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Metrologic Stratos MS2420 Installation And User Manual Download Page 3

 

 ii

T

ABLE OF 

C

ONTENTS

 

 

I

NTRODUCTION

 

Manual Scope .......................................................................................................................................................................... 1

 

Product Overview..................................................................................................................................................................... 1

 

Base Kit Components............................................................................................................................................................... 2

 

Optional Accessories................................................................................................................................................................ 2

 

Optional Remote Scale Display............................................................................................................................................ 3

 

Dimensions........................................................................................................................................................................ 3

 

Control Panel..................................................................................................................................................................... 3

 

Replacement Parts................................................................................................................................................................... 4

 

General Precautions................................................................................................................................................................. 5

 

MS2420 Series Design Specifications...................................................................................................................................... 6

 

B

ASE 

M

ODEL 

C

HARACTERISTICS

 

MS2420 Scanner/Diva Scale ................................................................................................................................................... 7

 

Components ......................................................................................................................................................................... 7

 

Dimensions........................................................................................................................................................................... 9

 

Connector Panel................................................................................................................................................................... 9

 

Caution and Serial Number Labels..................................................................................................................................... 10

 

I

NSTALLATION

 

Quick Installation Outline........................................................................................................................................................ 11

 

Site Requirements.................................................................................................................................................................. 11

 

Vertical Clearance .............................................................................................................................................................. 11

 

Ventilation and Spacing...................................................................................................................................................... 11

 

Service Access................................................................................................................................................................... 11

 

Power Installation ............................................................................................................................................................... 12

 

Checkout Counter Layout Consideration............................................................................................................................ 12

 

Unpacking the Unit ................................................................................................................................................................. 13

 

MS2420 Package Warning................................................................................................................................................. 14

 

Installing the Unit in the Counter ............................................................................................................................................ 14

 

Lifting the Unit by the Finger Recesses.............................................................................................................................. 14

 

MS2420 Mounting Diagram................................................................................................................................................ 15

 

Cable Installation (Interface Specific) ..................................................................................................................................... 16

 

RS232 ................................................................................................................................................................................ 16

 

Full Speed USB.................................................................................................................................................................. 18

 

IBM OEM......................................................................................................................................................................... 19

 

Serial Emulation Mode .................................................................................................................................................... 19

 

Keyboard Emulation Mode .............................................................................................................................................. 19

 

IBM 46xx ............................................................................................................................................................................ 21

 

Cable Installation (Secondary Metrologic Scanner)................................................................................................................ 23

 

EAS Deactivation ................................................................................................................................................................... 25 

Summary of Contents for Stratos MS2420

Page 1: ...METROLOGIC INSTRUMENTS INC MS2420 Bar Code Scanner Diva Scale Installation and User s Guide...

Page 2: ...rior written consent except by reviewer who may quote brief passages in a review or provided for in the Copyright Act of 1976 Trademarks Metrologic is a registered trademark of Metrologic Instruments...

Page 3: ...er Labels 10 INSTALLATION Quick Installation Outline 11 Site Requirements 11 Vertical Clearance 11 Ventilation and Spacing 11 Service Access 11 Power Installation 12 Checkout Counter Layout Considerat...

Page 4: ...OPERATION Scale Zeroing 38 Calibration 39 Tools Required 39 Scale Calibration Methods 39 Priming the Scale for Calibration lbs kg 40 Scale Calibration Procedure lbs kg with Remote Display 41 Bar Code...

Page 5: ...E OF CONTENTS SCANNER AND CABLE TERMINATIONS Scanner Pinout Connections 65 Cable Connector Configurations 67 REGULATORY COMPLIANCE Safety 69 EMC 70 Weights Measures 71 LIMITED WARRANTY 72 PATENTS 73 I...

Page 6: ...v...

Page 7: ...standard features including StratosSCAN 5 sided 360 scanning that minimizes product orientation StratosSPHERE Decoding software that reads poor quality and damaged bar codes StratosSYNC Horizontal and...

Page 8: ...tomer Service Department at 1 800 ID METRO or 1 800 436 3876 OPTIONAL ACCESSORIES OPTIONAL ACCESSORIES Part Description 57 57210x N 3 RS232 Interface Cable Straight 3 7 m 12 Cord with Short Strain Rel...

Page 9: ...ional Remote Scale Display 46 00375 Remote Single Line Scale Display lb See Figure 1 46 00376 Remote Single Line Scale Display kg See Figure 1 46 00377 Remote Four Line Scale Display kg See Figure 2 O...

Page 10: ...st be returned to the manufacturer for reconfiguration 46 00296 Diamonex Platter Full Size with Product Weight Roll Bar Platter Lift Handle 46 00297 Sapphire Platter Full Size with Product Weight Roll...

Page 11: ...acement platter or the vertical window frame PLATTER REMOVAL No hardware or tools are required to remove the platter see Figure 5 Refer to the Maintenance section of this manual for additional informa...

Page 12: ...er ON Ready to Scan Good Read Decoding Scale at Zero Mechanical MS2220 L x W x H 399 mm 15 7 L 292 mm 11 5 W 130 mm 5 12 Tower Height Depth Below Counter 100 mm 3 9 Weight with Platter MS2220 9 28 kg...

Page 13: ...7 BASE MODEL CHARACTERISTICS MS2420 Scanner Mettler Toledo DIVA Scale Components Figure 7 MS2420 Components...

Page 14: ...10 Sealed Calibration Switch Button Cover Located Under Platter On a fully installed unit the calibration switch cover should be sealed with a lead wire or paper seal This seal indicates the appropri...

Page 15: ...SE MODEL CHARACTERISTICS MS2420 Scanner Mettler Toledo DIVA Scale Dimensions Figure 8 MS2420 Dimensions Specifications are subject to change without notice Connector Panel Figure 9 MS2420 Connector Pa...

Page 16: ...maintain compliance with applicable standards all circuits connected to the scanner must meet the requirements for SELV Safety Extra Low Voltage according to EN IEC 60950 1 To maintain compliance with...

Page 17: ...ic recommends that the temperature surrounding the unit does not exceed 40 C 104 F There should be adequate convection and minimal heat producing equipment in close proximity of the unit A cooling fan...

Page 18: ...When placing a scanner in a checkout counter the following factors should be considered Items should flow at a distance to the operator that maximizes comfort The operator should not need to stretch o...

Page 19: ...ocation until the unit is properly installed into the checkout counter 4 Remove both cardboard inserts from the box 5 Lift the MS2420 scanner out of the box by carefully grasping both sides near the c...

Page 20: ...g to mount the MS2420 determine the scanner s orientation in reference to the operator and the direction of package flow the mounting method that provides the most stability for the scanner and if any...

Page 21: ...15 INSTALLATION INSTALLING THE UNIT IN THE COUNTER MS2420 Mounting Diagram Figure 17 MS2420 Mounting Diagram Specifications are subject to change without notice...

Page 22: ...5 are for dual cable interfaces where the scale and the scanner connect to the host with their own separate communication cables Skip to step 6 for a single cable interface where the scale and scanne...

Page 23: ...MetroSelect Configuration Guide MLPN 00 02407x under Section G RS232 for enabling RS232 Mode scan the recall defaults bar code first Refer to the MS2x20 Stratos Series Scanner Diva Scale Configuratio...

Page 24: ...ear at the host A software driver and correct configuration setting are also required for proper communication to occur Steps 4 and 5 are for dual cable interfaces where the scale and the scanner conn...

Page 25: ...ner Configuration Bar Codes Dual Cable Scanner Configuration Bar Codes IBM OEM Full Speed USB Communication Defaults and IBM OEM Full Speed USB Protocols FOR USB SERIAL EMULATION MODE OR KEYBOARD EMUL...

Page 26: ...FULL SPEED USB xx Specifies international connection See the Base Kit Components and Optional Accessories section of this guide for a complete listing See power source caution statement on page 10 of...

Page 27: ...re driver and correct configuration settings are also required for proper communication to occur Steps 4 and 5 are for dual cable interfaces where the scale and the scanner connect to the host with th...

Page 28: ...or POS Compatibility IBM 3 rd Generation 46xx For Dual Cable Applications The IBM 3rd Generation 46xx and IBM OEM Full Speed USB bar code is located in the MS2x20 Stratos Series Scanner Diva Scale Con...

Page 29: ...ry scanner see figure on page 24 3 Connect the angled end of the RS232 AUX cable MLPN 57 57099x 3 into the 10 pin socket labeled Aux RS232 In on the bottom of the MS2420 Important The MS2420 series au...

Page 30: ...TALLATION CABLE INSTALLATION SECONDARY METROLOGIC SCANNER See Aux power notes on page 23 See power source caution statement on page 10 of this manual Figure 21 Secondary Scanner Cable Installation Sch...

Page 31: ...and 6 set to ON All MS2420 models have a connector labeled EAS In on the bottom of the unit Metrologic has an optional EAS cable MLPN 52 52511x available for purchase for connection between the Checkp...

Page 32: ...26 SCANNER OPERATION SCAN ZONE Figure 24 Checker Side 13 mil Figure 25 Horizontal Left Right 13 mil Specifications are subject to change without notice...

Page 33: ...27 SCANNER OPERATION SCAN ZONE Figure 26 Horizontal Direct 13 mil Figure 27 Vertical Direct 13 mil Specifications are subject to change without notice...

Page 34: ...the photocell in the activation area shown below in grey will cause the scanner to exit the power save mode The motor will restart automatically and the laser will turn back on preparing the scanner f...

Page 35: ...1 2 2 0 Low Photocell Sensitivity 2 2 1 2 3 0 Minimum Photocell Sensitivity MS2400 Series Bar Code Scanner Default Setting This feature enables the MS24xx to be at Max sensitivity or far sensing for t...

Page 36: ...il the unit exits configuration mode Upon exiting configuration mode the scanner will beep three times and the blue LED will stop flashing When configured three beeps can also indicate a communication...

Page 37: ...One Razzberry Tone This indicates that the scanner has experienced a laser subsystem failure The scanner will try up to 3 times to correct the failure condition If the laser subsystem continues to fa...

Page 38: ...accompanied by 3 beeps This error will remain during operation as a reminder that this power cycle is scanning against a default generated configuration 06 COMMUNICATION ERROR The RS232 data line is b...

Page 39: ...aser error persists and the left horizontal laser 3 is also in error the horizontal scanning subsystem will be shut down and this error code will remain on the Diagnostic Indicators 23 LASER 3 LEFT HO...

Page 40: ...the result of a loss of the required set point in memory Have the unit checked at an authorized service center 31 MOTOR 1 vertical ERROR The motor in the vertical scanning subsystem denotes a failure...

Page 41: ...Any movement detected by the IR will wake the scanner from the power save mode see Figure 28 on page 28 This mode s wake time is slightly longer due to the motor s need to restart 4 Dual Action Power...

Page 42: ...tone is also selectable 9 9 9 9 7 4 Next Volume The Multi Function Button Figure 31 The Multi Function Button Changing the Beeper Volume A short 3 second depression and the beeper volume will change T...

Page 43: ...ry tests 2 Hardware setup tests 3 Motor tests 4 Laser tests 5 Configuration tests 6 Interface tests 7 Scale tests These tests are also performed on a periodic basis with the operator alerted to any fa...

Page 44: ...e re zeroed by pressing the scale zeroing button on either the unit or on the remote display stand When the scale is at zero the amber LED will be illuminated Figure 35 The scale zero button on scanne...

Page 45: ...firm compliance with the relevant Weights and Measures statutes and regulations applicable in your area by checking with the appropriate government agency before placing a newly calibrated unit into s...

Page 46: ...g is interfering with its freedom to move Assure that no debris is present from daily use of the scanner Diva scale if it has been in service 2 Apply power to the scanner Diva scale See power source c...

Page 47: ...ner Diva scale there will be either an adhesive label seal or wire sealed cover over the scale calibration button New installation units will only have a factory applied adhesive seal covering the sca...

Page 48: ...emote Scale Display Group 1 Step 8 example shown 6 Verify the weight unit setting Verify the Group 1 Step 8 setting using the table shown below Press the Zero key if correct If the lb Pounds or kg Kil...

Page 49: ...r 30lb whichever matches the scales selected Weight Unit on the center of the scale platter Wait at least 3 seconds for the scale to stabilize 13 Press the Zero key to accept and begin taking the Full...

Page 50: ...service or removing any official seals 2 If this is a currently installed scanner Diva scale there will be either an adhesive label seal or wire sealed cover over the scale calibration button New ins...

Page 51: ...pounds or kilograms the scanner Diva scale will be operating in The scanner will beep once as it enters the bar code calibration mode and the calibration utility will start Unit Calibration Pounds Fo...

Page 52: ...Pound weight units see instructions on page 45 Figure 49 Entering Bar Code Calibration Mode Kilograms If a razz tone sounds an error has occurred Refer to Diagnostic Indicator Display Error Codes star...

Page 53: ...e will be a short delay followed by 3 short beeps indicating that the FULL Load value has been stored Figure 51 9 Remove the entire load from the scale platter The blue LED will blink 5 times periodic...

Page 54: ...lbs Shift Test 1 Ensure there is no load on the scale platter and verify the remote display reads 0 00 lbs 2 Place a 15 00 lb weight on the scale platter in the center of zone A see diagram and verif...

Page 55: ...and verify the display reads 0 000 kg Shift Test 1 Ensure there is no load on the scale platter and verify the remote display reads 0 000 kg 2 Place a 7 500 kg weight on the scale platter in the cente...

Page 56: ...a by checking with the appropriate government agency before placing a newly calibrated unit into service or removing any official seals Type of seal to be used will depend on the guidelines specified...

Page 57: ...rough hole sealing screw 3 Tighten the screw and route the wire seal through the holes in the plate and screw Figure 58 Calibration Switch Button Wire Security Seal Assembly 4 Leaving the least amount...

Page 58: ...52 MAINTENANCE HORIZONTAL SCAN WINDOW REPLACEMENT Figure 60 Platter Horizontal Scan Window Replacement See replacement parts on page 4...

Page 59: ...re the horizontal and vertical output windows will need occasional cleaning For the glass window 1 Spray glass cleaner onto lint free non abrasive cleaning cloth 2 Gently wipe the scanner window IMPOR...

Page 60: ...ot function During power up the unit razzes once and the blue LED flashes A VLD failure Contact a Metrologic service representative During power up the unit razzes twice and blue LED flash Scanner mot...

Page 61: ...or the printer settings could be the problem Check the print mode or change the printer settings For example change to a higher print quality or DPI resolution The unit is trying to scan a particular...

Page 62: ...e transmitted output Add some intercharacter delay to the transmitted output by using the MetroSelect Configuration Guide MLPN 00 02407x Aux Port Operation With Any Interface The secondary scanner is...

Page 63: ...tion software and the scanner configuration match If the application does not support RS232 scanners a software wedge program that will take RS232 data and place it into a keyboard buffer may be neede...

Page 64: ...232 IBM 46XX USB UPC EAN 9 9 9 Code 128 9 9 9 Code 93 9 9 9 Codabar 9 9 9 Interleaved 2 of 5 ITF 9 9 9 MOD 10 Check on ITF 9 9 9 Code 11 9 9 9 Code 39 9 9 9 Full ASCII Code 39 9 9 9 MOD 43 CD on Code...

Page 65: ...rry Tone on Timeout 9 9 9 Three Beeps on Timeout 9 9 9 No Beeps on Timeout 9 9 9 Fast Beep 9 9 9 Beep Twice on Supplements 9 9 9 No Beeps on Timeout 9 9 9 5 Retries Before Timeout 9 9 9 Timeout In 2 s...

Page 66: ...it EAN 13 Check Digit 9 9 9 UPC A Enable 9 9 9 Convert UPC A to EAN 13 9 9 9 Transmit UPC A Check Digit 9 9 9 Transmit UPC A Number System 9 9 9 Transmit UPC A Manufacturers ID 9 9 9 Transmit UPC A It...

Page 67: ...ta Bits 9 7 Data Bits 9 Stop Bits 2 9 RTS CTS Enabled 9 Message RTS 9 Character RTS 9 ACK NAK 9 O N Handshaking 9 Host Bell Cancel 9 Xon Xoff 9 No Transmit Without DTR Present 9 French PC Terminal Emu...

Page 68: ...ID Sets Multiple Selections 9 9 Configurable Prefix for Code Types 9 9 Configurable Suffix for Code Types 9 9 Configurable Code Length Locks 7 avail 9 9 9 Code Selects 7 avail 9 9 9 Transmit High Prio...

Page 69: ...Bookland to ISBN 9 9 9 Bookland 979 Supplements 9 9 9 Convert 979 to ISBN 9 9 9 Convert 290 to ISBN 9 9 9 Reformat ISBN 9 9 9 Add EAN Article ID 9 9 9 Transmit ISBN EAN Check Digit 9 9 9 977 Suppleme...

Page 70: ...9 9 9 Aux Parity none 9 9 9 Aux Data Bits 8 9 9 9 Aux Stop Bits 1 9 9 9 Aux Character RTS 9 9 9 Aux Message RTS 9 9 9 Aux Ack Nak 9 9 9 Aux Xon Xoff 9 9 9 Aux D E Commands 9 9 9 Aux M O Commands 9 9...

Page 71: ...eceive 4 Reserved for RS232 Interface 4 RS232 RTS Output 5 Reserved for RS232 Interface 5 RS232 CTS Input 6 Reserved for RS232 Interface and EAS 6 RS232 DTR Input EAS GPIO IN 7 No Connect 7 No Connect...

Page 72: ...the M2420 do not exceed the following current restrictions 12V 0 7A max 5V 0 2A max Figure 62 MS2420 Scale Connection Layout Scale Display Data In Scale Data to Display from the Load Cell Interface S...

Page 73: ...TS Input 8 RTS Output 9 No Connect 9 Pin D Type Connector Full Speed USB Cable MLPN 57 57201x N 3 or MLPN 57 57227x N 3 Pin Function 1 PC 5V USB 2 D 3 D 4 Ground Locking Type A 57 57227x N 3 Non Locki...

Page 74: ...1 Signal Ground 2 RS232 from Aux Secondary Scanner 3 RS232 to Aux Secondary Scanner 4 RTS from Aux Secondary Scanner 5 CTS to Aux Secondary Scanner 6 8 No Connect 9 5VDC Transformer Direct 10 Shield...

Page 75: ...lient ne doit en aucun cas essayer d entretenir lui m me le scanner ou le laser Ne regardez jamais directement le rayon laser m me si vous croyez que le scanner est inactif N ouvrez jamais le scanner...

Page 76: ...ions to this equipment could void the user s authority to operate this device This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may...

Page 77: ...erence in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interferen...

Page 78: ...any damage due to use or misuse produced from integration of the Product into any mechanical electrical or computer system The warranty is void if the case of Product is opened by anyone other than M...

Page 79: ...r by implication estoppel or otherwise under any METROLOGIC or third party intellectual property rights whether or not such third party rights are licensed to METROLOGIC including any third party pate...

Page 80: ...13 32 34 42 Display 66 E EAS 8 25 65 electrical 72 error codes 32 33 34 F failure error codes 32 34 indicator 30 modes 30 31 finger recess 5 full service access mode 42 function 54 61 62 63 65 68 G gr...

Page 81: ...inouts 65 68 seal 2 41 44 50 secondary scanner 23 24 SELV 16 22 shipping foam 14 switch 8 25 cover 41 44 50 T test 37 39 51 tone 30 36 See button transformer see power troubleshooting 54 57 U unit of...

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Page 84: ...January 2009 Version 03 0 0 0 5 3 1 0 A...

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