MHS Boilers ALPHA700 300 Instructions For Assembly And Installation Download Page 2

2

ALPHA 700

contents

page

section

3

 . . . . . . . . . . .

1.0

General Notes

2.0

Product Description

4

 . . . . . . . . . . .

3.0

Key Points

5

 . . . . . . . . . . .

4.0

Specification for Alpha 700

5.0

Delivery

6

 . . . . . . . . . . .

6.0

Single Boiler Dimensional Data/Clearances

7.0

Installation Requirements

7

 . . . . . . . . . . .

8.0

Air Supply & Ventilation

9.0

Boiler Base

10.0

Clearances

8

 . . . . . . . . . .

11.0

Technical Data

9

 . . . . . . . . . .

12.0

System Schematic Using Reverse/Return

13.0

System Schematic Using Diverter Valves

10

 . . . . . . . . .

14.0

Minimum Water Flow Rate

15.0

Circulating Water

16.0

Flue Systems

11

 . . . . . . . . .

17.0

Control Panel

12

 . . . . . . . . .

17.0

Standard Boiler Control Panel Electrical Diagram

13-17

 . . . . . . .

18.0

Boiler Installation

18

 . . . . . . . . .

19.0

System Connections

19

 . . . . . . . . .

20.0

Mounting The Burner

21.0

Controls

22.0

Commissioning Procedures

20

 . . . . . . . . .

23.0

Initial Lighting

24.0

Adjustment & Safety Checks

21

 . . . . . . . . .

25.0

Boiler Servicing

22

 . . . . . . . . .

26.0

To Turn On The Appliance

27.0

To Turn Off The Appliance

23

 . . . . . . . . .

28.0

Fault Finding

24-25

 . . . . . . .

29.0

Boiler Log

26

 . . . . . . . . .

30.0

Service Repair Record Sheet

27

 . . . . . . . . .

31.0

Spare Parts

Summary of Contents for ALPHA700 300

Page 1: ...T I O N A L O I L G A S D U A L F U E L B O I L E R S S I N G L E U N I T O U T P U T S 2 9 5 k W 6 4 0 k W I N S T R U C T I O N S F O R A S S E M B LY I N S T A L L A T I O N S E R V I C I N G O P...

Page 2: ...Schematic Using Diverter Valves 10 14 0 Minimum Water Flow Rate 15 0 Circulating Water 16 0 Flue Systems 11 17 0 Control Panel 12 17 0 Standard Boiler Control Panel Electrical Diagram 13 17 18 0 Boil...

Page 3: ...of the installation If the Alpha 700 boiler is to be gas fired then the installer must be deemed to be competent in the relevant areas of gas work involved and be Corgi Registered for those areas 2 0...

Page 4: ...volume and this coupled with the principle of flue gas flow employed and power flame combustion significantly reduces un burnt particles and harmful oxides protecting the environment from higher leve...

Page 5: ...he door is hinged on both left and right hand sides giving freedom of choice for handed opening without the need to move hinge positions The door is heavily insulated with dense ceramic fibre panels w...

Page 6: ...team supply purposes BS 6644 1991 Specification for installation of gas fired hot water boilers of rated inputs between 60kW and 2MW IGE UP 2 Gas Installation pipework boosters and compressors on indu...

Page 7: ...m2 per kW in excess of 60kW of total rated input 10 0 clearances The dimensions shown below are required for proper access for assembly and maintenance There is no requirement for clearance above the...

Page 8: ...5 614 3 2095 9 452 99 4 13 1 8 78 6 58 420 210 105 6 58 95 5 5 79 75 63 73 14 01 868 1 30 658 225 62 91 2221 7 811 3 28 651 210 20 0 8 0 0 3 0 0 0 12 DN100 300 11 81 2405 2857 15 14 600 596 5 2035 2 6...

Page 9: ...stant Temp Circuit Primary Circulating Pump 3 Way Vent Valve Gate Valve Boiler No 1 No 2 No 3 Water Sensor Zone Controls Thermometer Open Vent Safety Valve Boiler Sequence Controller Zone 2 Zone 1 Mix...

Page 10: ...er Due consideration must be given to the requirements of the Clean Air Act Memorandum on Chimney Heights 3rd Edition when designing flue systems and selecting terminal positions Detailed guidance and...

Page 11: ...nd stage control thermostat H Water temperature thermometer B 1st stage control thermostat I Overheat trip lamp C High limit thermostat reset button J 1st stage hours run counter D Pump control switch...

Page 12: ...w BK Black V Violet G Green B Blue W White BW Brown Y G Y ellow Green Blue wire N Neutral Y ellow Green Earth RemovelinkD Gandinstallvoltfreecontacttoachieve remoteexternalon offcontrol Removelinkx ya...

Page 13: ...iler on 2Nr flat strips of steel min 100mm wide this will allow the section to move more easily into the final mounted position see fig 1 18 2 2 Insert woven glass fibre sealing rope into deep groove...

Page 14: ...e sections one to another but do not over tighten The purpose of the tie rods is to hold the boiler body in an assembled manner and not to add compression 18 2 8 Check position of boiler body and if n...

Page 15: ...and retain the vertical beams d Fit and tighten firmly but do not over tighten securing nuts onto target wall fixing studs e Carefully place into position the secondary mill board panel not shown f E...

Page 16: ...te Only fitted to boilers 425 640 See fig 10 7 Fit casing rear side panels onto horizontal profiles and fasten onto rear section by using M10 x 12 17 Fasten bottom of casing to bottom profile using se...

Page 17: ...17 ALPHA700 fig 7 fig 9 fig 8 3 1 3 6 7 7 257mm 224mm 6 9 3 1 2 1 6 3 8 4 4 6 5 5 Top Bottom Casing support strut vertical fig 10 21 20 22 11 15 16 17 17 16 15 10 14 19 18 12 13 23...

Page 18: ...mplete with bolts and gaskets When making the flow connection ensure flow connection spool piece complete with thermostat pockets is attached directly to the boiler using gasket and fixings provided a...

Page 19: ...tible for use with the following ancillary controls 1 Time Clock Programmer 4 Sequence Control Panel 2 Room Thermostat 5 Compensating Equipment 3 Frost Protection Thermostat 6 Optimum Start Stop Equip...

Page 20: ...iciency checks and make any trimming adjustments of the burner manufacturers instructions Ensure that all checks and adjustments are made after burner has been operating for at least 5 minutes d When...

Page 21: ...ceramic back protection target wall and replace if deteriorated e Thoroughly brush through all flueways and combustion chamber Use a vacuum cleaner to assist Take care not to damage ceramic back prote...

Page 22: ...0 0 0 0 h l O l O C 20 40 60 A 2nd stage control thermostat H Water temperature thermometer B 1st stage control thermostat I Overheat trip lamp C High limit thermostat reset button J 1st stage hours...

Page 23: ...d and circulating pumps and reset boiler non operational limit thermostat Control thermostats Replace thermostats defective out of and reset limit calibration thermostat Limit thermostat Replace limit...

Page 24: ...em fuel service cock installed System fuel service cock accessible Fuel pipework clean sound purged Fuel available at boiler Electrical supply fused isolated earthed Local isolation available External...

Page 25: ...ture Water return temperature Head setting Damper setting Nozzle make Nozzle angle Nozzle capacity Gas inlet pressure switch setting Control stat operation checked set to Hi Low stat operation checked...

Page 26: ...o Boiler Serial No Burner Serial No 30 0 service repair record sheet C0 Flue draught Gas Inlet Pressure all boilers firing Date work carried out Order No Hours run on meter reading Work carried out Re...

Page 27: ...080 7 Burner Plate 213082 8 Smoke Hood 214316 9 Bracket Back Refractory Brick 236313 10 Back Plate Insulation 250495 11 Back Refactory Brick 251765 12 Boiler Brush Alpha 700 300 640 470309 13 Sight Gl...

Page 28: ...nd specifications are not binding in detail All offers and sales are subject to the Company s current terms and conditions of sale 35 Nobel Square Burnt Mills Industrial Estate Basildon Essex SS13 1LT...

Reviews: