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Mestek Space Pak ESP-2430D, Installation, Operation & Maintenance Manual

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Mestek Space Pak ESP-2430D Installation, Operation & Maintenance Manual Download Page 1

SECTION 1: INTRODUCTION

Space-Pak System Design.......................................
Code Compliance.....................................................
Air Distribution Requirements...................................
Air Distribution Components.....................................
Warranty Information................................................
Shipment of Unit.......................................................

SECTION 2: SYSTEM INSTALLATION

Step 1: Locating The Unit.........................................
Step 2: Cutting Return Air Opening..........................
Step 3: Attaching Supply Air Plenum Ring...............
Step 4: Setting The Unit............................................
Step 5: Installing The Condensate Trap & Line.........

2
2
2
3
5
5

6
8
9

11
12

Step 6: Wiring The Unit.............................................
Step 7: Installing Air Distribution Components..........

SECTION 3: START UP & OPERATION

Sequence Of Operation.............................................
Prior To Start-Up........................................................
System Start-Up & Adjustements..............................
Charging Cooling Only Systems ..............................

SECTION 4: MAINTENANCE

Before Each Cooling Season....................................
If System Fails To Operate........................................
Parts List...................................................................

12
13

17
17
17
17

18
18
19

IN UNITED STATES: 260 NORTH ELM ST. WESTFIELD, MA 01085 (413) 564-5530/FAX (413) 564-5815

IN CANADA: 5211 CREEKBANK ROAD, MISSISSAUGA, ONTARIO, L4W 1R3 (905) 625-2991/FAX (905) 625-6610

Central Air Conditioning Series

2 to 5 Tons

Fan Coil Unit/Air Supply

Components

MODEL

ESP-D SYSTEM

INSTALLATION,

OPERATION

& MAINTENANCE

MANUAL

ESPD2-301

42-9469

Summary of Contents for Space Pak ESP-2430D

Page 1: ...Installing Air Distribution Components SECTION 3 START UP OPERATION Sequence Of Operation Prior To Start Up System Start Up Adjustements Charging Cooling Only Systems SECTION 4 MAINTENANCE Before Each Cooling Season If System Fails To Operate Parts List 12 13 17 17 17 17 18 18 19 IN UNITED STATES 260 NORTH ELM ST WESTFIELD MA 01085 413 564 5530 FAX 413 564 5815 IN CANADA 5211 CREEKBANK ROAD MISSIS...

Page 2: ...he Space Pak system is covered by the following U S Patents 3 507 354 3 575 234 3 596 936 3 605 797 3 685 329 4 045 977 4 698 982 926 673 and Canadian Patents 891 292 923 935 923 936 CODE COMPLIANCE Fan coil unit installation must conform to the require ments of the local authority having jurisdiction or in the absence of such requirements to the National Board of Fire Underwriters regulations Fan...

Page 3: ...a is for ESP 4860D PLENUM DUCT SPC 13 8 Rigid 9 I D 11 O D fiberglass with aluminum vapor barrier Each section is 6 feet long PLENUM TEE SPC 14 4A Same construction as duct PLENUM ELBOW SPC 19 4 Same construction as duct 14 Radius Rigid 90 PLENUM END CAP SPC 16 10 Insulated metal cap SUPPLY TUBING SPC 25 100 Flexible insulated 2 I D and 3 1 4 O D Each section is 100 feet long INSTALLATION KIT SPC ...

Page 4: ...OR ESP 4860 ONLY PLENUM FAN COIL UNIT PLENUM FAN COIL UNIT PLENUM FAN COIL UNIT PLENUM FAN COIL UNIT FIGURE 1 2 PLENUM TUBING LAYOUT EXAMPLES FOR GUIDANCE ONLY The blower coil unit is designed to operate with a total external static pressure of 1 5 inches of water column minimum 1 0 maximum 1 5 Excessive static pressure increases the air flow in individual runs and may cause some or all terminator...

Page 5: ...tal discharge is acceptable but is sometimes more difficult to install Two excellent spots for horizontal discharge are in the soffit area above kitchen cabinets see Figure 1 4 and in the top portion of closets see Figure 1 5 Terminators should always be out of normal traffic patterns to prevent discharge air from blowing directly on occupants And they should not be located directly above shelves ...

Page 6: ... pan or optional float switch Follow local code requirements 11 5 16 6 3 1 2 1 5 8 7 1 B C 28 1 2 30 1 5 8 5 1 2 A 2 1 2 D 14 MODEL A B C ESP 2430D 24 1 8 12 16 7 8 ESP 3642D 33 1 8 16 1 2 24 1 4 ESP 4860D 43 1 8 21 1 2 34 1 8 D 15 3 8 16 1 2 21 1 2 3 8 SWEAT LIQUID 7 8 SWEAT SUCTION 10 7 8 I D SUPPLY 3 4 N P T DRAIN CONN 8 MIN CLEARANCE 12 MIN CLEARANCE 38 MIN CLEARANCE ELECTRICAL CONTROL BOX RET...

Page 7: ...3 VERTICAL AIR FLOW UNIT DIMENSIONS AND CLEARANCES CLAMP BAND CLAMP BAND RETURN AIR BOX WITH GRILL FILTER SPACE PAK FAN COIL UNIT FLEXIBLE RETURN DUCT 90 BEND 48 PLATFORM FIELD ERECTED AS SHOWN IN STEP 4 SUPPLY AIR OUTLET ALTERNATE LOCATION SUPPLY AIR OUTLET FIGURE 2 4 TYPICAL UNIT INSTALLATION 14 Ft MAXIMUM FLEXIBLE RETURN DUCT FAN COIL UNIT AAAA AAAAAA A A A A A A SUPPORT RETURN AIR BOX 90 90 2 ...

Page 8: ... 6 VERTICAL AIR FLOW UNIT INSTALLATION Select exact location for return air box Avoid installing box in dining room living room kitchen etc unless return air duct can be installed with 180 bend accomplished by splicing two return air ducts together For attic installations to raise fan coil unit up through opening cut return air opening 141 2 wide by 27 long for the ESP 2430D and the ESP 3642D and ...

Page 9: ...e to each side of the blower housing outlet Align the holes in the flange with the holes in the housing and attach with screws supplied 8 Drill out the four 4 screw holes in the top panel securing the removed cover plate to 1 4 inch diameter 9 Make a 2 long cut in the top panel insulation from each corner of the opening toward the sides of the unit to prepare for Step 11 10 Reposition the top pane...

Page 10: ...10 12 10 14 6 13 7 9 8 11 9 14 5b FIGURE 2 9B GASKET SUPPLY AIR PLENUM FLANGE MOUNTING SCREWS 4 SUPPLIED FIGURE 2 8 AAAA AAAA AAAA AAAA AAAA 2 2 3 4 5a 2 2 FIGURE 2 9A ...

Page 11: ...t of the unit Do not secure the unit to the platform as the weight of the unit will hold it in position STEP 5 CONNECTING REFRIGERANT LINES Connect refrigerant lines from the outdoor condensing unit to the fan coil unit in accordance with its manu facturer s sizing recommendations for the length of the piping run Proper line sizing is critical to the operation of the system Always use proper brazi...

Page 12: ...nit Connect power supply to Terminals L1 hot and L2 hot on the high voltage terminal block Connect a ground wire to the equipment ground terminal located next to the high voltage terminal block SUPPLY VOLTAGE 208 230 60 1 G FAN MOTOR FAN CAPACITOR 208V INPUT 4 5 FR1 CONTROL BOX TRANSFORMER H VOLTAGE T BLOCK WHT BLK GRD LEAD TO MOTOR BASE 24V OUTPUT EQUIP GRD L VOLTAGE T BLOCK BLU YEL BRN BRN BLK B...

Page 13: ...he unit Continue to assemble plenum duct making sure shiplap joints see Figure 2 15 are snug and taped securely Remember for the ESP 4860D system a plenum tee must be installed 18 minimum from the fan coil unit before continuing plenum duct run see air distribution system requirements in Section 1 of this manual Plenum tee and elbow fittings may be installed at any point in the plenum duct run If ...

Page 14: ...gure 2 20 If the terminator is to be used in a floor location then field fabricate a small screen 11 2 square 1 4 x 1 4 20 gauge galvanized wire screen and place screen over opening on the back of the terminator prior to twisting on the kwik connect on the sound attenuating tubing NOTICE Do not shorten sound attenuating tubing length The result would be unacceptable noise Push the free end of the ...

Page 15: ... of 18 from any plenum tee plenum elbow the fan coil unit or another supply tubing connection Individual supply tubing runs must be a minimum of 6 feet even if the distance between the sound attenuating tubing and plenum is less than 6 feet Supply tubing comes in 100 foot sections and may be cut to length with a knife or fine tooth hacksaw For each supply tubing run estimate and cut the length of ...

Page 16: ...AAA RETURN AIR BOX RETURN AIR FILTER GRILL AAAA AAAA FIGURE 2 28 RETURN AIR BOX INSTALLATION Remove the grill and the filter from the grill frame Insert the frame into the box and mount in place with the screws provided through a hole at each corner of the frame Finally place the air filter into the frame and replace the grill Turn the latches a quarter turn to lock the grill in place Slide a clam...

Page 17: ...N 3 START UP OPERATION 4 Check that system static pressure is within acceptable limits minimum 1 0 W C maximum 1 5 W C Static readings must be taken in the plenum a minimum of 18 or after the tee on ESP 4860D systems from the fan coil unit plenum tees or elbows but before any supply run 5 Check that blower motor amp draw compares with fan coil unit rating plate Amp draw shown on plate is the FLA o...

Page 18: ...ystem be properly charged to avoid an overcharged system but also to ensure that the system operates as efficiently as possible and delivers full capacity SECTION 4 MAINTENANCE 3 Check that unit condensate drain is clear and free running and plug is in cleanout 4 For outdoor condensing unit follow manufacturer s maintenance instructions 5 Follow System Start Up Adjustments procedures in Section 3 ...

Page 19: ...63 1 Expansion Valve 27 3164 1 Expansion Valve 02 4352 1 5 Transformer BM 2528 1 1 1 6 Motor 27 3236 1 Motor 27 3237 1 Motor 27 3238 1 7 Blower Wheel 27 8032 1 Blower Wheel 27 8033 1 1 8 Plenum Ring Assembly BM 7360 1 1 1 9 Terminal Block L V 27 3051 1 1 1 10 Terminal Block H V 27 3056 1 1 1 11 Access Panel BM 7361 1 1 1 12 Fan Relay 27 3322 1 1 1 13 Float Switch Optional BM 6917 1 1 1 19 3 4 11 1...

Page 20: ...anship of the installer of the Product This limited warranty is conditional upon a shipment to the Manufacturer of that part of the Product thought to be defective Goods can only be returned with prior written approval from the Manufacturer All returns must be freight prepaid b determination in the reasonable opinion of the Manufacturer that there exists a defect in material or workmanship Repair ...

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