleaning and maintenance Switch off the sensor for system maintenance and repair if the sensor is integrated into a system Caution use of controls or adjustments or performance of procedures other than those specified may cause harm Connect the power supply and ...

Page 8: ...age Failure of the measuring device Do not plug or unplug devices during the operation 1 3 Notes on CE Marking The following apply to the scanCONTROL 25xx sensor EU directive 2014 30 EU EU directive 2011 65 EU RoHS category 9 Products which carry the CE mark satisfy the requirements of the EU directives cited and the European harmonized standards EN listed therein The EU Declaration of Conformity ...

Page 9: ...on class for sensors IP 65 applies only when connected output connectors or protective caps Operating temperature 0 45 C 32 113 F with free air circulation Ambient pressure Atmospheric pressure Storage temperature 20 70 C 4 158 F Humidity 5 95 non condensing The protection class does not apply for the optical sections during operation as their soiling contamination results in adversely affecting o...

Page 10: ...the beam with opti cal aids e g a magnifying glass is dangerous Laser equipment of the Class 2M can be employed without further protective measures when deliberate viewing into the laser beam or into a beam reflected by mirrors is not longer than 0 25 s Since generally the presence of the eye closure reflex should not be assumed one should close the eyes or immediately turn away if the laser radia...

Page 11: ...SS 2M LASER PRODUCT IEC 60825 1 2014 P 8mW P 8mW H 52W m 0 P λ 658nm F 0 4kHz t 1µs scanCONTROL COMPLIES WITH 21 CFR 1040 10 AND 1040 11 EXCEPT FOR CONFORMANCE WITH IEC 60825 1 ED 3 AS DESCRIBED IN LASER NOTICE NO 56 DATED MAY 8 2019 Fig 3 True reproduction of the sensor with its actual location of the warning label Lasers of Class 2M are not subject to notification and a laser protection officer ...

Page 12: ... a high quality optical system and evaluated in two dimensions The laser line triangulation corresponds in principle to the triangulation of a laser point In addition during the measurement a row of lines are simulta neously illuminated by the laser line Apart from the distance information Z axis the exact position of each point on the laser line X axis is also acquired and output by the system Me...

Page 13: ...lue output via Ethernet Modbus TCP protocol UDP protocol and RS422 Mod bus RTU protocol or ASCII format additional switching signals results of the determination of limit values and analog measurement values can be output This is done by an optional scanCONTROL Output Unit which transforms the determined measurement signals in switching and analog signals for further process ing in a PLC scanCONTR...

Page 14: ... Line length midrange X axis 25 mm 50 mm 100 mm Linearity 1 0 10 FSO 2 s Reference resolution 2 3 2 μm 4 μm 12 μm Resolution X axis 640 points profile Profile frequency depending on the sensor type 300 Hz Light source laser Semiconductor laser approx 658 nm red Laser power 8 mW laser class 2M reduced 2 mW Protection class DIN EN 60529 IP 65 Temperature range operation 0 45 C 32 113 F storage 20 70...

Page 15: ...ng signal 5 PROFINET 6 ETHERCAT 6 ETHERNET IP 6 Displays LED 1x state error 1x laser on Supply 11 30 VDC 500 mA IEEE 802 3af Power over Ethernet class 2 Dimensions 96 x 85 x 33 mm Sensor weight without cable 380 FSO Full Scale Output MMR Mid of measuring range 1 Based on a MICRO EPSILON Optronic standard target with metallic finished surfaces 2 Measuring object Micro Epsilon standard object metall...

Page 16: ...ata scanCONTROL 25xx 3 3 LED Displays LED laser on Meaning Green Laser on LED state Meaning Green Measurement is active Green flashes long Controller accesses Green flashes short Data transmission is active Red flashes Error code see Chap 12 ...

Page 17: ... supply trigger and RS422 M12x1 screw connector and free cable ends Check the delivery for completeness and shipping damage immediately after unpacking If there is damage or parts are missing immediately contact the manufacturer or supplier You will find recommended and optional accessories in appendix see Chap A 1 1 see Chap A 1 2 4 2 Storage Storage temperature 20 70 C 4 158 F Humidity 5 95 non ...

Page 18: ...n to careful handling during mounting and operation Damage to or destruction of the sensor The laser beam should strike the target surface at right angles Otherwise inaccurate measurements cannot be excluded Mount the sensor by means of screws type M5 or by means of through bores for M4 with the screws from the accessories Bolt connection Through length Screw Washer Torque 33 mm M4 x ISO 4762 A2 A...

Page 19: ...7 79 3 11 85 75 3 38 64 1 2 52 46 9 1 85 MR extended 53 2 09 53 5 2 11 SMR 0 89 3 50 96 3 78 27 5 1 08 Recommended attachment point 78 5 3 09 EMR 12 9 0 0 5 02 32 5 1 28 33 1 3 Recommended attachment point ø 3 H7 12 dia 0 1 0 0 00 0 0039 Fig 5 Dimensional drawing sensor scanCONTROL 25xx 25 dimensions in mm inches not to scale MR Measuring range SMR Start of measuring range MMR Mid of measuring ran...

Page 20: ... 2 95 0 3 12 9 35 75 5 2 97 79 3 11 85 75 3 38 64 8 2 55 47 2 1 86 Recommended attachment point 19 0 0 5 02 32 5 1 28 33 1 30 Recommended attachment point M5 10 39 ø 5 2 x 90 on both sides ø 3 H7 12 dia ø 4 1 0 16 dia 0 1 0 0 00 0 0039 Fig 6 Dimensional drawing sensor scanCONTROL 25xx 50 dimensions in mm inches not to scale MR Measuring range SMR Start of measuring range MMR Mid of measuring range...

Page 21: ...0 11 42 EMR 0 71 5 2 81 75 2 95 89 3 50 96 3 78 27 5 1 08 7 28 10 39 0 3 12 9 35 75 5 2 97 79 3 11 85 75 3 38 Recommended attachment point 0 5 02 32 5 1 28 33 1 30 Recommended attachment point ø 3 H7 12 dia ø 4 1 0 16 dia 0 1 0 0 00 0 0039 Fig 7 Dimensional drawing sensor scanCONTROL 25xx 100 dimensions in mm inches not to scale ...

Page 22: ...5 65 MR extended 125 4 92 190 7 48 SMR 240 9 45 MMR 290 11 42 EMR MR extended 390 15 35 100 3 94 21 4 Fig 8 Measuring field sensor scanCONTROL 25xx 100 dimensions in mm inches not to scale MR Measuring range SMR Start of measuring range MMR Mid of measuring range EMR End of measuring range ...

Page 23: ...onal Laser on off 1 brown RS422 12 red blue RS422 input or output RS422 11 gray pink In1 6 yellow Switching input In1 GND In1 4 green Ground connection In1 In2 5 pink Switching input In2 GND In2 8 gray Ground connection In2 In3 10 purple Switching input In3 GND In3 7 black Ground connection In3 Screen Housing black Not electrically connected to GND Fig 11 Assignment of the multifunction socket on ...

Page 24: ... be connected to the protective con ductor PE of the power supply The shielded multifunction cable PCR3000 x is recommended The operating voltage for the scanCONTROL 25xx measuring device should come from a 24 V power supply which is only used for measuring equipment and not simultaneously for drives contactors or similar pulse interference sources Use a power supply with galvanic isolation Connec...

Page 25: ...via software The signals must be operated symmetrically according to the RS422 standard Primarily use RS422 driver circuits or converters Alternatively use devices with RS422 connectors e g sensors or PLC s The RS422 port is galvanically isolated from GND and Laser on off but not from GND In1 3 When used one of the GND In1 3 should connected to the GND of the remote station in order to avoid poten...

Page 26: ...er input input On 6 External trigger output output Off 7 CMM trigger output output Off Synchronizing several sensors with each other Connect the output RS422 Pin 12 of sensor 1 with the input RS422 Pin 12 of sensor 2 Connect the output RS422 Pin 11 of sensor 1 with the input RS422 Pin 11 of sensor 2 Also connect both the GND In1 pins Pin 4 of the sensors to each other Software settings Setting Sen...

Page 27: ... 5 V High HTL or 24 V High Fig 14 Switching Inputs The switching inputs In1 up to In3 can be used for triggering or for connecting an encoder All switching inputs are identical The used circuits have an internal electrical isolation The inputs are galvanically isolated from the GND and Laser on off Each switching input has its own ground connection Gnd In1 to 3 which has to be connected with the e...

Page 28: ...er and encoder Start container A B 7 Frametrigger and encoderline A Start container A Signal level switching level The signal levels are switchable for all switching inputs together via software between LLL low voltage TTL logic and HLL high voltage HTL logic LLL level Low 0 V 0 8 V High 2 4 V 5 V internal pull up 10 kOhm to 5 V HLL level Low 0 V 3 V High 11 V 24 V permitted up to 30 V internal pu...

Page 29: ... 6 green 7 Rx D2 7 white brown 3 D4 8 brown 4 D4 View on pin side male cable connector 2 3 4 5 6 7 8 1 View on solder pin side screw connector A coded Fig 15 Pin assignment Ethernet connection We recommend the Gigabit Ethernet connection cable SCR3000A x for the Ethernet connection cable length x in meters Characteristics 4 x 2 x 0 14 mm shielded Due to a high data rate we recommend using a high q...

Page 30: ...y over the retrieval in the link local net A fixed IP address can be given Various network settings can interfere the connection to the sensor for example Firewall or packet filter We recommend using a packet size of 1024 bytes packet payload because network components sup port such packages by default The sensor supports jumbo frames up to 4096 bytes packet payload but then all the network compon...

Page 31: ...pe 1 Type 2 UOUT scanCONTROL 25xx B TTL o HTL Laser off U OUT 0 8 V Laser on 2 8 V U OUT 30 V red white brown Ground Type 3 Type 4 PNP NPN Fig 16 Options to switch off the laser Use a serial key switch inside the control circuit to switch off the laser If the voltages between pin 3 and pin 1 are 0 8 V the laser is off No external resistor is necessary to the current limitation Connect pin 1 with 2...

Page 32: ...ulse carrying lines preferably in a separate cable duct The minimum bending radii of the recommended cables for flexible laying must not be less 80 mm MICRO EPSILON recommends the use of the optionally available power supply PS2020 Din rail mounting input 230 VAC output 24 VDC 2 5 A 5 4 Getting Ready for Operation Commissioning Mount the sensor according to the installation instructions see Chap 5...

Page 33: ...ROL 25xx sensor needs a running in time of typically 20 minutes for high precision mea surements 6 2 Operating and Demonstration Programs For sensor operation several programs are available You will find them online on the sensor product website or in the Download area https www micro epsilon com 2D_3D laser scanner Software downloads The scanCONTROL Developer Tool program supports scanner paramet...

Page 34: ...t interface hardware if not already installed 2 Install the software 3 Connect the scanCONTROL 25xx measurement system to the PC via Ethernet 6 3 2 Connecting scanCONTROL 25xx to the PC Proceed as follows in order to connect scanCONTROL 25xx via Ethernet with the PC Finish the installation of the software completely Connect scanCONTROL 25xx via the Ethernet interface to the PC and switch on the po...

Page 35: ...pezoidal The assigned maximum x values for the z coordinates can be found see 5 1 Please refer to the sensor acceptance report of your sensor A slight range shifting of a measuring field is possible and depends on the sensor The top edge corresponds to the start of the measuring range and the bottom edge to the end of the measur ing range The corners of the predefined measuring fields are on a gri...

Page 36: ...Page 36 Operation of the Measuring System with a PC scanCONTROL 25xx Fig 17 Predefined measuring fields ...

Page 37: ...n account of the optical mapping and the definitions i The measuring field standard is larger than the measuring range standard The minimum dimen sions can be found in the dimensional drawing see Chap 5 1 Characteristics of the sensors a laser line with 20 opening angle measuring range 25 mm or 25 opening angle measuring ranges 50 mm and 100 mm The receiver has a smaller opening angle view angle t...

Page 38: ...ich are briefly explained in the report are included in the calibration final inspection The key diagram in the cali bration final inspection is shown again below see Fig 19 Points with deviation 0 05 mm Distance z mm 40 20 0 20 40 60 80 100 120 140 Extended measuring range Standard measuring range Position x mm Fig 19 Linearity deviation example of an scanCONTROL 25xx 50 The black points show the...

Page 39: ...automatic expo sure time regulation can also be deactivated if required If there is no object in the measuring range the Exposure time stored in the shutter register of the sensor will be used as exposure time This value must also guarantee reliable recognition of the darkest measure ment object A previous test is recommended if the target is very dark or has very high contrast The various demonst...

Page 40: ...0 Operation of the Measuring System with a PC scanCONTROL 25xx 1 2 Fig 20 Screenshot of the developer demonstration program with automatic shutter 1 Exposure time preset by the user 2 Result of auto exposure ...

Page 41: ... will be further narrowed 6 5 2 Color Differences Color differences of measurement objects have effects However these color differences are often also com bined with different penetration depths of the laser light into the material Different penetration depths in turn result in apparent changes of the line thickness Therefore color changes combined with penetration depth changes can result in inac...

Page 42: ...re recommended for all objects outside the measuring range object holders transport apparatus grippers or similar 6 5 5 Mechanical Vibrations If high resolutions in the μm range should be achieved with the sensor particular attention must be paid to stable or vibration damped sensor and measuring object mounting 6 5 6 Surface Roughness Surface roughness of 5 μm and more results in surface noises d...

Page 43: ...d form of the laser line inevitably results in partial shadowing at vertical edges In order to make these areas visible only changing the sensor or object position helps As a general rule measuring objects with steep edges cannot be one hundred percent measured using laser triangulation The missing areas can only be supplemented or interpolated using suitable software Shadowing of the receiver Sha...

Page 44: ...ble optical antistatic brush or blow off the panels with dehumidified clean and oil free compressed air Use a dry clean soft lint free antistatic lens cloth to clean the protective glass Wet cleaning Use a clean soft lint free cloth or lens cleaning paper and pure alcohol isopropanol for cleaning the protec tive housing i Do not use commercial glass cleaner or other cleaning agents ...

Page 45: ...anCONTROL 2510 measures and evaluates 2D profile data of a surface and supplies analog and digital control signals scanCONTROL Output Unit outputs digital and analog signals is based on the WAGO I O System 750 uses Ethernet Setup and operation of scanCONTROL Output Unit are exemplarily described below ...

Page 46: ... C D B A 750 600 Bus termination Analog output module A1 A2 13 14 750 536 A3 A4 A5 A6 A7 A8 DO 2 Power jumper contacts Data contacts DO 2 Status D0 4 D0 6 DO 8 DO 8 Digital output module DO 1 Status DO 7 DO 7 DO 1 DO 5 DO 3 A1 A2 13 14 C D B A M M A3 A4 M M 750 555 AO 2 AO 1 AO 4 AO 3 V 0 V 0 V 0 V 0 Power jumper contacts Data contacts Function Error Fig 22 Example configuration Ethernet with anal...

Page 47: ...ated power units for sys tem and field supply Ethernet After mounting of the modules the required wiring has to be installed Connect the System supply out terminals of the OU Filter module to the System supply in termi nals of the OU Fieldbus Coupler 0 V and 24 V see Fig 23 Connect the system supply in of the OU Filter module to the power supply 0 V and 24 V see Fig 23 Connect the field supply in ...

Page 48: ...easurement system using scanCONTROL Configuration Tools and assign the desired signals to the digital and analog output ports When the parameterization is finished save the settings to a user mode of the sensor scanCONTROL Configuration Tools Menu Parameters Save parameters to scanCONTROL Refer to scanCONTROL Configuration Tools Chapter 3 14 4 Exit scanCONTROL Configuration Tools and disconnect sc...

Page 49: ...ler Ethernet The system supply is already mounted to the Fieldbus Coupler Fig 24 OU Fieldbus Coupler Ethernet with system supply module System data Max number of bus sharing unit Limited by Ethernet specification Max length of fieldbus segment 100 m Baud rate 10 100 Mbit s Technical Data Number of bus terminals 64 With bus extension 250 Power supply DC 24 V 25 30 Max input current 280 mA at 24 V I...

Page 50: ...8 Channel digital output module DC 24 V 0 5 A low side switching 8 actors short circuit prooved Micro Epsilon order no 0325131 power supply through power jumper contacts 4 Channel analog output module 0 10 V Micro Epsilon order no 0325135 see Chap 7 4 4 4 Channel analog output module 10 V Micro Epsilon order no 0325116 4 Channel analog output module 0 20 mA Micro Epsilon order no 0325132 4 Channel...

Page 51: ...n refer to manual of the 8 Channel digital out put modules DC 24 V 0 5A 8 actuators high side switching Actuators can be operated at all digital outputs and be wired di rectly via DO 1 2 3 4 5 6 7 8 scanCONTROL 2510 supports eight digital outputs Fig 26 8 Channel DigitalOut Module Number of outputs 8 Current consumption internal 25 mA Voltage via power jumper contacts DC 24 V 25 30 Type of load re...

Page 52: ...g the appropriate setting in scanCONTROL Configuration Tools The output signal is galvanically isolated output from the system level The resolution is limited to 12 bits scanCONTROL 2510 supports four analog outputs Fig 28 4 Channel AnalogOut Modul Number of outputs 4 Power supply via system voltage DC DC Signal voltage 0 V 10 V Load 5 kΩ Resolution 12 bit Conversion time typ 10 ms Setting time ty...

Page 53: ... All measurement results obtained from the profile evaluation carried out of a scanCONTROL SMART sensor can be transmitted to a PLC via one of these fieldbus systems Furthermore all scanCONTROL sensor settings can be set via scanCONTROL Gateway e g Laser on off or switch User Mode Fig 30 Network layout for using scanCONTROL Gateway The scanCONTROL Gateway can connect up to four scanCONTROL SMART s...

Page 54: ...can not be made Claims arising from the purchase contract remain unaffected In particular MICRO EPSILON shall not be liable for any consequential special indirect or incidental damage In the inter est of further development MICRO EPSILON reserves the right to make design changes without notification For translations into other languages the German version shall prevail 10 Service Repair If the sca...

Page 55: ...TROL 25xx sensor and the following control or evaluation units Incorrect disposal may cause harm to the environment Dispose of the device its components and accessories as well as the packaging materials in compli ance with the applicable country specific waste treatment and disposal regulations of the region of use ...

Page 56: ...ort Loading suppressed due to active data transmission Stop active data transmission Prevents PC software crashes Group Data processing and transmission 2x long Data overflow in the sensor Select smaller measuring field reduce profile frequency se lect less complex measuring program Data can be impaired ex posure time can be longer than expected 2x long 1x short Data overflow during receipt of the...

Page 57: ...OL Output Unit 3x long 1x short Connected modules of scanCONTROL Output Unit are not supported Use the supported modules only see Chap 7 4 2 3x long 2x short Communication error scan CONTROL Output Unit Reduce profile frequency 3x long 3x short Output overflow scanCON TROL Output Unit Reduce profile frequency Group Ethernet interface 4x long IP address conflict Check the Ethernet configura tion of...

Page 58: ...x Accessories scanCONTROL 25xx Appendix A 1 Accessories A 1 1 Recommended Accessories PS2020 Power supply for DIN rail mounting input 230 VAC output 24 VDC 2 5 A for maximum 2 sensors scanCONTROL 25xx at the same time ...

Page 59: ...nd robots length x 2 5 10 15 20 25 35 m cable 6x2x0 14 shielded with integrally cast 12 pole M12x1 screw con nector and free cable ends SCR3000A x ø15 6 dia 53 2 09 Ethernet connection cable suitable for use with drag chains and robots length x 0 5 2 5 10 15 20 25 28 35 m cable 4x2x0 14 shielded with integrally cast 8 pole M12x1 screw connector and 8 pole Ethernet cable connector RJ45 ...

Page 60: ...ON MESSTECHNIK GmbH Co KG Königbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon com www micro epsilon com X9751413 A011109SWE X9751413 A01 MICRO EPSILON MESSTECHNIK ...

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