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Metso E2 Series, Installation Maintenance And Operating Instructions

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Metso E2 Series Installation Maintenance And Operating Instructions Download Page 13

1 E2 70 en

13

See Tables 1 to 3 for flange bolting dimensions

Valve 

type

Dimensions, mm

Weight

kg

Actuator

type

Dimensions, mm

NPT

Weight

kg

DN

ø D

A

ø B

F

G

H

I

J

V

X

E2 025

25

20

102

64

5

B1C 6/15

B1J 8/15

B1JA 8/15

400
560
560

260
420
420

290
314
314

220
215
215

213
214
214

36
43
43

90

135
135

1/4* 

3/8**

3/8***

9

22
22

E2 040

40

32

114

82

7

B1C 6/20

B1J 8/20

B1JA 8/20

400
560
560

260
420
420

295
319
319

220
215
215

209
210
210

36
43
43

90

135
135

1/4* 

3/8**

3/8***

11
24
24

E2 050

50

40

124

100

10

B1C 9/25

B1J 10/25

B1JA 8/25

455
650
560

315
490
420

320
359
333

215
220
215

215
221
215

43
51
43

110
175
135

1/4*

3/8**

3/8***

20
40
27

E2 080

80

65

165

132

19

B1C 13/35

B1J 12/35

B1JA 12/35

635
800
800

445
620
620

432
452
452

230
235
235

279
279
279 

65
65
65

175
215
215

3/8*

1/2**

1/2***

50
76
76

E2 100

100

80

194

157

30

B1C 13/40 

B1J 16/40

B1JA 16/40

635
990
990

445
760
760

461
521
521

230
250
250

295
310
310

65
78
78

175
265
265

3/8*

1/2**

1/2***

61

130
130

Valve 

type

Dimensions, inch

Weight

lb

Actuator

type

Dimensions, inch

NPT

Weight

lb

Size

ø D

A

ø B

F

G

H

I

J

V

X

E2 0

1

0.79

4.02

2.52

11

B1C 6/15

B1J 8/15

B1JA 8/15

15.75
22.05
22.05

10.24
16.54
16.54

11.42
12.36
12.36

8.66
8.46
8.46

8.39
8.43
8.43

1.42
1.69
1.69

3.54
5.31
5.31

1/4*

3/8**

3/8***

20
48
48

E2 1H

1 1/2

1.26

4.49

3.23

15

B1C 6/20

B1J 8/20

B1JA 8/20

15.75
22.05
22.05

10.24
16.54
16.54

11.61
12.56
12.56

8.66
8.46
8.46

8.23
8.27
8.27

1.42
1.69
1.69

3.54
5.31
5.31

1/4*

3/8**

3/8***

24
53
53

E2 02

2

1.57

4.88

3.94

22

B1C 9/25

B1J 10/25

B1JA 8/25

17.91
25.59
22.05

12.40
19.29
16.54

12.60
14.13
13.11

8.46
8.66
8.46

8.46
8.70
8.46

1.69
2.01
1.69

4.33
6.89
5.31

1/4*

3/8**

3/8***

44
88
59

E2 03

3

2.56

6.50

5.20

42

B1C 13/35

B1J 12/35

B1JA 12/35

25.00
31.50
31.50

17.52
24.41
24.41

17.01
17.80
17.80

9.06
9.25
9.25

10.98
10.98
10.98

2.56
2.56
2.56

6.89
8.46
8.46

3/8*

1/2**

1/2***

110
167
167

E2 04

4

3.15

7.64

6.18

66

B1C 13/40

B1J 16/40

B1JA 16/40

25.00
38.98
38.98

17.52
29.92
29.92

18.15
20.51
20.51

9.06
9.84
9.84

11.61
12.20
12.20

2.56
3.07
3.07

6.89

10.43
10.43

3/8*

1/2**

1/2***

134
286
286

SIGNAL PG 11

SUPPLY 1/4 NPT

NPT *) **)

NPT *) **)

NPT *)

NPT ***)

NPT *)

NPT ***)

DN

ØD

X

G

F

I

J

H

ØB

V

A

DN

ØD

A

V

ØB

X

G

F

I

J

H

MOUNTING POSITION A (STANDARD)

SUPPLY 1/4 NPT

SIGNAL PG 11

MOUNTING POSITION B 

Summary of Contents for E2 Series

Page 1: ...Ceramic Ball Valves Series E2 and E6 Installation Maintenance and Operating Instructions 1 E2 70 en 9 2011 ...

Page 2: ...on 3 1 2 Valve markings 3 1 3 Technical data 3 1 4 CE marking 3 1 5 Recycling and disposal 3 1 6 Safety precautions 4 2 TRANSPORTATION RECEPTION AND STORAGE 4 3 INSTALLATION AND USE 4 3 1 Valve insulation 6 4 MAINTENANCE 6 4 1 General 6 4 2 Changing the gland packing A construction 6 4 3 Changing the gland packing H construction 8 4 4 Changing the gasket of the gland packing 8 4 5 Changing the bea...

Page 3: ...in manufacturer s list 10 pressure class The type designation is defined in the type code see Section 10 1 3 Technical data Face to face length IEC 534 3 2 ISA S75 04 Body pressure rating ASME Class 300 Max diff pressure temperature in control applications ASME Class 150 in shut off applications ASME Class 300 see Figure 2 For NPS 8 DN 200 the maximum differential pressure is limited to 20 bar Max...

Page 4: ...the valve For further information please contact Metso s Automation business CAUTION Do not exceed the valve performance limitations Exceeding the limitations marked on the valve body may cause damage and lead to uncontrolled pressure release Damage or personal injury may result CAUTION Do not dismantle the valve or remove it from the pipeline if the valve is pressurized Damage or personal injury ...

Page 5: ...ions in mm EN PN 10 16 25 40 TYPE Face to face A EN PN 10 EN PN 16 EN PN 25 EN PN 40 Number of flange bolts Number of neck bolts Bolt size R Depth of neck bolt drilling S Length of neck bolts Lmin Number of flange bolts Number of neck bolts Bolt size R Depth of neck bolt drilling S Length of neck bolts Lmin Number of flange bolts Number of neck bolts Bolt size R Depth of neck bolt drilling S Lengt...

Page 6: ...0 K 30 K TYPE Face to face A JIS 10 K JIS 16 K 20 K JIS 30 K Number of flange bolts Number of neck bolts Bolt size R Depth of neck bolt drilling S Length of neck bolts Lmin Number of flange bolts Number of neck bolts Bolt size R Depth of neck bolt drilling S Length of neck bolts Lmin Number of flange bolts Number of neck bolts Bolt size R Depth of neck bolt drilling S Length of neck bolts Lmin E2_...

Page 7: ... joint on the ball has been shaped in such a way that the shaft only fits seat when it is in the correct position Check the direction of the bore by observing the indicator line at the top of the shaft and take the position of the keyway into account when you install the actuator 8 Lubricate the thread of the strain ring with for exam ple Molykote Then fasten the strain ring 9 When correctly faste...

Page 8: ... ring 9 with a special tool Table 4 See also Sections 4 2 1 4 3 and 4 4 6 Pull the shaft 4 with gland bushing 10 out of the body 7 Remove the insert 6 and detach the ceramic parts bushing 3 ball 2 and bushing 3 from the body 8 Remove the gasket 25 between the insert and body 8 DN 200 only 4 6 2 Assembly 1 Apply Molykote 312R lubricant to the threads of the insert 6 2 Turn the insert into metal to ...

Page 9: ...refully insert the actuator over the valve shaft and make sure the shaft does not press the ceramic ball use e g self locking pliers don t damage the shaft Make sure that the actuator is straight in relation to the valve Insert and tighten the fixing screws Check to see that the limiter screws of the open and closed position are properly adjusted More information concerning the actuator is availab...

Page 10: ...ing spare parts always include the follow ing information type code sales order number serial number stamped on a valve body number of the parts list part number name of the part and quantity required This information can be found from the identification plate or documents Table 9 Malfunctions Symptom Possible fault Recommended action Valve can not be opened closed Impurities on the ball surface C...

Page 11: ...ruction H construction Item Qty Description Spare part category 1 1 Body 2 1 Ball 3 3 2 Bushing 2 4 1 Shaft 3 5 1 Bracket 6 1 Insert 7 1 Axial bearing 3 8 1 Bearing 1 9 1 Strain ring 10 1 Gland bushing 11 1 V ring set 1 12 1 Spring A construction only 13 4 Hexagon screw 14 2 Sheet ring 1 15 1 Sheet ring A construction only 3 16 2 Gasket 1 17 1 O ring A construction only 1 19 1 Lock ring 20 1 Key 2...

Page 12: ... face Weight lb Ø B Ø B E2 E6 1 4 02 2 50 5 12 7 13 0 79 0 31 0 59 0 67 0 98 3 16 F07 11 15 1 1 2 4 49 3 23 6 30 7 32 1 26 0 31 0 79 0 87 1 38 3 16 F07 15 24 2 4 88 3 94 6 50 7 95 1 57 0 31 0 98 1 09 1 81 1 4 F07 F10 22 31 3 6 50 5 20 8 27 10 08 2 56 0 39 1 38 1 54 2 28 3 8 F12 42 60 4 7 64 6 18 10 00 11 10 3 15 0 39 1 57 1 75 2 68 3 8 F12 F14 66 99 6 9 02 12 80 14 29 3 94 0 47 2 17 2 38 3 54 1 2 ...

Page 13: ...ons inch NPT Weight lb Size ø D A ø B F G H I J V X E2 0 1 0 79 4 02 2 52 11 B1C 6 15 B1J 8 15 B1JA 8 15 15 75 22 05 22 05 10 24 16 54 16 54 11 42 12 36 12 36 8 66 8 46 8 46 8 39 8 43 8 43 1 42 1 69 1 69 3 54 5 31 5 31 1 4 3 8 3 8 20 48 48 E2 1H 1 1 2 1 26 4 49 3 23 15 B1C 6 20 B1J 8 20 B1JA 8 20 15 75 22 05 22 05 10 24 16 54 16 54 11 61 12 56 12 56 8 66 8 46 8 46 8 23 8 27 8 27 1 42 1 69 1 69 3 5...

Page 14: ...G H I J V X E6 01 1 0 79 4 02 5 12 15 B1C 6 15 B1J 8 15 B1JA 8 15 15 75 22 05 22 05 10 24 16 54 16 54 12 72 13 66 13 66 8 66 8 46 8 46 8 39 8 43 8 43 1 42 1 69 1 69 3 54 5 31 5 31 1 4 3 8 3 8 24 53 53 E6 1H 1 1 2 1 26 4 49 6 30 24 B1C 6 20 B1J 8 20 B1JA 8 20 15 75 22 05 22 05 10 24 16 54 16 54 13 15 14 09 14 09 8 66 8 46 8 46 8 23 8 27 8 27 1 42 1 69 1 69 3 54 5 31 5 31 1 4 3 8 3 8 33 62 62 E6 02 ...

Page 15: ... PRESSURE RATING C ASME Class 150 D ASME Class 300 J PN 10 K PN 16 L PN 25 M PN 40 R JIS 10K S JIS 16K T JIS 20K X ISO PN 20 Z ISO PN 50 4 CONSTRUCTION A Standard V ring gland packing H High temperature over 200 C 392 F graphite gland packing max 450 C 5 SIZE 5 ASME EN and JIS 01 1 25 mm 25 1H 1 1 2 40 mm 040 02 2 50 mm 050 03 3 80 mm 080 04 4 100 mm 100 06 6 150 mm 150 08 8 200 mm 200 6 METAL PAR...

Page 16: ... Centre Singapore 339411 Singapore Tel 65 6511 1011 Fax 65 6250 0830 China 19 F the Exchange Beijing No 118 Jianguo Lu Yi Chaoyang Dist 100022 Beijing China Tel 86 10 6566 6600 Fax 86 10 6566 2575 Middle East Roundabout 8 Unit AB 07 P O Box 17175 Jebel Ali Freezone Dubai United Arab Emirates Tel 971 4 883 6974 Fax 971 4 883 6836 www metso com valves South America Av Independéncia 2500 Iporanga 180...

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