Met-Pro Fybroc 5500 series Installation Manual Download Page 8

7

maintenance

1) Periodically lubricate the upper ball bearing(s)

when equipped with grease fittings.

2) Check for noise (mechanical or hydraulic) and

vibration.

3) Check float switch operation

4) Check flush line to the line shaft bearings for

buildup.

5) Check discharge pressure gauge periodically.

disassembly - Vertical 5500 series

1) Shut off motor. Shut off all valves controlling 

flow of liquid from the pump. Disconnect the
power to the motor. 

2) Disconnect discharge pipe and flush piping.

3) Unbolt motor and remove from motor support.

4) Remove the pump unit from the pit unless the

pit can be drained and the pump can be
worked on from the pit.

5) When the pump is lying in the horizontal 

position, the pump column and shaft should
be supported to remove any bending stress
from the shaft.

6) Disconnect discharge pipe flange at the pump

casing.

7) Remove casing bolts (Item 1D) and remove

casing (Item 1) from cover (Item 11).

8) Fix the pump shaft at the coupling and

remove the impeller (Item 2) by turning the
impeller in a counterclockwise (CCW) direc-
tion facing the impeller. A strap wrench or
similar device may be required to disengage
the screw threads. Remove the sleeve cap
(Item 14A) and O-ring (Item 14B) if the pump
is so equipped.

9) Shaft removal for sizes: 1x1

1

/

2

x6, 1

1

/

2

x3x6, 

2x3x6, 1x1

1

/

2

x8, 1

1

/

2

x3x8, 2x3x8, 3x4x8,

1

1

/

2

x3x10, 2x3x10, 3x4x10, 4x4x10

a) Remove coupling from the pump shaft and 

remove slinger (Item 40) and bearing snap 
ring (Item 12B).

b) Slide pump shaft (Item 6) up through the 

column and pedestal. If resistance is 
encountered, tap on the impeller end with a
soft mallet, or use wood as a buffer. 
BE CAREFUL NOT TO DAMAGE SCREW 
THREADS AT THE IMPELLER END.

c) Remove set screw (Item 12A).

d) Loosen lock screw in the threaded collar 

(Item 66) and unscrew from shaft.

e) Slide bearing holder and bearing off shaft. 

If bearing (Item 18) is to be replaced, it 
must be pressed off the bearing holder 
(Item 12).

f) Unscrew the shaft sleeve if the pump is so 

equipped. 

care must be taken not to mar or

scratch the shaft in removal or handling.

9A) Shaft removal for sizes: 4x6x10, 3x4x13, 

6x8x13, 2x3x13, 4x6x13, 8x10x15

a) Remove coupling and outer screws (Item 

37A).

b) Turn adjusting screws (Item 37C) clockwise

completely and jack shaft and bearing 
assembly until bearing is clear.

c) Pull shaft and bearing assembly through 

the pedestal.

d) Remove bearing housing snap ring (Item 

21A).

e) Slide bearing housing (Item 21) from thrust 

bearing.

f) Remove snap ring (Item 18B) and press 

bearing off shaft.

10) Remove the bearing flush line(s) (127).

11) Remove the column-cover nuts (Item 11B) 

and disengage cover (Item 11) from the 
column. Note position of cover relative to 
column flange.

12) Remove cover snap ring and slide cover 

sleeve bearing (Item 93B) and pin (Item 93D) 
from the cover.

13) Remove bearing holder nuts (Item 93F) and 

remove bearing holders (Item 93) from the 
column. Slide the sleeve bearing (Item 93A) 
from the bearing holder.

reassembly - Vertical 5500 series

Replace all worn or defective parts as required. Clean
all those to be reused. Reassemble in reverse order
of disassembly, with the following notes:

1) After the shaft is installed in the pedestal and

column, adjust the shaft downward, prior to 
installing the impeller. 

Summary of Contents for Fybroc 5500 series

Page 1: ...eries 5500 7500 I N S T A L L A T I O N M A N U A L vertical and cantilever pumps MET PRO A Met Pro Fluid Handling Technologies Business Combining the Resources of Dean Pump Fybroc Sethco Global Pump Solutions ...

Page 2: ...wings 11 Motor Assembly 4 5500 Series Group I 11 Rotation Check 4 5500 Series Group II 12 Piping the Pump 4 5500 Series Group III 13 Bearings and Lubrication 4 7500 Series 14 Starting the Pump 5 Notes 15 Trouble Check List 6 For future reference fill in the following information from the pump nameplate This will be necessary to ensure accuracy when ordering replacement parts Model Size Serial Numb...

Page 3: ...y such tests shall be borne by the buyer Are based on shop laboratory tests with cold water as outlined in the Hydraulic Institute Standards Due to the inaccuracies of field testing the results of any such tests conducted by or for the Buyer shall be interpreted as being only indicative of the actual field performance of the pump No equipment will be furnished on the basis of acceptance by results...

Page 4: ...d bearing damage during operation Check the shaft column Item 91 with a level to be sure the unit is straight and plumb 4 Bolt down the mounting plate and be sure it is supported on all four sides there should be a minimum of 4 to 12 inches between INSTALLATION 5500 SERIES AND 7500 SERIES PUMPS the bottom of the suction strainer and the bottom of the tank of pit For higher flow pumps this clearanc...

Page 5: ...he pump and motor is of extreme importance for trouble free mechanical operation Check the coupling alignment by laying a straight edge across both coupling hubs at four points 90 degrees apart piping the pump The pump discharge pipe is connected to the process piping above the mounting plate The pip ing should be as direct as possible with a minimum number of fittings IT IS RECOMMENDED THAT A CHE...

Page 6: ...OD OF BEAR ING FLUSH THE FLUSH SYSTEM MUST BE CHECKED PERIODICALLY TO INSURE FLUID IS BEING SUPPLIED TO ALL THE LINE BEARINGS PUMP BEARINGS CANTILEVER 7500 SERIES All cantilever pumps are provided with two ball type bearings Items 16 and 18 above the mount ing plate which support the shaft There are no bearings located below the mounting plate The two bearings are equipped with grease fittings for...

Page 7: ...o small Impeller clearance too great Impeller is damaged PROBLEM Pump works awhile then stops CHECK Float controls Insufficient submergence Air or gases in liquid Impeller eye or strainer plugged PROBLEM Pump takes to much power CHECK Speed too high Head is lower than rating pump ing beyond design point Liquid heavier than specified check viscosity and specific gravity Rotating element binds Impel...

Page 8: ...pedestal If resistance is encountered tap on the impeller end with a soft mallet or use wood as a buffer BE CAREFUL NOT TO DAMAGE SCREW THREADS AT THE IMPELLER END c Remove set screw Item 12A d Loosen lock screw in the threaded collar Item 66 and unscrew from shaft e Slide bearing holder and bearing off shaft If bearing Item 18 is to be replaced it must be pressed off the bearing holder Item 12 f ...

Page 9: ... flange 10 Remove the snap ring Item 63A and slide the restriction bushing Item 63 and pin Item 63B from the cover 11 Remove outer screws Item 37A 12 Turn adjusting screws Item 37C clockwise completely and jack shaft and bearing assem bly until bearing is clear 13 Pull shaft and bearing assembly through the pedestal 14 Remove upper bearing housing snap ring Item 21B and slinger Item 40 15 Slide be...

Page 10: ... seated against the shaft shoulder 13 Back off outer screws Item 37A and tighten adjusting screws Item 37C until impeller starts to rub the face of the casing cover Item 11 14 Install casing and discharge pipe assembly Check discharge column and shaft column alignment Trim or shim thrust discharge lock collar Item 41 as required 15 Adjust impeller as outlined under IMPELLER ADJUSTMENT Page 4 16 Lu...

Page 11: ...10 PIPE ANCHOR SHUT OFF VALVE CHECK VALVE NON SLAMMING FLEXIBLE CONNECTOR SHUT OFF VALVE CHECK VALVE NON SLAMMING FLEXIBLE CONNECTOR PIPE ANCHOR typical Vertical pump installatiOns ...

Page 12: ...rew Lock Collar Cover Plate 1 2 41C Washer Lock Collar Cover Plate 1 2 41D Spacer Discharge 1 66 Threaded Collar 1 70A Screw Column Pedestal 4 8 70B Screw Pedestal Cover Plate 4 8 70D Bolt Stud Discharge Elbow 4 70E Nut Discharge Elbow 4 71D Adaptor Motor 1 73 O ring Cover 1 81 Pedestal 1 82A Screw Pedestal Motor Adaptor 4 87 Strainer 1 87A Stud Strainer 4 87B Nut Strainer 4 89 Cover Plate 1 91 Co...

Page 13: ... Plate 1 2 41C Washer Lock Collar Cover Plate 1 2 41D Spacer Discharge 1 49 Grease Seal Bearing Housing 1 70A Screw Column Pedestal 8 70B Screw Pedestal Cover Plate 8 70D Bolt Discharge Elbow 4 70E Nut Discharge Elbow 4 71D Adaptor Motor 1 73 O ring Cover 1 77 Grease Fitting 1 81 Pedestal 1 82A Screw Pedestal Motor Adaptor 4 87 Strainer 1 87A Stud Strainer 4 87B Nut Strainer 4 89 Cover Plate 1 91 ...

Page 14: ...ar Cover Plate 2 41C Washer Lock Collar Cover Plate 2 49 Grease Seal Bearing Housing 1 70A Screw Column Pedestal 8 70B Screw Pedestal Cover Plate 8 70D Bolt Discharge Elbow 8 70E Nut Discharge Elbow 8 71D Adaptor Motor 1 73 O ring Cover 1 77 Grease Fitting 1 81 Pedestal 1 82A Screw Pedestal Motor Adaptor 4 87 Strainer 1 87A Stud Strainer 4 6 87B Nut Strainer 4 12 89 Cover Plate 1 91 Column 1 91B V...

Page 15: ... Lock Collar Cover Plate 1 41C Washer Lock Collar Cover Plate 1 41D Spacer Discharge 1 47 Grease Seal Lower 1 49 Grease Seal Upper 1 63 Restriction Bushing 1 63A Snap Ring Bushing 1 63B Pin Bushing 1 70A Stud Column Pedestal 8 70B Screw Pedestal Cover Plate 8 70D Bolt Stud Discharge Elbow 4 70E Nut Discharge Elbow 4 70H Nut Column Pedestal 8 73 O ring Cover 1 77 Grease Nipple 2 81 Pedestal 1 82 Mo...

Page 16: ...15 nOtes ...

Page 17: ...16 nOtes ...

Page 18: ... 512 A q u a t i c A nimal Life Support O p e r a t i o n s AALSO MET PRO A Met Pro Fluid Handling Technologies Business Combining the Resources of Dean Pump Fybroc Sethco Global Pump Solutions 700 Emlen Way Telford PA 18969 P 215 723 8155 TOLL FREE 800 FYBROC 1 F 215 723 2197 sales fybroc com www fybroc com ...

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