background image

MFJ-9420 Installation Manual 

20-Meter SSB Travel Radio

 

INTRODUCTION 

Congratulations  on  your  choice  of  the  MFJ-9420  20-Meter  transceiver.    The  MFJ-9420  is  specially  designed  to 
deliver performance you never thought possible from a low power radio.  Please read this manual carefully before 
attempting to operate your new radio. 

FEATURES 

EASY TO OPERATE:  The MFJ-9420 is an easy-to-operate,” back to basics" radio.  Operate the unit with ease in 
minutes! 

GREAT SENSITIVITY:  Quiet DBM front end and lots of overall gain for great sensitivity.  If the signal is there, 
you will hear it! 

ANALOG  S-METER:    Adjust  the  tuner  or  aim  the  beam  with  pinpoint  accuracy.    A  calibrated  analog  S-Meter 
measures even the smallest variations in signal strength.  The meter also monitors your speech processing level on 
transmit. 

EXCELLENT  SELECTIVITY:    Sharp  ladder  filter  cuts  adjacent  chatter  and  focuses  transmitter  power  where  you 
need it most for great selectivity. 

SMOOTH,  STABLE  VFO:    Effortless  tuning  with  custom  manufactured  8:1  reduction  drive  ball  bearing  VFO 
tuning capacitor provides smooth and stable VFO. 

POWERFUL AF OUTPUT:  Big audio and powerful AF output even in noisy locations from a special Philips BTL 
audio chip and rugged 3" speaker. 

FULL-TIME  RF  SPEECH  PROCESSING: 

 

Commanding  speech  cuts  through  QRM  and  competes  with  radios 

running far more power.  Compare with your 100-watt rig.  You will be amazed by the signal reports! 

TRAVEL LIGHT:  Packs the same punch as 50-Watt radios without the heavy 10 Amp power supply!  Designed to 
run on NiCd's or the ultra light MFJ-4110 AC wall adapter supply. 

RUGGED TRANSMITTER:  Bullet-proof Motorola PA transmitter runs cool, and tolerates 3:1 VSWR accidentally 
opened feedlines or feedline shorts. 

MADE  TO  LAST:    Conservative  design,  with  a  premium  plate  through  pc  board,  quality  components,  handsome 
brushed aluminum panel, and a tough vinyl clad case ensure years of dependable service.   

CW ADAPTER AVAILABLE:  Install the MFJ CW adapter board jump to the low end to work CW.  Semi-break in 
keying and sidetone. 

At  home  or  on  the  go,  you  will  enjoy  countless  hours  operating  the  MFJ-9420.    Best  of  all,  it  is  fully  backed  by 
MFJ's exclusive "No Matter What" 1 year guarantee.  If it breaks, we will take care of it! 

QUICK START INSTRUCTIONS: 

You will need three things to get your MFJ-9420 on the air fast: 

[ ]  12 14 Volt 2 Amp Power Source 

[ ]  600 Ohm Dynamic PTT Microphone 

[ ]  20-Meter Antenna 

1.    POWER  SUPPLY:    The  MFJ-4114  AC/NiCd  Portable  Power  Pack  or  MFJ-4110  AC  wall-adapter  supply  are 
Especially designed to run the MFJ-9420.  You may also use any 13.8 Volt supply or 10-cell NiCd pack as long as it 
delivers 2 A on peaks (12 Volt supplies will work fine but at reduced RF output).  Use a 5.5mm OD x 2.1mm coaxial 
type power plug (Radio Shack 274-1567) with (+) connected to the center pin. 

Summary of Contents for MFJ-9420

Page 1: ...nd competes with radios running far more power Compare with your 100 watt rig You will be amazed by the signal reports TRAVEL LIGHT Packs the same punch as 50 Watt radios without the heavy 10 Amp power supply Designed to run on NiCd s or the ultra light MFJ 4110 AC wall adapter supply RUGGED TRANSMITTER Bullet proof Motorola PA transmitter runs cool and tolerates 3 1 VSWR accidentally opened feedl...

Page 2: ...may vary somewhat with antenna load When operating in noisy environments you may find it necessary to turn down the mic gain control a screwdriver adjustment located on back panel to reduce background noise The MFJ 9420 uses an analog VFO tuning dial that is inherently less accurate than digital readouts on the plus side analog tuning reduces phase noise lowers power consumption and saves you mone...

Page 3: ...kills U4 output to prevent mic bleed through via U6 U2 during RX LO for U6 is derived from U3 s BFO oscillator Q8 is used to unbalance U6 for carrier or CW generation DSB output from U6 is routed to Y1 Y6 via switch D1 D2 for removal of LSB products and carrier artifacts After undergoing dynamic compression in U2 the processed USB signal is routed to transmitter mixer U7 by switch D3 D4 where it i...

Page 4: ...ccepts straight key or keyer XMIT PWR POWER MIC TUNE ON ON OFF OFF 150 000 050 100 150 200 250 300 350 VOLUME MFJ 20 METER SSB TRANSCEIVER MODEL MFJ 9420 TUNING SSB CW CW SSB MHz 14 000 1 3 5 7 9 PROCESS 0 S 7 10 30dB 10 400 4020 6 8 7 2 3 5 1 4 FRONT PANEL 1 METER Show signal strength on RX ALC on TX 2 POWER SWITCH Turns power on to transceiver 3 MIC 5 Pin Din Jack for Dynamic Microphone 4 TUNE I...

Page 5: ...ennas with a VSWR of 3 1 or less Use your regular station antenna or a portable 20 Meter dipole such as the MFJ 1772 ultra light For non resonant wires use a tuner such as the MFJ 971 Always rough tune for maximum receiver sensitivity first using incoming signals and your S Meter to find a peak AVOID OPERATING INTO UNMATCHED HIGH VSWR ANTENNAS THE MFJ 9420 DOES NOT HAVE A HIGH VSWR SHUT DOWN CIRCU...

Page 6: ...bration of the MFJ 9420 analog VFO dial SIMPLE 20 METER ANTENNA SUGGESTIONS COAXIAL FED DIPOLES A wire dipole for the phone band should measure about 32 10 16 5 per leg Feed with RG 58U or RG 8X raise high and in the clear for best performance If you have only one high support make an inverted V The full sloper sloping dipole is also an excellent single support antenna with some directivity 90 Bes...

Page 7: ...te to call a weak station because it may be QRP or using a marginal antenna You may be much louder than you think Be realistic about diving into huge 20 Meter pileups Once a choice DX station hits the packet clusters and the big guns move in calling may be a waste of time until the smoke clears Tune slowly and listen carefully If one exotic station is coming through there may be others you can wor...

Page 8: ...c a 600 ohm dynamic type Is the MIC GAIN set too low 9 NOISE ON TRANSMIT AUDIO Is MIC GAIN set too high in a noisy room Is mic next to a power transformer or motor If these checks don t uncover the problem or if you do not feel qualified to make the prescribed adjustments please call us for help at 800 647 TECH 800 647 8324 FIELD ALIGNMENT PROCEDURES FOR THE MFJ 9420 TRANSCEIVER SPECIAL TOOLS PART...

Page 9: ...m S Meter reading C Touch up L1 L2 T1 and T2 for max SIG Meter reading TRANSMITTER BANDPASS FILTER AND COMPRESSOR ALIGNMENT A Connect QRP Wattmeter with dummy load to ANT Jack B Turn R61 fully CW and then the Press Carrier Switch SW2 C Carefully touch up L5 and L6 for peak output D Turn R61 CCW until RF output power drops by 10 If radio fails to operate properly after following these procedures ca...

Page 10: ... 4 3 0 0 0 5 0 0 0 0 4 3 9 3 3 4 0 0 2 9 4 9 4 7 5 3 9 4 9 4 0 5 0 4 9 4 9 4 7 6 4 9 3 3 5 0 5 0 0 5 7 5 8 7 4 5 0 4 6 5 0 0 4 9 5 2 8 5 0 10 0 5 1 9 9 4 9 4 9 5 8 BIPOLAR AND JFET DEVICES D E Drain Emitter S B Source Base G C Gate Collector Test in TRANSMIT mode Test with TUNE switch depressed DO NOT TEST gate of Q9 may cause generation of parasitic oscillations Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 D E...

Page 11: ...MFJ 9420 Installation Manual 20 Meter SSB Travel Radio SCHEMATIC ...

Page 12: ... 80 100 470pF 50V Multilayer 205 0470 R40 22kΩ Watt 100 4220 C35 47pF 50V Multilayer 205 0047 R42 10kΩ Pot 165 4100 C37 62 22pF 50V Multilayer 205 0022 R48 3 3kΩ Watt 100 3330 C39 40 47 48 51 54 1uF 50V Electrolytic 203 0006 R49 5 6kΩ Watt 100 3560 C43 44 47uF 35V Electrolytic 203 0007 R51 10kΩ Watt 133 4100 C49 83 87 100uF 16V Electrolytic 203 0003 R55 390Ω Watt 100 2390 C61 12 100pF 250V Trimmer...

Reviews: