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MEV™ Mini HUMMER HX™ OWNERS MANUAL 

19 

 

Scheduled Maintenance Procedures

 

 

Daily Inspection By Owner 

Accelerator Pedal 

Check for normal operation 

Battery Pack 

Check the batteries as per page 15 of this manual and fill 
them to the proper levels as described on page 15 of this 
manual 

Brake System 

Check for normal operation – have your dealer service if 
required 

Parking Brake 

Check for normal operation – have your dealer service if 
required 

Reverse 

Check for normal operation – have your dealer service if 
required 

Key Switch &  
Drive Selection 

Check for normal operation – have your dealer service if 
required 

Tires/Tyres 

Check the tire/tyre pressures and look for any damage or 
wear – replace if required 

Weekly Inspection By Owner 

Battery Pack 

Check the batteries as per page 15 of this manual 

Wiring 

Check all wiring is secure and consult a technician to 
replace any damaged wires 

Entire Cart 

Check for any damaged, loose or missing parts 

Check all items included in the above mentioned daily checks 

Monthly Inspection By The 
Owner or a Qualified 
Technician 

Battery Pack 

Clean the top areas of the battery pack with soda water 
(WARNING - do not allow this into the battery) 

Service the Brake 
System 

Check the brake fluid level, if required use DOT 3 rated 
fluid to replenish 
Check the brake lines and park brake lines for any 
damage – have your dealer service if required 

Check all the items included in the above mentioned daily/weekly checks 

Quarterly Inspection 
Items By The Owner or a 
Qualified Technician 

Rear Axle 

Check and fill if required with hypoid gear oil 

Entire Cart 

Lubricate as per the chart  on page 20 of this manual 

Check all the items included in the above mentioned daily, weekly and 
monthly checks 

Semi – Annual Inspection 
Items To Be Carried Out By a 
Qualified Technician Only 

Battery Pack 

Check the specific gravity level, the electrolyte level and 
general state of the battery pack after performing an 
equalization charge 

Service Brake 
System 

Inspect the fluid reservoir as required (DOT 3) 
Check the brake pads, discs, shoes and drums – replace 
them if necessary 

Wires 

Inspect all wiring and connections 

Switches 

Inspect all switches for full operation 

Front Wheel 
Alignment 

Check and adjust if needed 

Entire Cart 

Lubricate as per the chart on page 17 of this manual 

Check all the items included in the above mentioned daily, weekly, monthly 
and quarterly checks 

Annual Inspection Items to 
be Carried Out By a Qualified 
Technician Only 

Battery Pack 

Carry out discharge, test and full recharge 

Motor 

Check the motor brushes and replace if necessary 

Front Wheel 
Bearings 

Adjust and repack bearings if required 

Driving Axles 

Check the driving axle and fill 

Entire Cart 

Lubricate as per the chart on page 17 of this manual 

Check all the items included in the above mentioned daily, weekly, monthly, 
quarterly and semi - annual checks 

Summary of Contents for Mini Hummer HX

Page 1: ...OWNERS MANUAL...

Page 2: ...ion Checklist 15 Driving Instructions 15 Towing 17 Storage 17 Maintenance 18 Scheduled Maintenance 19 Battery Pack Maintencce 21 Battery Care 22 Battery Charging 23 Charger 23 Cleaning 26 Cart Specifi...

Page 3: ...tice Your insurance may not provide coverage for accidents involving the use of this cart To determine if coverage is provided you should contact your insurance company or agent Notice The Mini Electr...

Page 4: ...or your dealer to obtain new decals DANGER indicates an immediate hazard that if ignored could result in severe personal injury or death WARNING indicates an immediate hazard that if ignored could res...

Page 5: ...ice or maintenance on batteries while cart is charging The cart does not offer protection from lightning flying debris or other storm hazards Upon indication of severe weather condition seek appropria...

Page 6: ...mended batteries of the correct size Only authorized technicians should perform maintenance or repair on the cart It is required to abide by all regulations and safety decals on the cart while perform...

Page 7: ...MEV Mini HUMMER HX OWNERS MANUAL 7 Controls Layout...

Page 8: ...eakers situated behind the main seats not visible in the above image 17 Charge Indicator 18 Seat Position Adjuster 19 Seat Upright Adjuster 20 Brake Pedal 21 Accelerator Pedal 22 Door Release Handle H...

Page 9: ...Mini HUMMER HX OWNERS MANUAL 9 LCD Instrument Display 1 Speed 2 Distance 3 Battery Power Volts 4 Amperage Display 5 Temperature 6 Miles Kilometres Switch 7 Left Indicator Signal 8 Right Indicator Sig...

Page 10: ...r switch forward reverse until the cart has come to a complete stop Always set the parking brake and remove the key when parking or leaving the cart unattended Direction Selector Stick The direction s...

Page 11: ...should manually move the stalk to the centre position upon completing each turn Horn To activate the horn depress the button on end of the left turn signal stalk Trip Odometer To reset the trip odome...

Page 12: ...g In order to release the brake pull the handle upward slightly and press the button which is located in the front of handle at the same time and then place the handle to the original position IMPORTA...

Page 13: ...e position is selected cart speed is reduced Smooth slow acceleration will substantially increase the cart range Always remember to disengage the parking brake prior to operating the cart Power Outlet...

Page 14: ...y fastened Make sure the seat belts are latched securely and are free from twists or kinks Position the shoulder belt across the top of the shoulder and over the chest Do not place the shoulder belt u...

Page 15: ...harger cord plug and receptacle inspect for cracks loose connections or frays Forward Reverse Switch ensure proper operation Brakes make sure the brake pedal is operating smoothly The cart should come...

Page 16: ...erstand the controls Remove the battery charger cable if connected Make sure everyone is seated with seat belts properly fastened Adjust rear view mirrors Place the key in the ON position and turn the...

Page 17: ...rger connected so that the batteries will not discharge A computer on the charger will automatically monitor and charge the batteries If a reliable AC power supply is not available disconnect the char...

Page 18: ...parel while repairing the cart Proper safety apparel includes but is not limited to safety goggles or approved eye protection insulated gloves and a face mask Remove all jewellery and loose apparel it...

Page 19: ...amage have your dealer service if required Check all the items included in the above mentioned daily weekly checks Quarterly Inspection Items By The Owner or a Qualified Technician Rear Axle Check and...

Page 20: ...he Owner or a Qualified Technician Brake Fluid Reservoir Remove passenger side inner wheel fender DOT 3 Shell Brake Fluid Front Suspension A General lithium based grease Rear Suspension B General lith...

Page 21: ...nspection for brake pad wear drum rotor wear and hydraulic fluid loss Consult your a qualified Technician if excess wear or if fluid loss is noted Do not attempt to move the cart if any of these condi...

Page 22: ...batteries as it will shorten their life Battery Watering System If you have this Optional Accessory fitted to your cart The cart is equipped with a battery watering system to make maintenance of the...

Page 23: ...if necessary Ensure battery wire terminal connector nuts are tightened to 95 105 inch pounds always use a torque wrench and do not over tighten If the battery wires or terminals are damaged or corrod...

Page 24: ...le below and instructions Red Flashes Cause Solution Battery high voltage Check battery size and condition and reset charger interrupt AC power for 15 seconds Battery low voltage Check battery size an...

Page 25: ...e of the charger should be between 110 240 volt and supply a current at least 12 Amps The AC side of the charger uses a grounded three prong plug While charging use a three prong wall receptacle with...

Page 26: ...h the charger properly plugged into the AC outlet the charger will read the battery condition and activate within two to ten seconds The charger indicator light will display one by one and then return...

Page 27: ...1480mm H 1450mm Front Rear Wheel Track 1363mm 54 Inches Wheelbase 2128mm 84 Inches Curb Weight without batteries 340 Kilograms Carrying Capacity 200 Kilograms Front Rear Tire Tyre Kumho Minimum Groun...

Page 28: ...mproper battery fluid level maintenance loose wiring or rusted or corroded hardware b Lack of proper maintenance as described in the cart s Owner s Manual c Damages caused by improper installation of...

Page 29: ...r speed of the cart can cause serious personal injury or death 4 SOLE REMEDY MEV s liability under this limited warranty or in any action whether based upon warranty contract negligence strict product...

Page 30: ...AMAGES IN NO EVENT SHALL MEV OR AN MEV DEALER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATING TO PROPERTY OTHER THAN THE CART LOSS OF USE OR TIME INCON...

Page 31: ...MEV Mini HUMMER HX OWNERS MANUAL 31 www minielectricvehicles com...

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