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08/2006

LOKOTRACK INSTRUCTION MANUAL 

1-1

PREFACE

CHAPTER

The purpose of this manual is to help the users 
familiarize themselves with the equipment and use 
it properly.

It includes important references to safe, proper and 
economic operation of the equipment. Following 
these instructions will help avoid possible danger, 
reduce repair costs and breakdowns and increase 
the reliability and operating life of the equipment.

This manual must be complemented by instructions 
necessary because of existing national mandatory 
rules relating to accident prevention and 
environmental protection.

A copy of this manual must always be kept at the 
equipment’s location and made available to the 
operators as required.

In addition to this manual and accident prevention 
regulations mandatory in the country of use and at 
the equipment’s place of operation, generally 
recognized rules for safe and professional operation 
must be observed.

This instruction manual must be read and used by 
each person who works with the equipment, 
typically:

operating the machine, including 
preparatory work, repairing the 
malfunctions, cleaning the equipment, 
handling materials and accessories

maintaining the equipment (service, 
inspection, repair)

transporting the equipment.

This instruction manual also contains information 
and instructions on alternative and optional 
equipment. Normally the machine only has some of 
them. Before maintaining and servicing, find out 
which alternative and optional equipment your 
machine has.

When servicing the main components, note that the 
instructions for their use and service are included in 
separate instruction manuals.

There may be optional equipment which has 
separate instruction manuals. Those manuals must 
be read and used by each person who works with 
this equipment.

Summary of Contents for LOKOTRACK LT110C

Page 1: ...LOKOTRACK LT110C INSTRUCTION MANUAL 140675 EN ...

Page 2: ......

Page 3: ... to separate manual Because of the continuous development of the product the manufacturer reserves a right to alter the technical specifications written in this manual without any advance information In case of conflicts between different language versions the English version of this manual is the original and prevails Copyright 2010 Metso Printed in Tampere Finland Manufacturer Metso Minerals Inc...

Page 4: ...0 2 LT110C INSTRUCTION MANUAL EN 02 2011 CHAPTER 0 LOKOTRACK LT110C This Page Left Intentionally Blank ...

Page 5: ... COMPONENTS AND OPTIONS 3 5 3 4 ADDITIONAL EQUIPMENT 3 6 3 5 HYDRAULICS AND ELECTRIFICATION 3 7 3 6 CONTROLS 3 8 Engine Caterpillar C13 3 9 Feeder Nordberg TK11 42 2V 3 11 Jaw crusher Nordberg C110 3 13 Main conveyor Nordberg H12 11R 3 15 Main conveyor Nordberg H12 14R 3 17 Side conveyor Nordberg H5 5 3 19 Side conveyor Nordberg H6 5 5 3 21 4 COMPONENT LOCATIONS 4 1 4 1 MAIN COMPONENTS 4 1 4 2 ENG...

Page 6: ...ass chute 5 13 5 4 7 Crusher speed selection 5 14 5 4 7 1 Target speed 5 14 5 4 7 2 Stabile fixed speed 5 14 5 4 8 Feed control 5 14 5 4 8 1 Feeder Automatic Control 5 15 5 4 8 2 Feed Material 5 15 5 4 9 Crusher setting 5 15 5 4 10 Clearing of the jammed main conveyor 5 15 5 4 11 Removal of the steel 5 15 5 4 12 Crushing site 5 16 5 4 13 Feeding measures 5 18 5 4 13 1 Loading Equipment 5 18 5 4 14...

Page 7: ...6 8 MAINTENANCE 8 1 8 1 GENERAL 8 1 8 1 1 Welding 8 2 8 2 HYDRAULIC SYSTEM 8 3 8 2 1 Changing the hydraulic oil 8 4 8 2 2 Replacing the hydraulic oil filters 8 5 8 2 2 1 Device pump circuit pressure filter change 8 5 8 2 2 2 Device pump circuit return oil filter change 8 6 8 2 2 3 Crusher Drive Pump Filter Change 8 7 8 3 DIESEL ENGINE 8 8 8 3 1 Engine oil 8 8 8 3 1 1 Checking the oil level 8 8 8 3...

Page 8: ...d cable shoes 8 15 8 6 OTHER ELECTRICAL DEVICES 8 16 8 6 1 Charging circuit 8 16 8 6 2 Starting circuit 8 16 8 7 CONVEYORS 8 17 8 8 TRACKS 8 18 8 8 1 Track gears of the tracks 8 18 8 8 2 Track shoe tightening screws 8 18 9 TROUBLESHOOTING 9 1 9 1 TROUBLESHOOTING CHART 9 1 ADDITIONAL INFORMATION SYMBOL IDENTIFICATION RECYCLING NOISE LEVELS ...

Page 9: ...country of use and at the equipment s place of operation generally recognized rules for safe and professional operation must be observed This instruction manual must be read and used by each person who works with the equipment typically operating the machine including preparatory work repairing the malfunctions cleaning the equipment handling materials and accessories maintaining the equipment ser...

Page 10: ...1 2 LOKOTRACK INSTRUCTION MANUAL 08 2006 CHAPTER 1 PREFACE This page left intentionally blank ...

Page 11: ...machine must equip it with an approved dry powder fire extinguisher with a minimum weight of 6 kg or with another corresponding extinguisher The extinguisher must be placed in a location where it is easily accessible even when the covers and lids are locked The recommended location is in the vicinity of the main control panel and the refueling pump at a height that can easily be reached from the g...

Page 12: ...uipment must always be kept readable and clean Damaged or loose signs must be replaced at once Figure 2 1 The locations of the warning signs NOTE Refer to separate instruction manual for warning sign locations in screen module 10 1 18 15 14 6 10 5 12 8 8 1 16 7 17 8 15 19 18 14 15 19 9 3 11 1 4 2 3 4 2 3 16 5 13 ...

Page 13: ...02 2011 EN LT110C INSTRUCTION MANUAL 2 3 CHAPTER 2 SAFETY Figure 2 2 Warning signs 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 ...

Page 14: ...2 4 LT110C INSTRUCTION MANUAL EN 02 2011 CHAPTER 2 SAFETY Figure 2 3 The locations of the instruction signs 27 23 24 25 34 41 30 30 32 31 22 21 33 26 28 42 36 38 35 37 20 29 31 27 31 27 43 ...

Page 15: ...02 2011 EN LT110C INSTRUCTION MANUAL 2 5 CHAPTER 2 SAFETY Figure 2 4 Instruction signs 20 21 22 23 24 25 26 30 27 31 32 28 29 35 36 37 38 33 34 41 42 43 ...

Page 16: ...s be kept readable and clean Damaged or loose signs must be replaced at once Figure 2 5 The locations of the warning signs ANSI NOTE Refer to separate instruction manual for warning sign locations in screen module and in return conveyor 10 1 18 15 14 6 10 12 8 8 1 16 7 17 8 15 19 18 14 15 19 9 3 11 1 4 2 3 4 2 3 16 5 13 36 38 35 37 17 ...

Page 17: ...02 2011 EN LT110C INSTRUCTION MANUAL 2 7 CHAPTER 2 SAFETY Figure 2 6 Warning signs ANSI 10 4 1 11 16 7 9 19 14 15 3 2 8 18 35 36 37 38 5 6 13 12 17 ...

Page 18: ...ER 2 SAFETY Figure 2 7 The locations of the instruction signs ANSI NOTE Refer to separate instruction manual for instruction sign locations in screen module and in return conveyor 27 23 24 25 34 41 30 30 32 31 22 21 33 28 42 20 29 27 31 27 31 27 26 ...

Page 19: ...02 2011 EN LT110C INSTRUCTION MANUAL 2 9 CHAPTER 2 SAFETY Figure 2 8 Instruction signs ANSI 20 21 22 23 24 25 30 27 28 33 29 31 26 41 34 42 32 ...

Page 20: ...r in question Figure 2 9 Emergency stop buttons The emergency stop buttons 1 2 3 and 4 as well as the remote stops 5 and 6 stop the engine The safety switches 7 and 8 stop immediately the device in question and the process will be stopped according to the sequence See figures 2 9 and 2 10 CAUTION The operation of the emergency stop buttons must be checked weekly Reference Description location Refe...

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