Metal-Fach U741 Operating Instructions Manual Download Page 21

21

U741 CULTIVATOR – OPERATING INSTRUCTIONS MANUAL

TROUBLESHOOTING / DISMANTLING, DISPOSAL AND ENVIRONMENTAL PROTECTION

10.  TROUBLESHOOTING

Item 

no.

Problem

Cause

Remedy

1.

The packer does not rotate 

or resists.

The packer is clogged with 

soil and plant remains.

Clean the packer.

Damaged packer bearing 

assembly.

Replace and relubricate the 

packer bearings.

2.

Hydropack is not lifted.

Incorrect connections of the 

hydraulic lines.

Verify the connections of 

the hydraulic lines.

Damaged hydraulic line.

Replace with a new 

hydraulic line.

Hydraulic system is 

obstructed.

Check for obstructions, 

remove if any and change 

the oil.

No oil in the tractor system. Check the tractor oil level 

and refill if low.

3.

The harrow disc does not 

rotate or resists.

The harrow disc assembly 

is clogged with soil and 

plant remains.

Clean the spaces between 

the harrow discs.

A harrow disc hub is 

damaged.

Replace the hub.

4.

A harrow disc is loose.

Incorrectly tightened hub.

Retighten the harrow disc 

to 300 Nm.

11.  DISMANTLING, DISPOSAL AND 

ENVIRONMENTAL PROTECTION

The disc cultivator is made of materials which do not pose a threat to 

the environment. After its service life expires and further operation is no 

longer warranted, the machine must be dismantled.

Due to the heavy weight of the parts it is required to use lifting devices 

such as a gantry crane or a forklift during the dismantling process.

Segregate the dismantled components. Pass the dismantled 

components to relevant collection points. Waste oil from the hydraulic 

system should be collected in sealed containers and released to a point 

which collects such waste.

Dismantling procedure for the cultivator assemblies:

• 

drain waste hydraulic oil to a suitable catch pan and return the oil to an 

authorised disposal point;

• 

use adequate lifting equipment to dismantle the seeder lift and the 

rear round packer;

• 

lift the cultivator up, undo the disc brackets; segregate the rubber 

elements and release to an authorised disposal point;

• 

segregate the steel parts of the cultivator and release to an authorised 

scrap collection point.

During disassembly of the cultivator, wear proper 

protective clothing and shoes.

ATTENTION!

Due to the heavy weight of the individual parts, it is 

required to use lifting devices such as a gantry crane 

or a forklift during the dismantling process. Follow 

the OHS regulations and wear protective clothing with 

safety gloves and safety shoes when dismantling the 

cultivator.

ATTENTION!

Summary of Contents for U741

Page 1: ...ul KRESOWA 62 U741 CULTIVATOR OPERATING INSTRUCTIONS EDITION I JUNE 2014 EN...

Page 2: ...N ISO 4254 1 2013 PN EN ISO 13857 2010 PN EN ISO 12100 2012 and the following standards PN ISO 3600 1998 PN ISO 11684 1998 and the Declaration of the Ministry of Transportation Construction and Marine...

Page 3: ...MENTS WARNING THIS SYMBOL REQUIRES SPECIAL ATTENTION TO THE TEXT DESCRIBING HAZARDS OR IMPORTANT INFORMATION ABOUT THE PRODUCT ATTENTION THIS SYMBOL INDICATES ADDITIONAL INFORMATION WHICH ALLOWS TO OP...

Page 4: ...e activities and storage conditions are listed on the following pages of the Manual A spare parts catalogue containing the list of the cultivator major components allowing for easy ordering is attache...

Page 5: ...NG ADJUSTMENTS 15 5 OPERATING THE CULTIVATOR 15 5 1 Preparing the machine for work after storage 15 5 2 Operation of the cultivator with the hydropack coupled to a seeder 16 5 3 Cultivator hydraulic s...

Page 6: ...intended use of this machine consult the manufacturer The right selection of your work machines and the understanding of its use will improve your work safety ATTENTION THE MANUAL IS A PART OF THE CUL...

Page 7: ...when the vegetation remains are not covered but mixed with the top soil layer i e mulched In combination with the integrated seeder the machine can be operated for soil cultivation and seeding The cul...

Page 8: ...justment range cm 5 15 12 Disc pitch mm 250 13 Power demand kW HP 60 83 80 110 14 Operators no of persons 1 operating person 15 Efficiency ha h 3 0 5 0 15 Overall dimensions transport position hydropa...

Page 9: ...CULTIVATOR IDENTIFICATION GENERAL SAFETY RULES 9 U741 CULTIVATOR OPERATING INSTRUCTIONS MANUAL Fig 5 Cultivator rear view...

Page 10: ...Operating Instructions 2 Turn off the engine and remove the ignition key before servicing or repairs 3 Keep a safe distance from the machine Danger of being crushed by the machine 4 Do not reach into...

Page 11: ...e If damaged or destroyed replace with new ones ATTENTION The symbols can be purchased directly from the manufacturer or the nearest Metal Fach authorised representative ATTENTION Fig 7 Locations of s...

Page 12: ...12 Do not reverse the tractor or make turns when the machine is lowered to its working position 13 When turning bear in mind that there are protruding elements in the machine the use of tractor s ind...

Page 13: ...tor with the tractor Do not stay between the cultivator and the tractor when coupling the machines together ATTENTION 2 2 DECOUPLING THE CULTIVATOR FROM THE DRIVE Do the following to decouple the cult...

Page 14: ...distance between the lower link ball and the centre of gravity of the rear mounted machine TC kg tractor own weight TF kg front axle load of an unloaded tractor TR kg rear axle load of an unloaded tra...

Page 15: ...warning signs set the cultivator service depth lower the tractor lift to the set service depth If the cultivator is clogged with vegetation remains it must be cleared by operating the tractor hydraul...

Page 16: ...ase couplings clean at all times If the hydraulic system is damaged hydraulic oil may leak out Have the system repaired by qualified personnel Return waste hydraulic oil to an authorised disposal poin...

Page 17: ...1 LUBRICATION AND STORAGE Before a long period of storage the machine should be cleaned and all malfunctions should be repaired Protect the machine against weather conditions The machine should be st...

Page 18: ...RANSPORTING THE CULTIVATOR 8 1 LOAD TRANSPORT The machine is supplied to the user partially disassembled How much the machine is disassembled depends on the used mean of delivery transport The compone...

Page 19: ...vehicles travelling on the road WARNING Do not travel on the roads if the unit tractor machine is without appropriate marking IMPORTANT When travelling on public roads with a unit consisting of the tr...

Page 20: ...late must be installed in the bracket Fig 15 Installation of the lighting system on the machine 9 CULTIVATOR STORAGE Store the cultivator extended on a hard flat and level surface When the working sea...

Page 21: ...After its service life expires and further operation is no longer warranted the machine must be dismantled Due to the heavy weight of the parts it is required to use lifting devices such as a gantry c...

Page 22: ...condition While presenting the residual risk the machine is treated as designed according to the state of knowledge in the year of its manufacture and maintaining the basic OHS rules 12 2 EVALUATION...

Page 23: ...d lubricants and light bulbs 8 The warranty does not cover any mechanical damage or other damage resulting from improper use improper maintenance or improper adjustment of the cultivator 9 The warrant...

Page 24: ...OLAND UL KRESOWA 62 WARRANTY CARD CULTIVATOR U741 The warranty service is provided on behalf of the manufacturer by filled out by the seller Date of manufacture Date of sale Serial number Dealer s sig...

Page 25: ...25 U741 CULTIVATOR OPERATING INSTRUCTIONS MANUAL NOTES...

Page 26: ...26 U741 CULTIVATOR OPERATING INSTRUCTIONS MANUAL...

Page 27: ...27 U741 CULTIVATOR OPERATING INSTRUCTIONS MANUAL...

Page 28: ...etalfach com pl SUPPORT SERVICE 16 100 Sok ka ul Kresowa 62 tel 48 85 711 07 80 fax 48 85 711 07 93 serwis metalfach com pl SPARE PARTS SHOP 16 100 Sok ka ul Kresowa 62 tel 48 85 711 07 81 fax 48 85 7...

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