Metretek MTEK6000 Series User Manual Download Page 30

                                                        MTEK6000 SERIES USER'S MANUAL

 

 

 

3-4 

                                                           January 2002 

 

 

Low Pressure Alarm 

 

If the gas pressure should fall below the 
Low Pressure Alarm Setpoint, a 

Low 

Pressure 

alarm will be initiated.  The alarm 

will remain active until the pressure rises 
above the Low Pressure Reset parameter 
value.  The setpoints are user configurable 
with default values of -100 and -80 
respectively (see Appendix A for parameter 
addressing for your device). 

 

Low Supply Volts Alarms 

 

If the supply voltage to the unit falls below 
the Low Supply Volts Alarm Setpoint value, 

Low Supply Volts

 alarm will be initiated.  

The alarm will remain active until the 
supply voltage is greater than the Low 
Supply Volts Alarm Reset parameter.  The 
setpoints are user configurable with default 
values of 2.9 and 3.1 volts respectively for 
battery powered units (see Appendix A for 
parameter addressing for your device). 

 
Low Temperature Alarm

 

If the gas flow temperature should fall 
below the Low Temperature Alarm Setpoint, 

Low Temperature

 alarm will be initiated.  

The alarm will remain active until the 
temperature rises above the Low 
Temperature Reset parameter value.  The 
setpoints are user configurable with default 
values of -100 and -80 respectively (see 
Appendix A for parameter addressing for 
your device). 
 

Lost Differential Pressure Alarm (EFM) 

 

Lost Differential Pressure

 alarm is 

generated when the differential pressure 
circuitry is over-ranged.  This can occur if 
the differential pressure transmitter is 
defective, or disconnected from the analog 
board causing differential pressure readings 
to be above or below the range of the 
transducer. 
 

 
 

Lost Pressure Alarm 

 

Lost Pressure

 alarm is generated when 

the pressure circuitry is over-ranged.  This 
can occur if the pressure transducer is 
defective, or disconnected from the analog 
board causing pressure readings to be above 
or below the range of the transducer. 
 

Lost Temperature Alarm 

 

Lost Temperature

 alarm is generated 

when the temperature circuitry is over-
ranged.  This can occur if the thermal 
(temperature) probe is defective, or 
disconnected from the analog board causing 
temperature readings to be above or below 
the range of the probe. 
 

LowVolt Shutdown 

On battery powered units, if the battery 
voltage decreases to approximately 2.8 
volts, an interrupt will be triggered and the 
unit will enter Low Voltage (Critical) 
Shutdown mode.  

Low batt

 will be 

displayed on the display.  This is an 
indication that the supply voltage is 
absolutely too low to operate the unit 
properly.  The battery must be changed at 
this point or adequate supply voltage 
applied.  For units that are externally 
powered, this point will occur when the 
input voltage drops to approximately 6.0 
volts.  In this mode, all operations cease, and 
the unit operates in a protective mode.  The 
on-board battery will continue to protect the 
unit's memory; therefore data prior to 
entering this mode will be maintained.  The 
supply voltage is monitored constantly and 
the unit will reset itself should the supply 
voltage become greater than 6.0 volts.  If the 
unit is left alone without applying adequate 
supply voltage, the battery will continue to 
drain and the outside display will eventually 
go blank.   
When sufficient supply voltage is applied 
and the unit powers-up, a 

LowVolt 

Shutdown

 alarm will be recorded. 

 

Summary of Contents for MTEK6000 Series

Page 1: ...MTEK6000 SERIES USER S MANUAL January 2002 MTEK6000 SERIES Electronic Flow Corrector Monitoring Devices Installation and Operating Instructions January 2002 Part 900315...

Page 2: ...5 Wall and Pipe Mounting 2 5 Transducers in the MTEK6000 2 7 Connecting the Pressure Tubing 2 7 Installing the Thermal Temperature Probe 2 9 Installing the Pulse Output Wiring 2 10 Communications 2 1...

Page 3: ...lling the Analog Output Loop 4 3 Calibrating the Analog Output 4 3 Section 5 Maintenance and Software Packages 5 1 Enclosure Maintenance 5 1 Changing the Battery 5 1 Calibration 5 1 PcGas Meter Reader...

Page 4: ...4 Display mode and function keys with auxillary pressure A 2 Table A 5 Standard alarms for MTEK6000 EFC w aux pressure A 2 Table A 6 Historical data stored in MTEK6000 EFC w aux pressure A 2 Table A 7...

Page 5: ...tomer Monitor AutoPoll Label Changer Site I D Changer Units Changer and Virtual Keypad are trademarks of Metretek Inc All other trademarks are the property of organizations not connected with Metretek...

Page 6: ...MTEK6000 SERIES USER S MANUAL January 2002...

Page 7: ...6000 calculates corrected volume using AGA 7 AGA 3 AGA 5 and NX 9 or AGA 8 reports Optional equipment includes an external keypad and display for configuration and calibration analog output modules tw...

Page 8: ...ip under normal operation and use Metretek Inc agrees to repair or replace any instrument which is defective due to faulty workmanship or material if returned to our factory with shipping charges prep...

Page 9: ...MTEK6000 SERIES USER S MANUAL January 2002 1 3 Figure 1 1 MTEK6000 exterior view...

Page 10: ...MTEK6000 SERIES USER S MANUAL 1 4 January 2002 Figure 1 2 MTEK6000 interior view...

Page 11: ...your requirements If they do not please contact your sales representative 4 Open the front door by loosening the upper and lower right hand corner screws or quick release latches of the enclosure and...

Page 12: ...additional source of backup power for the unit Optional Power Supplies Several optional supplies are available A Two Single D Lithium battery packs part 1011 0039B 001 provides an approximate life ex...

Page 13: ...ears properly and verify that they turn freely and do not bind When changing a MTEK6000 in the field from a 10 100 1 000 or 10 000 ft3 rev drive meter with a 5 ft3 rev drive the CF per Pulse In or Met...

Page 14: ...label side of the index base plate front should face the front of the meter This allows the MTEK6000 EFC to also face the front of the meter In certain applications the MTEK6000 EFC and index can be i...

Page 15: ...WHT MTA connector at the lower right hand corner of the corrector printed circuit assembly Metretek Inc can supply a remote index similar to the main index or a sandwich pulser for wall or pipe mount...

Page 16: ...MTEK6000 SERIES USER S MANUAL 2 6 January 2002 Figure 2 5 Wall Mounting Figure 2 3 Wall Mounting Figure 2 4 Pipe Mounting...

Page 17: ...NOT SMOKE while connecting gas or test pressure to the meter Note Federal Standard 192 02 requires a shut off valve between the pressure source and the instrument A needle valve is supplied with the...

Page 18: ...MTEK6000 SERIES USER S MANUAL 2 8 January 2002 Figure 2 7 Typical Installation for MTEK6000 EFC Figure 2 6 Typical Installation for MTEK6000 EFM...

Page 19: ...in the thermowell above the probe When the probe is fastened by tightening the securing nut the space in the well decreases as the probe enters As a result hydraulic pressure may rise high enough to c...

Page 20: ...and terminals 10 to 8 for Pulse output 4 See Fig 2 11 for pulse output wiring location and Form C vs Form A jumpering Note that proper operation of the Form C pulse output configuration requires that...

Page 21: ...is equal to the gas flow for one shaft revolution The pulse output can be wired as a Form A or Form C switch output Use terminals 25 normally open 24 common and 23 normally closed for Form C output To...

Page 22: ...EK6000 will not go to sleep if the RS 232C serial cable is left connected and battery life will be affected drastically Modem Communications 2400 Baud NOTE This modem complies with Part 68 of the FCC...

Page 23: ...n RS232 cable connected Activity Indicator RS 232C cable connected 1 long blink Set 1 Pulse received 1 short blink Reset 1 Pulse received 2 short blinks Set 2 Pulse received 3 short blinks Reset 2 Pul...

Page 24: ...MTEK6000 SERIES USER S MANUAL 2 14 January 2002 Figure 2 10 Corrector Board connection and jumper configuration diagram...

Page 25: ...S AC power supply then the external ground lug provided on the MTEK6000 should be connected to earth ground If the unit is not making connection to the phone co lines power co lines or other external...

Page 26: ...MTEK6000 SERIES USER S MANUAL 2 16 January 2002...

Page 27: ...serial communication port Scrolling the external display with a magnet Pressing any key on the optional keypad Opening the enclosure door If tamper switch is installed Change in state of the status i...

Page 28: ...iew and clear the alarms using the magnet 1 Apply the magnet to the scroll switch until the outer display shows AL XXXXXX See Appendix A for a list of alarms and codes for your device The alarms are d...

Page 29: ...e user configurable with default values of 1500 and 1480 respectively see Appendix A for parameter addressing for your device High Pressure Alarm If the gas pressure should exceed the High Pressure Al...

Page 30: ...readings to be above or below the range of the transducer Lost Pressure Alarm A Lost Pressure alarm is generated when the pressure circuitry is over ranged This can occur if the pressure transducer i...

Page 31: ...story data elements are stored in a memory block the size has to be assigned at the time the history process is created in the device typically when the database is downloaded at the factory NOTE The...

Page 32: ...you assign function keys and labels to any parameter To enter configuration mode press conf If configuration mode is password protected the MTEK6000 will display ENTER PASSWORD Only a valid password e...

Page 33: ...MTEK6000 SERIES USER S MANUAL January 2002 3 7 Figure 3 1 Optional Keypad and Display...

Page 34: ...nformation from the unit to a portable or host computer using Metretek software Once the audit trail is full the device will not allow any other changes to parameters the audit trail must first be upl...

Page 35: ...ons requires password Assigning the number of displayed digits The number of displayed digits for the parameters listed in Appendix A is user configurable The total number of digits before and after t...

Page 36: ...Metretek Inc Virtual keypad or the optional external keypad and display Calibrating the Pressure Transducer NOTE Pressing esc repeatedly from anywhere within the calibration procedure will back the op...

Page 37: ...ice Stir the bath continuously and wait for the temperature reading to stabilize 5 Press zero The display now shows ZERO XX XXX NEW XX XXX represents the unit s default zero value If the current zero...

Page 38: ...The unit should display Calculating briefly and then display the new point Pressing esc instead of ent at this point aborts the operation and returns you to the calibration prompt 8 Apply the span fu...

Page 39: ...6000 or from the main supply voltage The AO module interfaces to an MTEK6000 series product via the standard I2 C serial interface bus The MTEK6000 unit requests the desired mA output from the AO modu...

Page 40: ...MTEK6000 SERIES USER S MANUAL 4 2 January 2002 Figure 4 1 Analog Output Option...

Page 41: ...based there is no need for laborious operator adjustments Software calibration does away with the need for repetitive potentiometer adjustments thereby simplifying field calibration procedures The dis...

Page 42: ...shows span x xxx 20 0 y yyy mA x xxx represents the default span value full scale and y yyy is the adjustment made to 20mA for the analog output signal The adjustment can either be positive or negativ...

Page 43: ...termination of the pressure tubing 2 Verify the integrity of the enclosure lid seal Check the lid gasket for deterioration chemical damage tears or compression 3 Check for damaged cord grips and missi...

Page 44: ...Reader Utility Package is supplied upon request with your unit See Appendix for installation and operating instructions The utility package consists of the following Site I D Changer View or change th...

Page 45: ...em for energy data DC2000 s scaleability and flexibility enables users to choose from a wide range of functions and data throughput configurations This protects your investment by letting you continuo...

Page 46: ...MTEK6000 SERIES USER S MANUAL 5 4 January 2002...

Page 47: ...ow Supply Volts 130501 High Flow Rate 130601 Low Flow Rate 130701 High Pressure 140401 Low Pressure 140501 Current Day Flow 140601 Faulty Counter 140701 High Temperature 150401 Low Temperature 150501...

Page 48: ...igh Flow Rate 160601 Low Flow Rate 160701 High Pressure 170401 Low Pressure 170501 Current Day Flow 170601 High Temperature 180401 Low Temperature 180501 Lost Pressure 180601 Lost Temperature 180701 F...

Page 49: ...l MCF 050905 14 CU Cubic Unit p CFP 050802 15 PS Press Scale PSG 020402 16 AS Aux 1p Scale psg 020404 17 AS Aux 2p Scale psg 020405 Table A 8 Standard alarms for MTEK6000 EFCV w 2 Aux Pressure Alarms...

Page 50: ...orrected volume 40 days of hourly average pressure Table A 10 Standard display mode and function keys for MTEK6000 EFC2 w 2 Aux Pressure Label I D Description Address F1 1 CV Corr Volume MCF 051102 F2...

Page 51: ...Switch 2 Alarm 270601 Table A 12 Standard history data stored in the MTEK6000 EFC2 w 2 Aux Press 40 days of daily corrected volume 1 40 days of daily corrected volume 2 40 days of daily uncorrected v...

Page 52: ...401 Low Pressure 190501 High Diff Press 190601 Low Diff Press 190701 High Temperature 200401 Low Temperature 200501 Current Day Flow 200601 Lost Pressure 210401 Lost Temperature 210501 Lost Diff Press...

Page 53: ...070402 11 AW Alarm Wakeup INT 170610 Table A 17 Standard alarms for MTEK6000 EPR Alarms Alarm Code First Time Power 080401 Low Supply Volts 080501 High Pressure 080601 Low Pressure 080701 Lost Pressur...

Page 54: ...o Scale 2 170403 14 OD Open Door status 070302 15 S1 Status input 1 070401 16 S2 Status input 2 070402 Table A 20 Standard alarms for MTEK6000 ETR Alarms Alarm Code First Time Power 080401 Low Supply...

Page 55: ...230403 20 OD Open Door status 120302 21 S1 Status input 1 120401 22 S2 Status input 2 120402 Table A 23 Standard alarms for MTEK6000 EPTR Alarms Alarm Code First Time Power 130401 Low Supply Volts 130...

Page 56: ...MTEK6000 SERIES USER S MANUAL A 10 January 2002...

Page 57: ...psig Pa Atmospheric pressure Pb Base pressure Tb Base temperature 0 F Tm Measured line temperature 0 F Fpv Supercompressibility factor The unit makes continuous correction for the specified gas compos...

Page 58: ...MTEK6000 SERIES USER S MANUAL B 2 January 2000...

Page 59: ...ples accumulated since the last process execution displays this analog mean and applies it to any necessary subsequent calculation To enable analog sampling set this parameter to 1 99 seconds Set to 0...

Page 60: ...hich pulses are generated is determined by the Corrected Pulse Out CF per Pulse parameter To enable Relay 1 for pulse output enter a value of 35 8 Enter 1 to disable The Default value is 1 Corrected V...

Page 61: ...account has exceeded a predetermined daily volume allocation The Default value is 100 000 Date Month Day Year This is the current Date in the unit MMDDYY It is updated on each process scan Flow Rate...

Page 62: ...Alarm Setpoint The setpoint at which the unit determines that there is a High Pressure alarm condition The Default value is 1500 High Pressure Alarm Reset After a High Pressure alarm occurs the setpo...

Page 63: ...is If the content is unknown a zero 0 should be entered The Range is 0 to 0 15 15 The Default is 0 Percent N2 This parameter reflects the content of nitrogen N2 currently present in the gas This numbe...

Page 64: ...When changing this number you will normally enter the number that appears on the mechanical index attached to the station The Default value is 0 Uncorrected Volume Flow Multiplier This multiplier spec...

Page 65: ...base ca be setup for the following units of measure Flow Volume ft3 cubic feet Accumulations M3 cubic meters Static Pressure PSI pounds per square inch Kpa Kilopascals Kg cm2 kilograms per square cent...

Page 66: ...MTEK6000 SERIES USER S MANUAL C 8 January 2002...

Page 67: ...MTEK6000 SERIES USER S MANUAL January 2002 D 1 APPENDIX D BOARD JUMPER POSITIONS 61 SBC Revision A Corrector Board...

Page 68: ...quires external wetting Pulse Output 3 Use Terminal 13 normally open contact optional Terminal 12 common 3 and Terminal 11 normally closed contact For form A output put JP3 and JP3A both in position A...

Page 69: ...to 5 volt type transducer take JP7 and JP8 out External Analog 1 Use Terminal 20 transducer power Terminal 21 transducer output Terminal 22 transducer common For a 4 to 20 mA type transducer put JP9 a...

Page 70: ...Line Interface J1 Connections from the PLI to the Corrector board J3 Telephone line connection J4 Earth Ground for surge suppression connection JP5 position 2 3 shorts R9 sometimes required when barri...

Page 71: ...pment is connected to its lines inform them of a The telephone number that this unit is connected to b The ringer equivalence number 0 8B c The USOC jack required RJ11C d The FCC Registration Number B...

Page 72: ...ment or equipment malfunctions may give the telecommunications company cause to request the user to disconnect the equipment Users should ensure for their own protection that the electrical ground con...

Page 73: ...MTEK6000 SERIES USER S MANUAL January 2002 E 3 EL0001 Sheet 1 of 2 Class I Division 2 Installation...

Page 74: ...MTEK6000 SERIES USER S MANUAL E 4 January 2002 EL0001 Sheet 2 of 2 Class I Division 2 Installation...

Page 75: ...claims shall specify the nature and details of the claim the date that the cause of the claim was first observed and the affected equipment s unit serial number Defective equipment shall not be return...

Page 76: ...MTEK6000 SERIES USER S MANUAL F 2 January 2002...

Page 77: ...MTEK6000 SERIES USER S MANUAL January 2002 G 1 APPENDIX G TII Station Protector...

Page 78: ...MTEK6000 SERIES USER S MANUAL G 2 January 2002...

Page 79: ...MTEK6000 SERIES USER S MANUAL October 2002 H 1 APPENDIX H Hazardous Area Installation Control Drawings...

Page 80: ...MTEK6000 SERIES USER S MANUAL October 2002 H 2...

Page 81: ...MTEK6000 SERIES USER S MANUAL October 2002 H 3...

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