Metabo BAS 505 Precision Original Operating Instructions Download Page 9

22

ENGLISH

a suitable guide for firm sup-
port when cutting thin stock 
layed on edge. 

Before starting work, check to 
see that the following are in 
proper working order: 

band saw blade; 

upper and lower blade guard. 

Replace damaged parts immedi-
ately. 

Assume correct work position 
(the band saw blade's teeth must 
point towards the operator). 

Never cut more than one work-
piece at a time – and also no bun-
dles containing several individual 
pieces. Risk of personal injury if 
individual pieces are caught by 
the saw blade uncontrolled. 

c

Drawing-in/trapping hazard! 

Do not wear loose clothing, jewel-
lery, or gloves, which may get 
caught and wound up by revolv-
ing machine parts. 

Contain long hair with a hairnet. 

Never cut stock to which ropes, 
cords, strings, cables and wires 
are attached or which contain 
such materials. 

7.1

Adjusting the Upper 
Blade Guide 

The height of the upper blade guide 

(66)

needs to be adjusted: 

prior to every cutting operation, to 
accommodate the height of the 
workpiece (the upper blade guide 
should be set approx. 3 mm above 
the workpiece); 

after adjustments of band saw blade 
or saw table (e.g. band saw blade 
change, tensioning of the band saw 
blade, saw table alignment). 

 

A

Danger! 

Turn the machine OFF and wait for 
the band saw blade to stop before 
adjusting the upper blade guide or 
the saw table. 

1.

Loosen scre

(65)

.

2.

Set the upper blade guide 

(66)

 with 

the twist handle 

(64)

 to the desired 

height. 

3.

Re-tighten screw 

(65)

.

Cutting speed adjustment 

1.

Open the lower housing door. 

2.

Slacken the V-belt by turning the 
tension crank handle anticlockwise. 

3.

Put V-belt on the required pulley of 
the driving wheel (lower band saw 
wheel) and the corresponding motor 
pulley – note label inside the lower 
housing door.

A

Caution!

 

The V-belt must run either on both 
front or both rear pulleys. Never have 
the V-belt run diagonally!

 

V-belt on front pulley 

 

= low speed, high torque. 

V-belt on rear pulleys 

 

= high speed, low torque. 

4.

Re-tighten the V-belt by rotating the 
crank clockwise (the V-belt must be 
able to be depressed in the middle 
about 10 mm). 

5.

Close the lower housing door. 

7.2

Sawing 

1.

Check the band saw blade tension 
(see 'Tensioning the band saw 
blade').

2.

If necessary, adjust the table tilt. 

3.

Select rip fence and table tilt for the 
type of cutting operation to be car-
ried out. 

A

Hazard generated by a jam-

ming workpiece! 

When sawing with the rip fence and a 
tilted saw table, the rip fence must be 
installed on that side of the saw table 
which is tilted downward. 

4.

Set upper blade guide 3 mm above 
the workpiece. 

3

Note:

 

 

Always make a trial cut in a piece 

of scrap to verify settings; correct if nec-
essary before cutting the workpiece. 

5.

Place workpiece on the saw table. 

6.

Start saw. 

7.

Cut workpiece in a single pass. 

8.

Switch off if no further cutting is to 
be done immediately afterwards. 

9.

If no further cutting is to be done 
immediately afterwards: decrease 
the bandsaw blade tension and 
attach a notice indicating that the 
bandsaw blade tension must be 
reset prior to the next cutting opera-
tion to the machine (see 'Tensioning 
the bandsaw blade').

A

Danger! 

 

Prior to all servicing: 

1.

switch machine OFF; 

2.

Wait for saw blade to stop 

3.

Unplug mains cable. 

Check that all safety devices are 
operational again after each service. 

Replace damaged parts, especially 
safety devices, with genuine 
replacement parts only, since parts 
not tested and approved by the 
manufacturer can cause unforesee-
able damage. 

Repair and maintenance work other 
than described in this section should 
only be carried out by qualified spe-
cialists. 

64

65

66

965 m/min

408 m/min

8.

Care and Maintenance 

Summary of Contents for BAS 505 Precision

Page 1: ...115 174 5446 2711 5 0 BAS 505 Precision Originalbetriebsanleitung 3 Original operating instructions 15 Instructions d utilisation originales 27 Origineel gebruikaanwijzing 39 A0309_50IVZ fm...

Page 2: ...ble insert 10 Rip fence 11 Saw table 12 Fence guide extrusion 13 Turn lock fasterner housing door 14 Twist handle for V belt tension set ting 15 V belt drive 16 Lower band saw wheel 17 Lower housing d...

Page 3: ...g being drawn into the rotating saw blade Caution Risk of material damage Note Additional information At times numbers are used in illus trations 1 2 3 These numbers indicate component parts are conse...

Page 4: ...individual pieces are caught by the band saw blade uncontrolled When cutting round stock use a suitable jig to prevent the workpiece from turning c Drawing in trapping hazard Ensure that no parts of t...

Page 5: ...When the push stick is not used it can be stored on the push stick holder pro vided at the band saw frame Replace the push stick if damaged Set upper blade guide to its lowest position Remove projecti...

Page 6: ...tment knob anti clockwise decreases the blade ten sion Turning the setting knob clockwise increases the blade tension Saw table tilt After loosening the locking screw 46 the saw table 45 tilts steples...

Page 7: ...counter clockwise increases the blade tension turning the setting knob 55 counter clockwise reduces the blade tension 6 5 Fence guide extrusion installation Fasten the fence guide extrusion 56 with f...

Page 8: ...a way that it does not interfere with the work and is not damaged Protect power supply cable from heat aggressive liquids and sharp edges Use only rubber insulated exten sion cables of sufficient lea...

Page 9: ...side the lower housing door A Caution The V belt must run either on both front or both rear pulleys Never have the V belt run diagonally V belt on front pulley low speed high torque V belt on rear pul...

Page 10: ...thrust bearing position dis tance thrust bearing band saw blade 0 5 mm if the band saw blade is turned by hand it must not touch the thrust bearing 4 Tighten the thrust bearing lock screw Adjusting th...

Page 11: ...cover for illustrations A Circle Cutting Attachment For cutting circles of 120 to 260 mm diameter Optimal cutting results when using a band saw blade for contoured cutting and radii B Wheel Set For e...

Page 12: ...increase suction capacity air speed 20 m sec at dust extraction port 14 Technical specifications WNB DNB Voltage V 230 1 50 Hz 400 3 50 Hz Nominal current A 6 7 3 9 Fuse protection A 10 time lag or K...

Page 13: ...this Factors influencing the actually present environmental impact level in the workplace include the characteristics of the work area and other noise sources i e the number of machines and other nei...

Page 14: ...Metabowerke GmbH 72622 N rtingen Germany www metabo com...

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