Metroplast PRO 2000 Installation Manual Download Page 6

 

7. INSTALLATION OF SECURITY EQUIPMENT 

Make sure that the brake is in the correct position during installation process. Loads that the brake will 
stop downstream and upstream are different. The tip of the arrow on the brake should be upstream. 
The brake has been adjusted in way that it can stop a load of (P + Q) downstream and that of Q/2 
upstream. In the event that the direction of the brake is reversely placed, the security equipment cannot 
stop the cab in case of a free fall. 

 

 

 

 

The direction of the security equipment must definitely be installed in the correct 
direction. 

 

Please see that the pulley inside the block equally contacts to the rail in both sides by moving the 
brake handle up and down. The brake handle remains in the middle of the block in the neutral position 
of the brake, and inside the block the pulley is in a parallel position to the rail. In the movement of the 
brake up and down, the pulley contacts by moving on the rail. Braking process stats following the said 
contact. The tasks of the pulleys are to tighten the rail together with brake block fixed jaws and to 
perform the braking process through pressure formation of the surfaces of the wheels onto the rail 
surface. 

It is necessary that the connection of the brake onto the suspension be completely made with the sizes 
formerly specified and with M12 steel bolts. Brake blocks in both sides should equally be distant from 
the rail and see the rail paddle in equal depths. This adjustment is compulsory in order that both sides 
of the brake equally and synchronously activate. This case should be ensured by making suspension 
skate adjustments. Otherwise, cases such as activation of one side of the brake blocks in advance or 
one side’s holding the paddle occurs. This is an undesired condition in operation of the brakes. Brake 
calculations have been made by assuming that both sides synchronously and equally hold.  

Thus, distance adjustments should precisely be carried out and definitely 
checked again prior to proceeding main operation. 

 

 

In the event that any impropriety is detected in the tests performed before the elevator is taken into 
operation, mounting distance errors than can lead to the said impropriety should be corrected. It should 
be PAID ATTENTION that the guiding rails to be used are elevator springs complying with ISO 7465 
standards. Friction values of materials used in the security equipment have been determined in 
accordance with the properties of cold drawn and treated rails specified in the standard. In addition, 
excessive lubricating and dirtiness that can occur on the rails cause these values to change. Thus, 
excessive lubricating, dust, dirtiness etc should be prevented from forming on the rails.  

No excessive lubricating should be done on the rails. In regular maintenances every month, whether 
foreign matters exist inside of the brake block or not should be checked and corrosion formation 
should be prevented. Reel seats should be checked in monthly maintenances and inside of the reel 
seats should be cleaned during the 6 months or yearly maintenances.  
 

Recovery of the cabin from the brake following the braking action should be performed by a qualified 
personnel by moving it in contrary to the direction of the braking.  

Summary of Contents for PRO 2000

Page 1: ...1 ...

Page 2: ...onents 5 6 Brake Rail Position 5 7 Installation of Security Equipment 6 8 Regulator Connection 7 9 Centralization Mechanism 7 10 Important Warnings 8 11 Label Sample 9 12 Maintenance Details 9 13 Significant Conditions to Be Paid Attention 9 14 Transportation and Storage Transportation and Storage 10 15 Braking Registry Form 11 16 Certificates 12 13 ...

Page 3: ...evator that is declared Operating speed of the cab V m s It is the normal operating speed of the elevator that is declared Rail dimensions mm Rail form and lubricating type Treated Greasy Dry Cold Drawn Greasy Dry 2 ADVANTAGES OF USAGE OF PRO 2000 In the event that the declared speed is exceeded braking upstream and downstream activates with the movement taken from speed regulator It provides easy...

Page 4: ...mmenced in buildings which are newly constructed and where the elevator is firstly started any contacts of debris and mortar residuals remaining from construction works with brake block and tightening mechanism should be prevented Construction residuals on the rail should be cleaned and then it essential that the rail protective oil be completely cleaned The protective oil forms a thick and viscou...

Page 5: ...onent be filled material The material to be used should completely forward the movement between two brake blocks and not cause any lose or delay in movement 6 BRAKE RAIL POSITION It should be enabled that the operating distance between fixed jaw on the brake and the rail is 1 5 mm in order that the brake block can be a regular working ambient with guiding rail Steel stripes thicknesses of which ar...

Page 6: ...ake equally and synchronously activate This case should be ensured by making suspension skate adjustments Otherwise cases such as activation of one side of the brake blocks in advance or one side s holding the paddle occurs This is an undesired condition in operation of the brakes Brake calculations have been made by assuming that both sides synchronously and equally hold Thus distance adjustments...

Page 7: ...rection of excessive speeding The point to be paid attention most here is the pulling strength of the regulator rope Triggering force applied by the regulator to the brake handle with the help of rope should be in greatness to activate the brake For this forces of centralizing springs to be used in brake mechanism should be taken into consideration Soft springs cannot hold the brake block in the c...

Page 8: ...ducts made without the knowledge of manufacturing company and from usages out of its objectives are under the responsibility of assembly firm It is necessary that the distance between the rail and brake block be 5 mm The rail should not contact with brake body After each usage the security guard should be placed after it is made sure that there exists no deformation in the brake body reels and any...

Page 9: ...aced Contact of the security equipment is a safety contact An isolation in the level of IP4X should continuously be ensured It should be checked whether or not such contacts that are contacts without locks are enabled and there exists any opening in their isolation Whether this contact fulfils its function or not should be checked in every monthly maintenance starting from the moment when it is fi...

Page 10: ...e take the necessary safety precautions during the installation processes in high places Wear barrette and safety belt and make sure that the installation place is safe 14 TRANSPORTATION AND STORAGE The product is delivered in cardboard boxes The product should be stored in places where humidity and dust does not exist ...

Page 11: ...11 15 BRAKING REGISTRY FORM The security guard should be readjusted after 4 trials and its parts should be replaced Order No Date Braking Speed P Q Remarks 1 2 3 4 ...

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