Merida BIG.NINE E-LITE 600 Owner'S Manual Download Page 4

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Component description MERIDA pedelec

Stem
Handlebars

Shifter
Brake lever
Headset

Front brake
Rotor

Wheel:

Quick-release
Rim
Tire
Spoke
Hub
Valve

Saddle

Seat post

Seat post clamp

Rear brake

Rotor

Cassette sprockets

Rear derailleur

Chain
Crank
Pedal

III

Motor

Rechargeable battery

Display and

command console

Frame:

Top tube

Seat tube

Down tube

Chainstay

Rear stay

Head tube

Suspension fork:

Fork crown

Stanchion tube

III

Lower leg

Drop-out

Summary of Contents for BIG.NINE E-LITE 600

Page 1: ...at least pages 12 19 before your first ride Perform the functional check on pages 20 22 before every ride Observe the chapter Intended use the service schedule the bike card and the handover report M...

Page 2: ...im Tire Spoke Hub Valve Frame 1 Top tube 2 Seat tube 3 Down tube 4 Chainstay Saddle Seat post Seat post clamp Rear brake Rotor Front derailleur Cassette sprockets Rear derailleur Chain Chainwheel Cran...

Page 3: ...Tire Spoke Hub Valve Saddle Seat post Seat post clamp Rear brake Rotor Front derailleur Cassette sprockets Rear derailleur Chain Chainwheel Crank Pedal 1 2 3 4 5 6 7 I IV III II Frame 1 Top tube 2 Sea...

Page 4: ...Saddle Seat post Seat post clamp Rear brake Rotor Cassette sprockets Rear derailleur Chain Crank Pedal 1 2 3 4 5 6 I IV III II a Motor b Rechargeable battery c Display and command console a b c Frame...

Page 5: ...eans electronic mechanical by hand or otherwise for anoth er business purpose without prior written permission of Zedler Institut f r Fahrradtechnik und Sicherheit GmbH Text concept photos and graphic...

Page 6: ...n and tilt 41 Adjusting the brake lever reach 43 Adjusting the tilt of the handlebars and brake levers 44 Special features of MERIDA dirt and freeride bikes 45 Adjusting the saddle height 46 The brake...

Page 7: ...ends 100 Bicycle locks 100 Puncture kit 101 Cycle computers 101 Kickstand 101 Mudguards wheel protections 101 Transporting baggage 102 Taking children with you 103 Child seats 103 Child trailers 103 K...

Page 8: ...nstructions the term bike will always be used in general descriptions if this refers to mountain bikes and pedelecs Pay particular attention to the following symbols G This symbol indicates an imminen...

Page 9: ...OM complies with the requirements of the European standards EN 14766 for mountain bicycles and EN 15194 for pedelecs Also observe the system instructions of the drive manu facturers and the instructio...

Page 10: ...some jobs you may require additional special tools or supplementary in structions This manual cannot teach you the skills of a bicycle mechanic I This MERIDA CD ROM includes the system instructions of...

Page 11: ...s and MERIDA pedelecs These regulations may differ in each country Respect nature when riding through the forest and in the open countryside Only use your pedelec on signposted well maintained trails...

Page 12: ...ht incl baggage and bike should not exceed 135 kg Categorie 3 Cross country marathon and tour moun tain bikes MERIDA cross country b MERIDA marathon and MERIDA tour mountain bikes c are also suitable...

Page 13: ...to account Wearing special protectors is strongly recommended Full suspension MERIDA bikes with long suspension travels are typical for this category G For your own safety do not overestimate your rid...

Page 14: ...continue pedaling Without ped aling a MERIDA speed pedelec provides assistance to a maximum speed of 20 kmh MERIDA speed pedelecs are regarded as motor vehi cles have an operating license or EU type a...

Page 15: ...ncluding rider baggage and MERIDA speed pedelec The overall weight is 140 kg G Be sure to use your MERIDA bike only for its intended purpose as it may otherwise not withstand the stress and fail Risk...

Page 16: ...s For more information see the chapter The brake system and the instructions of the component manufacturers on this MERIDA CD ROM 3 Are you familiar with the type and functioning of the gears c Ask yo...

Page 17: ...ng effect and tire grip can be reduced drastically in wet conditions Look well ahead when riding on wet roads and go well below the speed you would ride at in dry condi tions G Be sure to use your MER...

Page 18: ...nstructions of your drive manufacturer on this MERIDA CD ROM 3 The functions of your MERIDA pedelec are operat ed with the buttons on the drive HMI c or on the command console d Are you familiar with...

Page 19: ...ikes without drive assistance A MERIDA pedelec is markedly heavier than a MERIDA bike without drive assistance For this reason parking pushing lifting and carrying the MERIDA pedelec is more difficult...

Page 20: ...nt manufacturers on this MERIDA CD ROM 3 Spin the wheels to check whether the rims are true If you have disc brakes watch the gap between frame and rim or tire and if you have rim brakes between brake...

Page 21: ...ing set that corre sponds to the regulations is a must on public roads Turn on the lights as soon as dusk sets in For more information see the chapter Legal requirements for riding on public roads G I...

Page 22: ...warning on the display Check the values are correct before every ride Do not set off on your MERIDA pedelec under any cir cumstances if the control element shows a warning For more information see the...

Page 23: ...ative to the front wheel f Briefly lean on the brake levers to make sure the handlebars are firmly fixed in the stem Realign the components if necessary and gently tighten the bolts to ensure a reliab...

Page 24: ...ute possible even if your MERIDA bike went through this check without any problems Do not accelerate or brake hard and do not ride your bike out of the saddle If you are in doubt about the performance...

Page 25: ...In such a case contact your MERIDA dealer imme diately For more information see the system instructions of your drive manufacturer on this MERIDA CD ROM 2 Check that all values are displayed properly...

Page 26: ...ride you may burn your fingers Always let the brake disc cool down before opening the quick release G Make sure the levers of both wheel quick re leases are always on the side opposite to the chain Th...

Page 27: ...d be at a right angle to the quick release axle h i e it should not stick out The lever should lie close to the frame or the fork so that it cannot be opened accidentally Make sure however that the le...

Page 28: ...ave the slightest doubt contact your MERIDA dealer and ask them to explain the system of your MERIDA bike to you G After wheel mounting test the brakes in sta tionary You should reach the pressure poi...

Page 29: ...ntil the two pins engage Close the quick release subsequently g by applying the force usually necessary for closing a quick release i More information are provided at www manitoumtb com Marzocchi 20mm...

Page 30: ...lever like a usual quick release lever At the beginning you should feel virtually no resistance and clamping effect When the lever is at right angle the resistance you feel should increase significan...

Page 31: ...sh by closing the Maxle thru axle quick release lever like a usual quick release lever g The quick release lever should not stand out to the front and should fit snugly against the lower leg Dismounti...

Page 32: ...ght position in front of the lower leg d Dismounting wheels If your bike is equipped with a Fox E Thru 15 mm th ru axle system open the quick release lever complete ly Open the thru axle by turning co...

Page 33: ...otate the thru axle nearly without resistance Tighten the axle a little Close the E Thru quick release lever like a usual quick release lever g At the beginning you should feel virtually no resistance...

Page 34: ...e to make a short functional check as described in the chapter Be fore every ride and do a test ride on your MERIDA bike in an area free of traffic G If you have a very small frame there may be the da...

Page 35: ...serted into a seat tube made of aluminum ti tanium or steel Do not grease carbon seat posts and or carbon seat tubes in the clamping area Use special carbon assembly paste instead Align the saddle wit...

Page 36: ...at least below the bottom of the top tube and below the top of the rear stays If seat post and frame require different minimum insertion depths you should opt for the deeper insertion depth G When rid...

Page 37: ...ur MERIDA dealer G These routines require a certain amount of manual skill and special tools Ask your MERIDA dealer to explain you both function and adjustment of your stem or let him do that work G T...

Page 38: ...ll steps 0 5 Nm increments and check the proper fit of the component in between Never exceed the maximum torque value indicated by the manufacturer You will find the prescribed values in the chapter R...

Page 39: ...he stem changes the position of handlebars brake levers and shifters Readjust these components as described in the chapter Adjusting the tilt of the handlebars and brake levers Stems for threadless sy...

Page 40: ...f your stem or still better let him do that work G In the case of turned stems it is possible that the cables are too short In this case riding can be unsafe If in doubt ask your MERIDA dealer G When...

Page 41: ...ad them carefully before adjusting the position of your saddle If you are in doubt or if you have any ques tions contact your MERIDA dealer Adjusting saddle position and tilt With patent seat posts f...

Page 42: ...ear part of the saddle the rear bolt has to be tightened clockwise and the front bolt has to be released if nec essary Check the strength while you press with your hands al ternate at the top and back...

Page 43: ...the component manufacturers on this MERIDA CD ROM Adjusting the brake lever reach With most brake systems the distance between the brake levers and the handlebar grips is adjustable This gives in part...

Page 44: ...the stem c and tighten the bolt a little more if necessary Use a torque wrench and never exceed the maximum torque values You find them directly on the components and or in the instructions of the com...

Page 45: ...components are permitted on your MERIDA bike If necessary contact your MERIDA dealer before mounting Special features of MERIDA dirt and freeride bikes Dirt biking g and freeriding h are among the mos...

Page 46: ...re in doubt or if you have any questions contact your MERIDA dealer Adjusting the saddle height In the case of MERIDA dirt and freeride bikes the saddle height depends on the use The seating position...

Page 47: ...to a halt as quickly as possible In the event of such emergency brakings the rider s weight shifts forward abruptly thus reducing the load on the rear wheel The rate of deceleration is primarily lim...

Page 48: ...look at the bike card and check whether the brake lever of the front brake is on the side you are used to right or left If it is not ask your MERIDA dealer to switch the brake levers before you set of...

Page 49: ...e respective man ufacturer See your MERIDA dealer and ask them to examine the remaining thickness of the rims when you have worn through your second set of brake pads at the latest He has special meas...

Page 50: ...es in the chapter Adjusting the brake lever reach To readjust the brakes unscrew the knurled lock ring lo cated at the point where the brake cable enters the brake lever on the handlebars b Unscrew th...

Page 51: ...he rims d e and are still sufficiently thick You can judge the wear of the brake pads by the appearance of grooves f If the pads are worn down to the bottom of the grooves it is time to replace them B...

Page 52: ...most striking feature of disc brakes a c is their out standing braking effect They respond a lot faster in wet conditions than rim brakes do and achieve their normal high braking power within a very s...

Page 53: ...larly check the lines and connections for leaks while pulling on the lever Contact your MERIDA deal er immediately in the event of a brake liquid leakage A leak in the brake lines can render the brake...

Page 54: ...igh amount of water or dirt to enter After readjusting check the functioning and make sure the brake pads do not drag when releasing the brake le ver and spinning the wheel Repeated readjustment at th...

Page 55: ...nue pedaling slowly and without force H With MERIDA pedelecs reduce the cadence and the pedaling force shortly before you start shifting In doing so there is a short inter ruption of the drive If you...

Page 56: ...pending on the gear system gear shifting is initiat ed by actuating a shifter e a brake and shift lever unit or by a short turn of the wrist with twist grips Continue pedaling during gear shifting how...

Page 57: ...switching gears to contin ue pedaling smoothly and without too much force Do not shift under load and in particu lar not at the front derailleur as this will shorten the ser vice life of your chain co...

Page 58: ...on Adjusting the limit stops The rear derailleur is equipped with limit screws d which limit the movement range of the derailleur thus preventing the derailleur and chain from colliding with the spoke...

Page 59: ...turning the limit screws f marked H and L The limit screws are adjusted by your MERIDA dealer They do not alter their position during normal use As with the rear derailleur the cable of the front dera...

Page 60: ...The most effective braking is achieved with the pedals in the horizontal position In the case of multi speed hubs and gearbox shift sys tems 1 stands for the first lowest gear The gears are shifted th...

Page 61: ...i speed hubs require only little maintenance and need not be adjusted very often Check the chain ten sion in particular when removing and mounting wheels and read the chapter Chain Care and wear If th...

Page 62: ...p on the ground especially in wet conditions Chain maintenance Although the chain is one of the wearing components of your MERIDA bike there are still ways for you to pro long its life Make sure the c...

Page 63: ...however rarely be necessary to tighten the spokes f G Poorly glued tubulars can make the tire come off the rim Risk of an accident A Truing retruing wheels is a dif cult job which you should definitel...

Page 64: ...f clincher and folding tires require in general a high value rim tape This rim tape protects the inner tube from the braking heat which could make the tire burst G Replace tires with a worn tread or w...

Page 65: ...ng hand pumps It is much easier with a track pump equipped with a pressure gauge g Rim trueness and spoke tension For the true running of the wheel it is imperative that the tension exerted by the spo...

Page 66: ...manufacturer on this MERIDA CD ROM If you have derailleur gears you should shift the chain to the smallest sprocket before removing the rear wheel This shifts the rear derailleur right to the outside...

Page 67: ...im Repair the puncture according to the instructions of the repair kit manufacturer or replace the inner tube When you have removed the tire you should also check the rim tape h It should lie squarely...

Page 68: ...st part of the rim well This will ease the job notice ably on the last centimeters Before fitting the tire completely on the rim check again whether the inner tube lies properly inside the tire and pr...

Page 69: ...ase the operating instructions of the repair kit manufacturer A Improper mounting can lead to malfunction ing or tire damage Therefore it is essential to follow the instructions of the component manuf...

Page 70: ...aped nipple can easily be engaged If you have disc brakes check before mounting the wheel whether the brake pads rest snugly in their seats in the brake caliper body The gaps between the brake pads an...

Page 71: ...red to as carbon or CRP need to be taken into account Carbon e is an extremely strong material which com bines high resistance with low weight After overstress however carbon components unlike metal p...

Page 72: ...tc do not use the MERIDA bike any longer Contact your MERIDA dealer immediately he will check the component thor oughly G Do not combine carbon handlebars with bar ends unless they are specifically ap...

Page 73: ...rtually no resis tance to moving if your MERIDA bike is to go straight stabilizing itself as it runs The shocks caused by uneven road surfaces expose the headset to considerable levels of stress In th...

Page 74: ...settings directly on the com ponents and or in the operating instructions of the com ponent manufacturers on this MERIDA CD ROM Check the headset for play as described above c Take care not to tighten...

Page 75: ...urers Within a certain range a preload can be applied to the coil springs Then the suspension only reacts when a greater load is applied However the spring rates are not changed as a result Heavy ride...

Page 76: ...ion forks d This feature gives you better con trol of your bike when riding cross country or on rough road surfaces and ensures more ground contact for the tire It noticeably reduces the strain on you...

Page 77: ...ube of the suspension fork If there is no rubber ring tie up a cable tie around one of the stanchion tubes Make sure it is not too tight you should still be able to move it it should however not slip...

Page 78: ...out and hits the top repeatedly when riding off road or on bad roads the setting of the springs is too soft In the case of air suspension forks the pressure must be increased In the case of steel coil...

Page 79: ...the full Turn the knob in the opposite direction If necessary lean again over the handlebars and compress the fork deeply so that the full travel is reactivated A Do not ride with reduced suspension...

Page 80: ...ompression when riding at high speed over an obstacle A high compression speed would possibly make the fork bottom out A weaker damping ensures a good responsive perfor mance leads however to an exces...

Page 81: ...he baggage as well as to the riding con ditions I Contact your MERIDA dealer or follow the re spective instructions in the operating instruc tions of the suspension fork manufacturer on this MERIDA CD...

Page 82: ...dations of the manufacturers These are routines for the sus pension fork service center 6 Suspension forks with pneumatic springs must be checked regularly for air pressure c since the air escapes ove...

Page 83: ...g on the adjustment of the rear shock the sad dle may tilt a little backwards when mounting which you should keep in mind when adjusting the saddle tilt If you have trouble sitting try lowering the sa...

Page 84: ...negative suspension travel or sag b Compare it against the total suspen sion travel as specified by the manufacturer to deter mine whether the suspension should be set to be harder or softer In the c...

Page 85: ...shock has a lockout mechanism do not activate the lockout function g when riding in rough terrain h but only when riding over smooth terrain roads field tracks A The rear shock should be set up and a...

Page 86: ...is how the reaction to obstacles can be optimized Rear shocks with adjustable rebound damping a have an adjusting knob mostly red to slow down or acceler ate the rebound movement If a second mostly b...

Page 87: ...extreme situation you can increase the compression damping h Proceed click by click as a too strong compression damping prevents the rear shock from using the com plete suspension travel The setting o...

Page 88: ...function when riding over rough terrain a but only when riding over smooth terrain such as roads or field tracks b Maintenance Rear shocks and rear frames are components of so phisticated design that...

Page 89: ...side to side If necessary ask a helper to hold the frame tight in the front area The check the rear shock for play place the rear wheel gently on the ground and lift it again a little Check for any r...

Page 90: ...wn your MERIDA pedelec carefully Riding with drive assistance The system is switched on and off at the buttons of the control element on the battery or on the handlebars Furthermore different assistan...

Page 91: ...yourself familiar with the riding char acteristics of your MERIDA pedelec and the possibly higher speed and acceleration before riding on public roads Risk of an accident Never ride without a helmet...

Page 92: ...e a week with a pressure gauge and changing it if necessary c shifting gears down in front of traffic lights and in tersections or in general in cases of stops and by setting off in low gears shifting...

Page 93: ...ghly read the chapter Riding a MERIDA pedelec Special features before reading this chapter Keep in mind that all tips and warnings given in the mentioned chapter apply all the more and with still grea...

Page 94: ...using your MERIDA speed pedelec on lanes which are closed to motor vehicles motorcycles and mo peds using your MERIDA speed pedelec on public roads and on private premises if authorized by the owner P...

Page 95: ...attery can heat up catch fire or even explode h Keep the rechargeable battery and the char ger out of the reach of children h We recommend that you charge your battery during the day and only in dry r...

Page 96: ...rag s Make sure not to discharge your rechargeable battery completely also referred to as depth discharge This occurs often when the bat tery has run out completely and the MERIDA pedelec was left sta...

Page 97: ...see the system instructions of your drive manufacturer on this MERIDA CD ROM Lighting system When riding on public roads a properly functioning lighting set is obligatory see the chapter Legal requir...

Page 98: ...t night or in twilight conditions or glasses with a high level of UV protection that you should wear if the sun is stronger Your MERIDA dealer has a wide range of cycling glasses available and will be...

Page 99: ...pedal with a click which you will hear and feel clearly The release force of clipless pedals is adjusted by means of an Allen key h If there are any creaking or squeak ing noises occurring some greas...

Page 100: ...A bike and even cause an accident Therefore before fitting any acces sories contact your MERIDA dealer and observe the in structions regarding the intended use of your MERIDA bike G Retrofitted access...

Page 101: ...get Your MERIDA dealer would be glad to advice you in de tail about a suitable type of kickstand Have a kickstand installed by your MERIDA dealer Mudguards wheel protections If you want to mount mudg...

Page 102: ...that you do not fasten any baggage to suspension forks It is advisable to carry baggage in stable pannier bags with a very low center of gravity When buying bags make sure they are watertight so that...

Page 103: ...dealer for advice and have a look at the bike card Also read the operating instructions of the manufacturers which were supplied with the child seat Child trailers A If you want to use your MERIDA bik...

Page 104: ...sual design involves rails fixed to the roof of the car onto which the bikes are fixed with clamps gripping the down tubes This can however result in irreparable damage to the frame High end very thin...

Page 105: ...hes from the carrier system may endanger other road users G Always secure the MERIDA bike or its com ponents when putting it them into the interior of your car Parts shifting around can impair your sa...

Page 106: ...you intend to travel By plane If you want to take your MERIDA bike with you when you go on a trip by plane pack it in an appropriate bi cycle suitcase a or in a bicycle cardboard box that you can obta...

Page 107: ...into a car and unloading it or when mounting it on a bicycle carrier system S Before transporting several pedelecs with a roof mounting or a rear mounting carrier system inform yourself about the max...

Page 108: ...also observe the regulations and rules about bike and pedelec transport in the countries through which you intend to travel By plane If you intend to take your MERIDA pedelec by plane or to dispatch i...

Page 109: ...de a great deal on poor road surfaces or cross country it will require correspondingly shorter ser vice periods The off season during the winter months is a very good time to take your MERIDA bike to...

Page 110: ...ndard hard wax on painted metal and carbon surfaces except from brake surfaces and brake discs Polish the waxed sur faces after drying to give them a nice shine Keep cleaning agents and chain oil clea...

Page 111: ...long time If your MERIDA bike is left standing on flat tires for an extended period this can cause damage to the structure of the tires It is therefore better to hang the wheels or the entire MERIDA b...

Page 112: ...semble original spare parts otherwise the operating license expires Drive maintenance and care The motor the rechargeable battery and the drive HMI and or display are mainly maintenance free except fo...

Page 113: ...brakes Check lever travel wear of brake pads position of pads x relative to rim test brakes in stationary check seals Brakes drum roller Lever travel test brakes in stationary x Brakes brake pads rim...

Page 114: ...Carbon new assembly paste no grease Front rear derailleur Clean and grease x Quick releases thru axles Check seat x Bolts and nuts Check and retighten if necessary x Multi speed hubs mudguards etc Val...

Page 115: ...omponent manufacturers on this MERIDA CD ROM Component Bolted connections Shimano1 Nm SRAM Avid2 Nm Tektro3 Nm TRP4 Nm Rear derailleur Mount on frame derailleur hanger 8 10 8 10 Cable clamp 5 7 4 5 Pu...

Page 116: ...aulic rim brakes Component Shimano1 Nm Avid2 Nm Tektro3 Nm TRP4 Nm Magura HS5 Nm Brake caliper mount on frame fork 6 8 9 10 IS adapter 6 8 6 8 6 8 10 brake caliper Brake lever unit on handlebars Singl...

Page 117: ...n this MERIDA CD ROM These values do not apply to the components of other manufacturers I Due to the unmanageable number of components on the market MERIDA is not in a position to foresee every produc...

Page 118: ...g to the regulations of your country Pay particular attention to your bicycle being equipped with the prescribed set of lights c and reflectors d Ask your MERIDA dealer to inform you about the road tr...

Page 119: ...s such as handle bars brakes etc if necessary G Keep in mind that retrofitted accessories can impair the function ing of your MERIDA bike If you are in doubt or if you have any questions contact your...

Page 120: ...een fitted with none other than original spare parts or accessories and had its suspension systems serviced by a MERIDA dealer once a year at least The guarantee does not cover labor and transport cos...

Page 121: ...acceptable quality and the failure does not amount to a major failure The benefits to the consumer given by this warranty are in addition to other rights and remedies of the Australian Consumer Law in...

Page 122: ...ter three years Order no Date Replaced or repaired parts Stamp and signature of the MERIDA dealer 1st service After 100 300 kilometers or 5 15 hours of use at the latest or after three months from dat...

Page 123: ...or after five years Order no Date Replaced or repaired parts Stamp and signature of the MERIDA dealer 7th service After 12 000 kilometers or 600 hours of use at the latest or after six years Order no...

Page 124: ...after nine years Order no Date Replaced or repaired parts Stamp and signature of the MERIDA dealer 11th service After 20 000 kilometers or 1 000 hours of use at the latest or after ten years Order no...

Page 125: ...gage _________ kg Pannier rack yes no Permitted overall load _________ kg Child seat permitted yes no Trailer permitted yes no Permissible trailer load _________ kg Brake lever Brake assignment Right...

Page 126: ...limit stops Bolted connections of attachment parts checked with torque wrench Other routines performed Test ride MERIDA dealer Last name Street City Phone Fax E Mail Handover date stamp and signature...

Page 127: ...s and all relevant provisions of the following directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC and compliance with the following standards is given 1 EN15194 2012 02 Cycles Electri...

Page 128: ...MERIDA com...

Page 129: ...MERIDA com MERIDA INDUSTRY CO LTD P O BOX 56 YUANLIN TAIWAN R O C PHONE 886 4 8526171 FAX 886 4 8527881 www merida bikes com...

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Merida BIG.NINE E-LITE 600, Owner'S Manual

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