Messersi SL 45 Page 3 Instruction Manual Download

Page: 3 / 34

PRESENTASJON AV MASKINEN

Side 5

• MASKIN IDENTIFISERING.

Side 6

• HOVED DELER PÅ MASKINEN

Side 6

• KARAKTERISTIKKER , TEKNISKE DATA OG YTELSE

Side 7

• TRANSPORT OG HÅNDTERING

Side 8

• PRESCRIPTIONS FOR CIRCULATION ON ROADS

Side 11

GENERAL SAFETY REGULATIONS

Side 13

• WARNING AND SAFETY DECALCOMANIA AND PLATES

Side 14

• GENERAL REGULATIONS

Side 14

• SAFETY REGULATIONS FOR STARTING

Side 15

• OPERATING SAFETY

Side 15

• SAFETY EXITS

Side 16

• MOVEMENT ON SLOPES

Side 17

• SAFETY REGULATIONS FOR STOPPING AND PARKING

Side 18

• MAKING THE LIFTING ARMS SAFE

Side 18

• FIRE-EXPLOSION PREVENTION REGULATIONS

Side 19

OPERATOR CONTROLS

Pag. 21

• DRIVER’S SEAT,

Side 22

- SAFETY BELTS

Side 22

- SAFETY BAR

Side 23

• CONTROL AND AUXILIARY INSTRUMENTS

Side 24

• MACHINE STARTING AND STOPPING

Side 29

• MOVEMENT AND DRIVING

Side 30

• USE OF THE MACHINE

Side 34

EQUIPMENT AND ACCESSORIES

Pag. 39

• SHOVEL REPLACEMENT OR REPLACEMENT OF OTHER ACCESSORIES

PREPARED FOR QUICK FITTING

Side 40

• HYDRAULIC POWER TAKEOFF (P.T.O.)

Side 41

• DRIVER’S CAB

Side 41

• USE OF LIFTING FORKS

Side 43

• EQUIPMENT AND EQUIPMENTS

Side 44

ORDINARY MAINTENANCE

Pag. 45

• PRELIMINARY INFORMATION

Side 46

• LUBRICATION, GREASING: MAINTENANCE SAFETY

Side 47

• STOPPING AND RESTARTING AFTER INACTIVITY

Side 50

• SPECIAL CONDITIONS OF USE

Pag. 51

• WHEEL REDUCERS

Pag. 52

• BRAKING DEVICES

Pag. 53

• TOWING THE MACHINE

Pag. 54

• REFILLING, INSPECTIONS AND CHECKS

Pag. 55

• ELECTRICAL SYSTEM

Pag. 62

• SUPPLY TABLE

Pag. 65

• MAINTENANCE TABLE

Pag. 66

• FAULTS: CAUSES AND REMEDIES

Pag. 67

•MAINTENANCE

Pag.

Summary of Contents for SL 45

Page 1: ......

Page 2: ... publication involved Designs and texts may disagree more or less obviously with some technical characteristics of the machine in this case contact the manufacturer before proceeding In the manual and if necessary on some parts of the machine certain symbols are used followed according to the case by messages inherent to safety For more attentive and easier reading of these follow the warnings as ...

Page 3: ...BELTS Side 22 SAFETY BAR Side 23 CONTROL AND AUXILIARY INSTRUMENTS Side 24 MACHINE STARTING AND STOPPING Side 29 MOVEMENT AND DRIVING Side 30 USE OF THE MACHINE Side 34 EQUIPMENT AND ACCESSORIES Pag 39 SHOVEL REPLACEMENT OR REPLACEMENT OF OTHER ACCESSORIES PREPARED FOR QUICK FITTING Side 40 HYDRAULIC POWER TAKEOFF P T O Side 41 DRIVER S CAB Side 41 USE OF LIFTING FORKS Side 43 EQUIPMENT AND EQUIPM...

Page 4: ...PRESENTATION OF THE MACHINE ...

Page 5: ...on request for heavy duty and or particular use bolt in replacement of the 4 eye bolts MACHINE IDENTIFICATION The machine is fitted with a special plate carrying the identification data of the machine riveted to the left front side of the frame For any queries always quote the type and serial number stated on the plate For further explanations please consult the modes on the Spare Parts Manual att...

Page 6: ... Useful capacity for power takeoff PTO Lt min 52 a 190 bar Max operating pressure bar 330 Hydraulic servo controls with joy sticks for traversing and manoeuvre of arms and bucket Floating electrovalve to adjust the bucket to the ground Safety electrovalve to block arm descent Heat exchanger for the cooling of the hydraulic oil Oleo pneumatic accumulator for emergency manoeuvres FRAME Chassis in bo...

Page 7: ...ion The body must be level Position the machine at the rear of the truck ensuring that the longitudinal axle coincides with that of the truck Check that the ramps are suitable for the vehicle to be loaded Only use homologated and or certified ramps Check that the ramps are perfectly clean and free of grease and that there is no risk whatsoever of the tyres Check that the ramps are long enough to a...

Page 8: ...wering of the loading platform with a truss or other equipment Before ascending or descending check perfect alignment between the tyres and the ramps Do not steer or adjust direction while on the ramps If necessary return to the point of departure repositioning correctly Caution of passage in the connection area between the ramps and the loading platform of the truck the steep slope must be negoti...

Page 9: ...to lift the machine by fixing them to the special seats located on the roof of the cabin If the eyebolts are removed close the four seats with the plastic caps supplied Any infiltration of water could seriously damage the electrical system of the right hand and left hand dashboard Restrict the lifting area prohibiting access to foreign personnel Do not pass over persons or things and ensure that t...

Page 10: ...vented by the hydraulic block inserted on start up of the machine Disconnection and insertion is controlled by a button Fig 1 ref 4 on the right command panel Obligation for approved yellow flashing light This functions even when the use of a lighting device is not obligatory Front loading shovel in max lifting position and blocked to the frame using the special retainer The shovel s sharp edge mu...

Page 11: ...GENERAL SAFETY REGULATIONS ...

Page 12: ... not fully understood ask for an explanation from your employer or from your authorised dealer For the entire period of use of the machine be aware of the possible dangers and take care to prevent them Inobservance of the regulations for use and maintenance make the machine dangerous to both the operator and others Do not use the machine until it has been mastered perfectly Do not start any work b...

Page 13: ...ours Before starting to drive or activate the equipment ensure that there is nobody in the surrounding working area Should anyone enter into the manoeuvring zone stop the machine On carrying out work on site the overall height and width of the machine must always be taken into consideration The loading limits of the land floor ramps etc on which is to be operated must be known Whenever possible av...

Page 14: ...ve the insert it includes Push the glass towards the outside with force ref 2 and exit from the vehicle The rear window safety exit is not suitable for use in environments sswhere polar clothing is required N B In machines equipped with a front door which also becomes an emergency exit act as follows Pull the special peg ref 3 positioned in the upper central part of the glass seal push the glass o...

Page 15: ...oaded shovel must always be upstream both in ascent and in descent The empty shovel must always be downstream both in ascent and in descent The load must always be as low as possible Avoid travelling over land where lateral and longitudinal slopes are both present Never pass across slopes Ascent and descent must be carried out by following the slope in a straight line and not at an angle or in an ...

Page 16: ...the four wheels are completely on touch on the ground MAKING THE LIFTING ARMS SAFE If the machine malfunctions or blocks with the arm raised it is necessary to make them safe by bringing them to the ground This is a very delicate operation that must be carried out by following the indications below 1 The operator must remain seated with safety belts fastened 2 The area around the machine must be c...

Page 17: ...ery or fuel tank When replacing the battery follow the indications supplied in the relative chapter Always keep the machine clean and check any type of leak that may occur Check efficiency and integrity of the electric plant possible cause of starting a fire Always clean the machine well after use as deposits of inflammable debris in contact with the hot parts of the machine could increase the fir...

Page 18: ...OPERATOR CONTROLS DRIVER S POSITION ...

Page 19: ...h Therefore it must be maintained integral The driver s seat can be adjusted longitudinally using the special lever positioned low on the right hand side SAFETY BELTS FASTENING Sit properly in the driver s seat adjust the belt length check that it is not twisted then insert the clip A into the housing B until locked UNFASTENING Press the button C and remove the belt from the fixed part placing it ...

Page 20: ...sel engine The servo controls are deactivated The lifting arms are blocked B SAFETY BAR LOWERED The diesel engine does not start up The servo controls are activated The arm control is deactivated For activation of the arm control ascent descent press the button Fig 1 ref 4 ATTENTION If the safety bar rises the hydraulic servo controls are deactivated and the lifting arm blocked To use the arm fluc...

Page 21: ...CONTROL PANEL 1 FUEL LEVEL INDICATOR ...

Page 22: ...nd on the RIGHT manipulator 4 LIFTING ARM SAFETY ACTIVATION AND DEACTIVATION SWITCH ALWAYS insert with the engine switched on and the safety bar lowered Press it again for deactivation 5 2 POSITION SWITCH WITH MECHANICAL INTERLOCK FOR ACTIVATION OF LIFTING ARM FLUCTUATION FUNCTION ROUND LEVELLING can only be activated with the button ref 4 inserted DANGER OF SHEARING DANGER OF CRUSHING FATAL INJUR...

Page 23: ...signals anomalous functioning of the diesel engine cooling plant 7 5 GENERATOR CHARGE INDICATOR OFF in normal operating position goes off immediately after starting When ON it signals malfunctioning in the battery recharging system 7 6 ENGINE OIL PRESSURE INDICATOR When this indicator comes on it signals malfunctioning in the diesel engine lubrication system insufficient pressure or lack of oil Im...

Page 24: ...ial danger exists and in EMERGENCY situations 10 FLASHLIGHT DEVICE SWITCH Commands the device positioned above the cabin connected through a plug at the side of the left working light ALWAYS SWITCHED ON DURING CIRCULATION ON ROADS 11 WORKING LIGHT SWITCH Commands the working lights situated on the front part of the cabin 12 AVAILABLE WINDSCREEN WIPER COMMAND ON MACHINES EQUIPPED WITH CABIN FRONT D...

Page 25: ...ction fuse 7 5A F7 Power take off PTO protection fuse 10A F8 Alternator excitement protection fuse 5A F9 Engine shutdown protection fuse 30 15A F10 Radio and emergency lights protection fuse 30 10A F11 Position lights right line protection fuse 5A F12 Position lights right line Position lights right line number plate light protection fuse 5A F13 Headlights protection fuse 10A F14 Protection fuse 1...

Page 26: ...ised persons to drive the machine Remember that the responsibility for the machine lies with the person who has received it Do not start using the machine until sure of its functioning It is a good rule to practice in an open and clear area when manoeuvres in which experience is lacking need to be carried out Concerning driving of the machine follow the instructions as described below remembering ...

Page 27: ...s controlled by the left joy stick The various joy stick positions depending on the manoeuvre to be carried out are represented below STRAIGHT LINE MOVEMENT Position A FORWARD movement Position B REVERSE movement CHANGE OF DIRECTION Position F 90 RIGHT TURN ...

Page 28: ...SIVE RIGHT TURN IN FORWARD MOVEMENT Position G PROGRESSIVE LEFT TURN IN REVERSE MOVEMENT Position E 90 LEFT TURN Position C PROGRESSIVE LEFT TURN IN FORWARD MOVEMENT Position D PROGRESSIVE RIGHT TURN IN REVERSE MOVEMENT ...

Page 29: ...CONTROL OF THE LIFTING ARM Position I ARMS DESCENT Position L ARMS ASCENT SHOVEL CONTROL ...

Page 30: ... JOY STICK Button O HORN Button P HIGH FLOW EXCLUSION see power take off P T O paragraph Button Q HIGH FLOW INSERTION see power take off P T O paragraph RIGHT JOY STICK Button R power take off P T O INSERTION LEFT ROTATION Button S power take off P T O INSERTION RIGHT ROTATION USE OF THE MACHINE ...

Page 31: ...er to the unloading area the shovel must be positioned as low as possible and in maximum collection position Transfer must be carried out at a moderate speed Move as near as possible to the vehicle to be loaded keeping in mind that the shovel s trajectory lengthens during lifting During the arm lifting phase incline the shovel slightly forward and try to hold it as horizontal as possible to preven...

Page 32: ... to the ground Raise the lifting arms inclining the shovel forward until obtaining an angle of 45 between the base of the shovel and the ground The end of the shovel must be positioned above or in front of the accumulation to be flattened at the desired height Press the switch ref 5 positioned on the right dashboard to activate the arms fluctuation valve This switch MUST only be used with the ARMS...

Page 33: ...vel To start digging turn the shovel downward until it slightly touches the ground after which advance slowly continuing to turn the shovel downwards until it penetrates the ground Advance turning the shovel slightly backwards until it is filled When the shovel has been filled turn it backwards to contain all of the shovelled material lift it slightly and pull back to take it to the unloading area...

Page 34: ...ly accumulated material Pull back and repeat the operation until the ground has been levelled Regarding loading capacity of the shovel refer to the data supplied in the TECHNICAL FEATURES AND DATA chapter Do not overload the shovel An excessive load could cause loss of control or overturning of the machine with serious risks for the operator ...

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Messersi SL 45, Instruction Manual

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