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MFJ-4416B Super Battery Booster                  

Instruction and Technical Manual 

 

10

 

EASY START INSTRUCTIONS 

 

1.  Prepare input and the output cables for the MFJ-4416B.  It is recommended to use #12 
or larger wire for both the input and output cables.  The MFJ-5535M cable is available 
for the output side for use with most HF radios, and the MFJ-5512 M cable is available 
for most VHF/UHF radios. 
 
2.  Prior to connecting the radio and battery, plug the input and the output cables in to the 
MFJ-4416B and ensure the polarity is correct.   
 
3.  If using the RF sense feature, you need to tap into your antenna lead.  Normally this is 
accomplished with a UHF “T” connector.  You will also need a cable to go from the “T” 
connector to the MFJ-4416B.  This cable should be less than 1/16

th

 wavelength long at 

your highest frequency of operation. 
 
4.  Plug the output of the MFJ-4416B into your radio and then attach the input to your 
battery.   
 

5.  You are now ready to operate.  If not using the RF sensed switching, depress 
the enable switch. 

 
IN CASE OF DIFFICULTY 
 

[ ]   Low Voltage Disconnect trips under high demand conditions.  This can be caused by 
2 things.  First ensure your battery is charged.  A discharged battery will recover voltage 
under low current conditions, but once current is drawn it will immediately drop below 
the cutout voltage.  Second, ensure the wiring on the input side of the unit is adequate for 
the current being drawn and the lengths of the cable run. 
[ ]   Enable LED fails to illuminate.  Ensure that you are either feeding RF from the radio 
into the unit or the Enable/Disable switch is depressed. 

 
 
TECHNICAL ASSISTANCE 

 

If you have any problem with this unit first check the appropriate section of this manual.  
If the manual does not reference your problem or is your problem is not solved by 
reading the manual, you may call 

MFJ Technical Service 

at

 662-323-0549 

or the 

MFJ 

Factory 

at 

662-323-5869

.  You will be best helped if you have your unit, manual and all 

information on your station handy so you can answer any questions the technician may 
ask.   
 
You can also send questions by mail to MFJ Enterprises, Inc., 300 Industrial Park Road, 
Starkville, MS39759; by Facsimile (FAX) to 662-323-6551; or by email to 
[email protected].  Send a complete description of your problem, an 
explanation of exactly how you are using your unit , and a complete description of your 
station.

 

Summary of Contents for MFJ-4416B

Page 1: ...AUTION Read All Instructions Before Operating Equipment MFJ ENTERPRISES INC 300 Industrial Park Road Starkville MS 39759 USA Tel 662 323 5869 Fax 662 323 6551 COPYRIGHT 2006 MFJ ENTERPRISES INC C Model MFJ 4416B VERSION 1A ...

Page 2: ...ONTROLS AND INDICATORS 5 a TOP INPUTS AND OUTPUTS 5 b SIDE PANEL CONTROLS AND INPUTS 6 6 INTERNAL HEADER AND VOLTAGE CONTROL 7 7 THEORY OF OPERATION 8 8 TYPICAL EFFICIENCY 9 5 MFJ 4416B EASY START INSTRUCTIONS 10 6 IN CASE OF DIFFICULTY 11 7 TECHNICAL ASSISTANCE 11 LIST OF FIGURES Figure 1 Top Inputs and Outputs 5 Figure 2 Side A Controls and Indicators 6 Figure 3 Side B Jack 6 Figure 4 Internal H...

Page 3: ... Factory set at 13 8 volts this voltage is adjustable anywhere from 12 to 13 8 volts When setting the voltage at 12 volts input voltages greater than 12 volts pass through but the efficiency is greater Typically saving over 30 watts in heat dissipation during transmit Selectable Minimum Input Voltage You have the choice of the minimum input voltage the MFJ 4416B will operate on Set from the factor...

Page 4: ...e component selections ensure solid performance for years to come Fully covered by MFJ s No Matter What one year limited warranty TYPICAL SPECIFICATIONS Output Current 25 Amps Peak Output Voltage 13 8 Volts at 9 13 8 volts input Before attempting to operate your MFJ 4416B please read the manual thoroughly It contains important details about setting up your unit to obtain the best performance ...

Page 5: ... Figure 1 MFJ 4416B Top Inputs and Outputs 1 5 Way High Power Binding Post Negative Input 2 Anderson PowerPoleTM Negative Input 3 Anderson PowerPoleTM Positive Input 4 5 Way High Power Binding Post Positive Input 5 5 Way High Power Binding Post Positive Output 6 Anderson PowerPoleTM Positive Output 7 Anderson PowerPoleTM Negative Output 8 5 Way High Power Binding Post Negative Output ...

Page 6: ...D The LED Illuminates the low voltage trip threshold has been crossed If the latching feature is enabled the MFJ 4416B must be removed from the input voltage source and allowed to discharge to reset the cutout Side B Controls and Indicators 1 2 Figure 3 MFJ 4416B Side B Jacks 1 Remote Jack This Jack allows the MFJ 4416BRC Remote Control and metering unit to be attached to the MFJ 4416B This allow ...

Page 7: ...factory at 13 8 volts this level is adjustable from 12 to 13 8 volts Audio Alert Enable This jumper enables the audio alert Any time the voltage drops below the level set by the input voltage cutout you will be alerted by the Piezo buzzer To disable remove the jumper Cutout Latch When jumpered the Boost Regulator IC will be shutdown anytime the voltage drops below the level set by the Input Voltag...

Page 8: ...econdary voltage of the toroidal transformer is the input voltage plus the voltage of the transformer primary windings By doing it this way the transformer only needs to supply the difference of the output voltage and the battery voltage This reduces the power requirements of the transformer and switching FETs The output is then rectified by the Dual Diode D1 Output filtering consists of L2 and si...

Page 9: ...h If the jumper is placed on the Latching Header then this high level is then inverted and fed back into the input of the comparator which holds the comparators output high Reset of the low voltage disconnect is accomplished by disconnecting the input voltage Typical efficiency at 13 8VDC output and 12VDC output are shown in the tables below Typical Efficiency Output set to 13 8V Vin Iin Vout Iout...

Page 10: ...ect trips under high demand conditions This can be caused by 2 things First ensure your battery is charged A discharged battery will recover voltage under low current conditions but once current is drawn it will immediately drop below the cutout voltage Second ensure the wiring on the input side of the unit is adequate for the current being drawn and the lengths of the cable run Enable LED fails t...

Page 11: ...________________________________________________________________ MFJ 4416B Super Battery Booster Instruction and Technical Manual 11 Figure 6 Schematic Diagram ...

Page 12: ...fective units Technical consultation is available by calling the Service Department at 662 323 0549 or the MFJ Factory at 662 323 5869 4 This warranty does not apply to kits sold by or manufactured by MFJ Enterprises Inc 5 Wired and tested PC board products are covered by this warranty provided only the wired and tested PC board product is returned Wired and tested PC boards installed in the owner...

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