MHP JNR4DD Series Assembly And Maintenance Instructions Download Page 19

 

TJK Assembly Instructions

 

 

 

MODEL TJK Grill 

 

Parts 

   

 

     

Quantity

 

Top Lid Assembly 

 

 

Bottom Casting (Grill Head) 

 

Warming Rack 

 

 

Bottom Grate 

 

 

Stainless Steel Cooking Grids   

2  

(SearMagic 3) 
Control Panel Brackets 

 

Heat Shield 

 

 

Grease Cup Holder   

 

Control Panel Assembly 

 

Valve Control Knobs   

                 2 

Ignitor Button 

 

 

Stainless Steel Side Shelf Kit 

 

Side Shelf Bracket   

 

Venturi Tube Cleaning Brush 

 

Bag of Briquettes (67 pieces) 

 

Lid Mounted Heat Indicator 

 

AAA Battery                                                  1 
Forked Grid Cleaning Tool 

 

1  

(SearMagic Only) 

CARTON CONTENTS 

P

lease check to be sure that all parts are included before proceeding with assembly. Contact your local dealer if any parts are 

 missing.

 

 

Note: The grill is partially assembled. The Burner, Spider Guards, Venturis, Ignitor Collector Box and the Stain-

less Steel Handle are installed. Also, for LP units the Gaslow Regulator and Hose are installed. 

MODEL TJK GRILL 

 

Hardware  

                    Quantity 

Connecting Wire for Ignitor 

 

¼-20 x 1½” Rd. Hd. Sltd. Bolt                   2 
¼-20 x 1¼” Rd. Hd. Sltd. Bolt                   4 
10-24 x 1¼” Rd. Hd. Bolt 

 

¼-20 x ¾” Hex Head Bolt 

 

¼-20 x ½” Rd. Hd. Sltd. Bolt 

 

10-24 KEP Nut 

 

 

¼-20 KEP Nut 

 

 

11 

Lid Pivot Pin 

 

 

 

Grill Head Assembly  

Instructions 

Complete 

View of  
TJK Grill 

IMPORTANT: Most of the TJK Model major compo-

nent assembly is the same as the JNR/WNK Mod-
els. Please refer to the JNR/WNK  assembly in-
structions as indicated. 

 

Step 1: Control Panel & Heat Shield 

(See JNR/WNK instructions on page 15, 

Fig. 19 & 20

 

Step 2: Connect The Gas Supply Line 

 

(See JNR/WNK instructions, item D on page 17, 

Figs. 25-

28

Continue on following page.  

19 

 

The grill head bottom must be attached to the mount 
before starting.

 

 

It is easiest to work with the grill in the     upright 

position. 

 

 

Leak test all gas connections before using.

 

 

Caution: Combustible material should never be with-
in 18 inches of the bottom, back or sides of your 
MHP Gas Barbecue Grill.

 

Summary of Contents for JNR4DD Series

Page 1: ...Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or...

Page 2: ...cooking or cleaning and should never be left unattended or moved while in operation Should the burners go out while in operation turn all gas valves off Open lid and wait five minutes before attempti...

Page 3: ...ods at a higher tempera ture thereby searing in the delicious barbeque juices Wide ribbed side for grilling steaks chops burgers and ribs branding them with sear lines The flip side with its smooth su...

Page 4: ...defective within the warranty period will if returned to the factory freight prepaid be repaired or replaced free of charge Warranties shall not apply nor will MHP assume responsibility for damages t...

Page 5: ...fit the five mounting methods Cart In Ground Post Deck Patio Base Column and Built in You will need the following tools to assemble your grill A Phillips head screwdriver A standard flat head screwdri...

Page 6: ...The short legs are stamped on the inside Front or Back Use two 1 4 20x1 1 2 slotted bolts for each leg Insert bolts from inside grill box attach leg and fasten with 1 4 20 Kep nuts 3 Attach the two lo...

Page 7: ...to use Natural Gas from the supplied 12 foot hose Fig 6 the hose must pass through the hose ring See Fig 1 The hose will have a quick disconnect fitting at the source and the source will have a gas s...

Page 8: ...gas line with the tube clip Option On a raised deck if the gas supply line is to be run straight up into the post from below use the tube clip to attach the gas line to the deck for support 4 At the...

Page 9: ...acing front Recheck plumb and allow cement to set 2 Run the gas supply line into the post access hole just above the cement Make a 90 bend to reach the access door opening The gas supply line should b...

Page 10: ...ach the Tank Lock Bar across the back of the pedestal column Use the S S Hex bolt Nylon Lock Bar Spacer and a Kep nut on each side to fasten the Tank Lock Bar in place This spreads and holds the corre...

Page 11: ...Panel Fig 14 Note Do not attach the front access panel until the control panel has been attached to the grill head bottom and the gas supply line has been properly connected and leak tested 1 The fro...

Page 12: ...1 Hardware Kit 20 x Hex Head Bolts 12 20 x 1 Hex Head Bolts 4 Nuts 4 Flat Washers 4 Lock Washers 16 NMS DS DOOR SET Frame for Door Set 1 Left Hand Door 1 Right Hand Door 1 Magnetic Catches 2 Door Hand...

Page 13: ...bolts with a flat washer lock washer and nut 4 Attach the frame to the bottom grill head by aligning the frame support tabs with the grill head bottom holes Insert the 20 x 1 Hex bolt from inside the...

Page 14: ...Top Casting Grill Lid 1 Bottom Casting Grill Head 1 Sta Kool Handle 1 Handle End Caps 2 Warming Rack 1 Bottom Grate 1 Stainless Steel Cooking Grids 2 SearMagic 3 Control Panel Brackets 2 Heat Shield 1...

Page 15: ...head with 1 4 20 Kep nuts 2 Leave the 2 nuts holding the heat shield on to serve as spac er nuts 3 Make sure the valve orifices on the control panel aligns with the burner venturi correctly and that...

Page 16: ...r grill Step 2 Connect the gas supply line Fig 23 A For LP Gas Tank and LP Cart Models 1 Pass the Gaslow Regulator Hose through the hose clamp ring and screw the ring to the front of the left leg 2 Co...

Page 17: ...enters at the rear of the base curving up through the base opening The stainless steel flexible tubing line must be connected to the incoming gas line using a 3 8 flare coupling not supplied by MHP T...

Page 18: ...iquettes on the grate in the pattern shown Use only one layer 3 Place the two Cooking Grids above the Briquette Grate Step 7 Warming Rack 1 The JNR Warming Rack rests in the notches on the top edge of...

Page 19: ...o for LP units the Gaslow Regulator and Hose are installed MODEL TJK GRILL Hardware Quantity Connecting Wire for Ignitor 1 20 x 1 Rd Hd Sltd Bolt 2 20 x 1 Rd Hd Sltd Bolt 4 10 24 x 1 Rd Hd Bolt 8 20 x...

Page 20: ...g rack bracket is positioned between the hinges of the grill head bottom inside back wall Fold Down Shelf Parts 4 ea 1 4 x 20 x 3 4 Bolts 4 ea 1 4 x 20 Kep Nuts 4 ea 10 x 24 Nylock Nuts 2 ea Right Bra...

Page 21: ...lotted screwdriver for this Fig 2 8 32 X 1 2 Hex Head Slotted Fig 2 21 3 Once these screws are removed from the burner care fully lift each out of the grill For the Column the right and left infrared...

Page 22: ...er Water can cause burner damage Instead move the food to another part of the grill lower the heat setting or place food on the Secondary Cooking Surface Burner Failure Caused By Water Damage Is Not C...

Page 23: ...Head Nut On Outside of Casting 3 16 To Surface Ceramic Electrode 3 Once these screws are removed from the burner carefully lift each out of the grill For the Column the right and left burners need to...

Page 24: ...button by turning it counter clockwise Replace the AAA battery side first 8 If ignition does not occur after replacing battery in 5 seconds turn burner control knob OFF wait 5 minutes and repeat the...

Page 25: ...GAS CYLINDER GREATER THAN 20 LB CAPACITY LP Gas Cylinder Requirements The LP Gas Cylinder is not supplied with your MHP Grill The LP cylinder should be equipped with an OPD Overflow Prevention Device...

Page 26: ...e the LP Cylinder valve after using grill Do not use a damaged LP cylinder Dented rusty or a damaged LP cylinder valve may be hazardous and should be replaced with a new one immediately REMOVAL OF THE...

Page 27: ...sists contact the dealer or gas utility A gas system MUST be tested yearly or whenever the LP cylinder or any other gas system part is replaced Lighting Your Grill ALWAYS OPEN GRILL BEFORE LIGHTING TH...

Page 28: ...rubbing with steel wool Then it can be recoated with a high quality heat resistant paint similar to MHP s BF 1 Paint available in spray cans from your dealer Inspect the hose and gas fittings Remember...

Page 29: ...and operate the ignitor Check for spark If there is no spark first replace the battery if there still isn t a spark replace the electric ignitor If there is a spark the Electric Ignitor is OK but the...

Page 30: ...ay change color slightly This is normal and will not effect the grids performance or durability Stainless Steel Cleaning TJK Optimum Console Before Cleaning determine which way the grain of the metal...

Page 31: ...n over briquettes 3 Trim excessive fat from fatty meats 4 Lower heat setting 5 Layout briquettes according to instructions on page 18 Briquettes have turned black Dripping grease has Burned onto briqu...

Page 32: ...HR4B Regulator L P Hose Assy 68 1 GG M25 GG M25 GG M25 Label L P Nat A G A 70 2 GGLPP GGLPP GGLPP Lid Pivot Pin 71 4 GGLPP1 GGLLP1 GGLPP1 Hitch Pin for Lid Burner 76 1 GGVTC GGVTC GGVTC Venturi Tube...

Page 33: ...Parts Information TJK LID STAINLESS DROP DOWN SHELF IDENTIFICATION GGDDSSUS 33 32...

Page 34: ...ct Nat Gas 64 1 GG HRC GG HRC Hose Retaining Ring 65 1 GG M24 GG M24 20 x Rd Hd Sltd Screw 7 1 GG M13 GG M13 10 24 Hex Kep Nut 67 1 AW ASCPL5 AW ASCPL5 Quick Disconnect Dust Plug Nat Gas 69 2 AW ASCPL...

Page 35: ...sconnect Dust Cap Portable Nat Gas Carts 69 2 Dust Cap Portable Nat Gas Carts Not Shown 2 Aluminum Reinforcing Bars Aluminum Column Only NMS GS NMS2 GS Enclosure Sleeve and NMS DS Door Set NMS GS Fits...

Page 36: ...NOTES 36...

Page 37: ...ients add to water wine apple juice orange juice herbs spices etc The cooking juices from the food drops into the water pan cre ating a savory water vapor from which the foods absorbs flavor and moist...

Page 38: ...or cooking when testing or turning food in your grill Keep hot pads or mitt handy for removing food from cooking grid For juicer more flavorful meats use tongs when handling and turning Piercing the m...

Page 39: ...long handled spatulas forks and tongs are essential When you re cooking with a gas grill specialized ac cessories make barbecuing easier more convenient and enjoyable for everyone from the cook or che...

Page 40: ...f s Choice BBQer s Choice SearMagic Flavor Master New Phoenix ProFire Duro Cart and Infra Roast are trademarks of Modern Home Products Corporation 2012 Modern Home Products Corporation 1 18 Printed In...

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