MINI-BIKE ASSEMBLY GUIDELINES
- 7 -
WARNING!
15 PSI IS APPROACHING THE MAXIMUM FOR
THIS TIRE AND WHEEL COMBINATION.
DO NOT
INFLATE
TO THE RUNNING PRESSURE STATED ON THE TIRE.
4.
ASSEMBLE REAR WHEEL INCLUDING BRAKE DRUM & SPROCKET
❍
Assemble the remaining Innertube (Item 4), the Rear (Stud-
ded) Tire (Item 2) and the remaining Wheel set as described in
Step 3; but DO NOT PUT THE BOLTS IN YET.
❍
Center the Brake Drum/72 tooth Sprocket assembly (Item
10), sprocket side out, onto the Rear Wheel. Align the bolt
holes in the Drum with those in the wheels.
❍
Insert three 5/16-18 x 3" Bolts into the Brake Drum and
through the corresponding holes in the Rear Wheel.
❍
Align the Rear Wheel halves using the 10" Rear Axle (Item 22)
and complete the Rear Wheel assembly by installing and
torquing down three 5/16-18 Locknuts.
IMPORTANT:
Follow the same wheel assembly and tire
mounting and inflation procedures and precautions set forth
in Step 3 above.
5.
MOUNT FRONT WHEEL
NOTE:
The following procedure will result in centering the Front
Wheel between the Fork legs.
❍
Support the Frame on a work table or other flat work area so
that the Fork ends are least 12" above the work surface.
❍
Partially insert the 8" Front Axle (Item 21) into a fork leg hole
from the outside.
❍
Slip one 5/8" ID x 1" OD x 1-1/4" Steel Bushing (Item 24)
onto the end of the Axle between the Fork legs.
NOTE:
One or both front Axle Bushings may need to be
trimmed for exact alignment and spacing of wheel.
❍
Position the Front Wheel assembly between the Fork legs and
insert the end of the Front Axle through the Wheel Bearings.
❍
Rotate/twist the Axle while pushing it through the Bearings,
until it just exits the second Bearing.
❍
Place another Steel Bushing (Item 24) onto the Axle end now
peeking through the second Bearing.
