MERLIN SOLAR TRAVELPRO 30 User Manual Download Page 7

INSTALLATION AND WIRING 

3.1 INSTALL THE CONTROLLER

3.2 WIRING

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1) Determine the Installation Location and Heat-dissipation Space
Determination of installation location: The controller shall be installed in a place with sufficient air flow through the radiators 
of the controller and a minimum clearance of 150mm from the upper and lower edges to ensure natural thermal convection.

2) Determine the size of Installation Location (158*96mm)

Step 1: Connect the battery 

CAUTION: A fuse in which current is 1.25 to 2 times the 
rated current of the controller must be installed on the 
battery side with a distance from the battery not greater 
than 150 mm.

Step 2: Connect the PV 

CAUTION: While wiring the controller do not turn on the 
breaker or fuse and make sure that the leads of “+” and “-” 
poles are connected correctly.
CAUTION: If the controller is used in an ungoverned or 
frequent lightning area, must install a reasonable arrester in 
the PV array input side.

Step 3: Connect the Remote temperature sensor cable

NOTE: The controller will charge or discharge the battery at 
25

o

as default and no temperature compensation when the 

temperature sensor is damaged.

Step 4: Connect the Remote battery voltage sensor 

CAUTION: Make sure that the battery voltage sensor cable 
of “+” and “-” poles are connected correctly when wiring.

Step 5: Connect the PC via the RS485 communication 
port

Refer to chapter 4 “Remote set battery type”.

3) Cut out the section (158*96mm)
4) Mark holes and drill holes 

φ 

3.5mm*4 

5) Secure the controller

6) Install the control case

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Summary of Contents for TRAVELPRO 30

Page 1: ...MERLIN TRAVELPRO 30 FLUSH MOUNT USER MANUAL SOLAR CHARGER MODEL TRAVELPRO 30...

Page 2: ......

Page 3: ...ty Instructions 1 Overview 2 Exterior 3 Installation and Wiring 3 1 Install the controller 3 2 Wiring 4 LCD Display 5 Protection 6 Troubleshooting 7 Technical Specifications 8 Disclaimer 9 Dimensions...

Page 4: ...refully before installation No user serviceable component inside the controller DO NOT disassemble or attempt to repair the controller Avoid direct sunlight high temperatures and DO NOT install the co...

Page 5: ...design High quality and low failure rate components ST IR to ensure the product lifetime 3 Stage intelligent PWM charging Bulk Boost Equalize and Float Battery type Sealed Gel Flooded and User Real t...

Page 6: ...T 2 03 MERLIN TRAVELPRO 30 1 The controller will charge the battery at 25 C as default and no temperature compensation when the temperature sensor is damaged 2 The port can detect accurate battery vol...

Page 7: ...onnect the PV CAUTION While wiring the controller do not turn on the breaker or fuse and make sure that the leads of and poles are connected correctly CAUTION If the controller is used in an ungoverne...

Page 8: ...s the SET button to clear the generated energy 3 SWITCH THE BATTERY TEMPERATURE UNIT Press the SET button and hold down for 5s under the battery temperature interface 4 BATTERY TYPE Battery type Seale...

Page 9: ...via the PC software APP software and MT50 ICON PHENOMENON INSTRUCTION Solid The system is normal but not charging Solid Full Flashing Battery Overvoltage Flashing Battery Over Discharge Energy bars ar...

Page 10: ...ur to the battery Correct the wiring error to resume normal operation Battery Overvoltage When the battery voltage reaches the overvoltage disconnect voltage it will automati cally stop battery chargi...

Page 11: ...will start up the controller Battery Overvoltage Battery Over Discharge PV array disconnection Confirm that PV wire connections are correct and tight Measure battery voltage with multi meter Minimum 8...

Page 12: ...ser 4 2mA 12V 2 6mA 24V 3mV C 2V Default 0 21V ITEM TRAVELPRO30 Storage Temperature Range Working Environment Temperature Relative Humidity Enclosure Grounding Altitude Pollution Degree 30 C 80 C 20 C...

Page 13: ...17V 9 17V 9 17V 9 17V 9 17V 9 17V 9 17V 9 17V 9 17V 9 17V 9 17V 9 17V 0 180 min 10 180 min 1 When the battery type is sealed gel flooded the adjusting range of equalizing duration is 0 to180min and bo...

Page 14: ...ment PV or load current voltage or power exceeding the rated value of the controller The controller working temperature exceeds the range of working temperature User disassembles and attempts to repai...

Page 15: ...For further details contact MERLIN SOLAR TECHNOLOGIES INC 5891 Rue Ferrari San Jose CA 95138 Ph 408 321 8258 E mail sales merlinsolar com www merlinsolar com 2020 Merlin Solar Technologies Inc...

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