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Mercury TP-702-59, Operation, Safety & Spare Parts Manual

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Mercury TP-702-59 Operation, Safety & Spare Parts Manual Download Page 148

Summary of Contents for TP-702-59

Page 1: ...Original Instruction...

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Page 3: ...1 4 Warning of Electrical Dangers A3 1 5 Grounding Instructions Shall Include the Following A3 1 6 Before Operating A4 1 7 During Operation A4 1 8 After Operating A4 1 9 Signs and Symbols A5 2 Machine...

Page 4: ...8 Auto Strap Feeding Process A19 4 Operating the Machine A21 4 1 Soft Tension Operation A21 4 2 High Tension Operation A21 4 3 Function Encoder A22 5 Adjustments A23 5 1 Strap Amount in the Accumulato...

Page 5: ...nsion A29 6 Troubleshooting A30 6 1 LCD Display A30 7 Maintenance A32 PART II 1 Wiring Diagram B1 PART III 1 Strapping Head Unit C1 2 Bandway Unit C39 3 Accumulator Unit C51 4 Reel Control Group C69 5...

Page 6: ...PART I...

Page 7: ...en changing the location of the machine even if the location should only be slightly changed Connect power supply properly before returning to service Do not alter or bypass protective interlocks Do n...

Page 8: ...alfunction the strapping machine is to be immediately stopped and locked out until the fault has been eliminated Before starting the strapping machine make sure that the area is clear and safe Do not...

Page 9: ...e supply cable and short circuit any energy storage components such as capacitors If the equipment was moved carefully refit and refasten all parts removed for transport before reapplying power Before...

Page 10: ...ylene PE cord strap 1 7 During Operation The weight of the package cannot exceed 25kg 55 lbs It may be necessary to use lifting aids for handling products that exceed 25kg 55 lbs The size of the packa...

Page 11: ...ce Welding area is approximately 270o C 520 Allow sufficient time for the heater to cool down before any work in welding area Warning for danger Do not put your hands or body into arch working area wh...

Page 12: ...urce frequency 0 99 1 01 nominal frequency Ambient temperature 5 C 40 C 41 104 Altitude shall be at altitudes up to 1000m above mean sea level Relative humidity not exceed 50 at 40 C Atmosphere Free f...

Page 13: ...er to avoid any distortion 2 4 Machine Description Automatic strapping machine for polypropylene PP strapping material Strap width from 5mm to 9mm Electronic heater temperature control Hinged front ta...

Page 14: ...to equipment design are equipped with safety devices If necessary these points are marked on the machine with warning signs and in the manual under working safety instructions The machine is equipped...

Page 15: ...activated This will remove power but the heating element will keeping heating CAUTION The heating unit operates at a very high temperature in order to melt the PP strapping To prevent burns avoid cont...

Page 16: ...nominal Outside diameter 420mm 16 5 Width Face 190mm 7 5 Table height Minimum 820mm 32 3 Maximum 920mm 36 2 Weight 157kg 346 lbs Noise emission 78dBA Ambient temp 5 40 41 104 Minimum package size 70mm...

Page 17: ...device Proper packaging requires that the casters rest in a recess Cover the machine with a sturdy box for protection Secure the unit to the pallet with plastic strapping Place the strapping across t...

Page 18: ...Foot Pedal Option 10 Side Door 11 Control Panel 12 Power Cord 13 Strapping Head Unit 14 Main Motor M1 Danger to Lift Suspend loads can fall down By inappropriate mounting or fracture of hoisting devi...

Page 19: ...on 1 Remove the packing material and check that the machine is complete and without any shipping damage 2 Adjust the table height by repositioning the screws underneath the machine frame refer to belo...

Page 20: ...to turn off the power unplug it put the power cord on the machine and un lock the front two lockable casters 6 Minimum Requirements to the Electrical Supply The electrical supply cord for the machine...

Page 21: ...kwise to reduce strapping tension This potentiometer is only functional under High tension mode 5 Function Encoder Turn clockwise or counterclockwise to change strapping settings Also It offers settin...

Page 22: ...overs the photo eye Delay time for initiating the cycle is controlled by TIMER 1 N Multiple strapping cycles initiates a cycle when a package covers the photo eye Cycling continuously until the photo...

Page 23: ...il should not be heavier than 12kg 27 lbs Too heavy strap would damage the Reel support system Polypropylene Strap Width 5 6 or 9mm Thickness 0 35 0 65 mm 0 014 0 026 Strap which has excessive camber...

Page 24: ...ge 5 Install a new strap coil onto the drum according to the instructions on the reel 6 Put Outer Flange back and the Reel Nut Handle Turning the Reel Nut Handle to the right to lock it 7 Remove the p...

Page 25: ...control panel to the right at 1 position and press Start Switch 2 Open the side door on the right 3 Press Reel Release Switch A and pull out around 90cm strap 4 Thread the strap between the 2 rollers...

Page 26: ...failed 6 Close the side door and press Start Switch Machine will complete the Auto Strap Feeding in 5 sec and have the strap feeding to the sealing point Caution In the process of Auto Strap Feeding...

Page 27: ...h or foot pedal switch option to start strapping NOTE When operating in soft tension mode the strap tension potentiometer does not function 4 2 High Tension Operation 1 Place a package in the middle o...

Page 28: ...eds to be altered and press encoder Turn encoder to change the value Then press encoder Turn encoder left to and press encoder to exit setting Turn encoder left to and press encoder to exit setting Fi...

Page 29: ...on Excessive amount of strap in the Accumulator Box can lead to the strap jam too curved and cause feeding problem Insufficient amount of strap in the Accumulator Box can lead to short feed problem or...

Page 30: ...ng smooth strap When it s necessary for increasing the feeding pressure please loosen the Nut A and turn Nut C upwards to increase the strength of Spring B Be sure to tighten Nut A by turning it count...

Page 31: ...cy Turn A clockwise to increase the heater temperature and turn it counterclockwise to decrease the heater temperature 5 4 Necessary Adjustments After Changing Strap Width Between 5mm and 6mm and 9mm...

Page 32: ...ce in the Arch The brush clearance in the left side and upper left should be about the strap width The brush clearance in the upper right should be about 2 3mm narrower to the strap The brush clearanc...

Page 33: ...amount in the accumulator box Please do the adjustment according to 5 1 if necessary 5 5 Adjustment for Feeding Reversing Pressure The upper table rear was screwed by captive screws To take it out ple...

Page 34: ...oosen Nut A and turn Nut B counterclockwise to decrease the feeding pressure After adjustments be sure to tighten these 2 Nuts well 2 Adjusting the Pressure for Reversing The machine is already well s...

Page 35: ...ing pressure for high tension might be necessary When insufficient strapping tension occurs even the Soft High tension switch is on high position and it is a result of feeding pressure for high tensio...

Page 36: ...al is continuously triggered before activating them Please check if any of these 2 Switches is defective b Reel Release Error This means the Reel Release Switch is continuously triggered before activa...

Page 37: ...ctions Too much debris on both sides of heater plate Clean both sides of the heater plate by fine sandpaper Insufficient heater temperature Increase the heater temperature according to 5 3 1 Sealing f...

Page 38: ...epend on regular cleaning and maintenance ATTENTION All the important strap transport components such as the drive rollers and the strap guides must be kept free from oil and grease lubricant The lubr...

Page 39: ...apping with several bundles paying attention to audible and visible failures and check for correct function Monthly or 100 000 strapping cycles Clean both sides of heater plate and polish with fine sa...

Page 40: ...everal times paying attention to mal functions repeat procedure Check strap accumulating function If necessary replace the assistant rollers do proper adjustments to accumulating feeding pressure or t...

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Page 42: ...PART II...

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Page 53: ...PART III...

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Page 55: ...it For 5 6mm 1 M7 1 900010 Strapping Head Unit For 9mm 1 1 M7 1 100000 Cam Group 1 SEE PAGE C3 2 M7 1 200000 Bar Guide Group 1 SEE PAGE C15 3 M7 1 300000 Feed Group For 5 6mm 1 SEE PAGE C23 M7 1 30001...

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Page 57: ...xhaust Fan Ass y 1 SEE PAGE C13 30 H42 1227 Washer 3 31 TA 089 Spring Hook 1 32 T7 1 10330 Bumper 4 33 T7 1 10360 Bumper Bracket 2 34 T7 1 64130 Return Spring 2 36 LA 40002 Label 1 38 MB1515 Metal Bus...

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Page 59: ...1 111800 Collar 1 9 M7 1 111900 Support 2 10 M7 1 112000 Cam Shaft 1 11 M7 1 112100 Position Cam 1 12 M7 1 112200 Arch Cam 1 16 M7 1 110100 Gear Box 1 21 TB 223 Washer 2 22 T7 1 11240 Handle 1 26 BR60...

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Page 61: ...1 1 2 M1 MOTOR ASS Y M7 1 120000 REF NO PART NO DESCRIPTION Q TY REMARKS 1 M7 1 121100 Gear Box Support 1 6 M7 1 221100 M1 Motor 1 11 HBS0520N HBS M5 20 N 4 16 SW05 SW M5 4 21 KYC0210 Key 2 10 1 C8...

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Page 63: ...6 M7 1 131600 Slide Table 1 M7 1 131600S Slide Table Stainless Steel Model Option 1 7 M7 1 131700 Spring Hook 1 11 T7 1 10140 Spring 1 12 T7 3 40470 Washer 2 16 BR6202ZZ Bearing 6202ZZ 1 18 ER04 Snap...

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Page 65: ...sher 5 5 18 t 3 1 9 M7 1 140100 Heater Set 1 11 TA 073 Spring Hook 1 12 TB 115 Spring 1 13 T5 1 12451 Heater Terminal 1 15 T7 1 12411 Heater Insulation 1 16 T7 1 12412 Heater Insulation 2 21 BR636ZZ B...

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Page 67: ...M7 1 150000 REF NO PART NO DESCRIPTION Q TY REMARKS 1 M7 1 151100 Fan Bracket 1 6 T5 1 12370 Fan 1 7 T7 6 10930 Fan Cover 1 11 TMS0412 TMS M4 12 4 13 HBS0410N HBS M4 10 N 2 16 SW04 SW M4 6 21 PW04 PW...

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Page 69: ...n 1 6 M7 1 210000 Front Bar Ass y 1 SEE PAGE C17 M7 1 210000S Front Bar Ass y Stainless Steel Model Option 1 7 M7 1 220000 Press Bar Ass y 1 SEE PAGE C19 M7 1 220000S Press Bar Ass y Stainless Steel M...

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Page 71: ...ar Ass y 1 M7 1 210000S Front Bar Ass y Stainless Steel Model Option 1 1 M7 1 211100 Front Bar 1 M7 1 211100S Front Bar Stainless Steel Model Option 1 6 TA 073 Spring Hook 1 7 TA 078 Spring 1 8 T7 1 1...

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Page 73: ...ar Ass y 1 M7 1 220000S Press Bar Ass y Stainless Steel Model Option 1 1 M7 1 221200 Press Bar 1 M7 1 221200S Press Bar Stainless Steel Model Option 1 6 TA 073 Spring Hook 1 7 TA 078 Spring 1 8 T7 1 1...

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Page 75: ...Bar Ass y 1 M7 1 230000S Rear Bar Ass y Stainless Steel Model Option 1 1 M7 1 231100 Rear Bar 1 M7 1 231100S Rear Bar Stainless Steel Model Option 1 6 TA 073 Spring Hook 1 7 TA 078 Spring 1 8 T7 1 131...

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Page 77: ...teel Model For 5 6mm Option 1 M7 1 310010 Upper Guide Ass y For 9mm 1 M7 1 310010S Upper Guide Ass y Stainless Steel Model For 9mm Option 1 12 M7 1 320000 Assistant Roller Ass y For 5 6mm 1 SEE PAGE C...

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Page 79: ...Upper Guide For 5 6 mm 1 M7 1 311100S Upper Guide Stainless Steel Model For 5 6 mm Option 1 M7 1 311110 Upper Guide For 9 mm 1 M7 1 311110S Upper Guide Stainless Steel Model For 9 mm Option 1 2 M7 1 3...

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Page 81: ...l Model For 5 6mm Option 1 M7 1 321110 Assistant Roller Bracket For 9mm 1 M7 1 321110S Assistant Roller Bracket Stainless Steel Model For 9mm Option 1 2 M7 1 321200 Shaft 2 3 M7 1 321300 Assistant Rol...

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Page 83: ...331200 Linkage 1 3 M7 1 331300 Shaft 1 4 M7 1 331400 Collar 1 5 M7 1 331500 Spring Hook 1 11 T7 1 64130 Return Spring 1 14 BR6901ZZ Bearing 6901ZZ 2 17 HBS0616N HBS M6 16 N 1 18 HBS0640N HBS M6 40 N 1...

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Page 85: ...N Q TY REMARKS 1 M7 1 341100 Retracting Arm 1 2 M7 1 341200 Shaft 1 6 TA 073 Spring Hook 1 11 BR635ZZ Bearing 635ZZ 1 14 MB1015 Metal Bush 1015 1 17 HBS0520N HBS M5 20 N 1 21 HB0612 HB M6 12 1 24 SW05...

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Page 87: ...00 Tension Guide For 5 6mm 1 M7 1 401300S Tension Guide Stainless Steel Model For 5 6mm Option 1 M7 1 401310 Tension Guide For 9mm 1 M7 1 401310S Tension Guide Stainless Steel Model For 9mm Option 1 4...

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Page 89: ...Steel Model For 9mm Option 1 2 M7 1 411200 Assistant Roller Housing For 5 6mm 1 M7 1 411200S Assistant Roller Housing Stainless Steel Model For 5 6mm Option 1 M7 1 411210 Assistant Roller Housing For...

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Page 91: ...421100 Tension Arm 1 2 M7 1 421200 Shaft 1 3 M7 1 421300 Connecting Rod 1 4 M7 1 421400 Spring Support 1 5 M7 1 421500 Spring 1 6 M7 1 421600 Nut 1 11 TB 223 Washer 1 16 BRCF8 Bearing CF8 1 18 HB0612...

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Page 93: ...t Stainless Steel Model For 9mm 1 1 M7 2 100000 Arch Group 1 SEE PAGE C41 M7 2 100000S Arch Group Stainless Steel Model 1 2 M7 2 200000 Bandway Group For 5 6mm 1 SEE PAGE C45 M7 2 200000S Bandway Grou...

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Page 95: ...7 2 10120 Guide 2 13 T7 2 10220 Connecting Rod 1 14 T7 2 10230 Connector 2 17 T7 2 10260 Spacer 4 19 T7 2 10290 Arm 1 24 T7 3 10530 Tube 6 31 WT163015 Thrust Washer 4 35 BRCF8 Bearing CF8 1 38 MB0806...

Page 96: ...2 1 ARCH GROUP M7 2 100000 M7 2 100000S REF NO PART NO DESCRIPTION Q TY REMARKS 66 SW05 SW M5 2 SW05S SW M5 Stainless Steel Model 2 67 SW06 SW M6 17 68 SW08 SW M8 3 72 PW06A PW M6 A 19 C43...

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Page 99: ...less Steel Model For 5 6mm 1 M7 2 210010 Strap Track Frame Ass y For 9mm 1 M7 2 210010S Strap Track Frame Ass y Stainless Steel Model For 9mm 1 16 T7 2 10190 Plate 4 17 T7 2 10210 Pin 4 T7 2 10210S Pi...

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Page 101: ...m 1 M7 2 201600S Track Frame Connector For 5 6mm Stainless Steel Model 1 M7 2 201610 Track Frame Connector For 9mm 1 M7 2 201610S Track Frame Connector For 9mm Stainless Steel Model 1 11 T7 2 20160 Sh...

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Page 103: ...h Cover LH Stainless Steel Model For 400H 1 12 T7 5 11120 Arch Cover Upper For 550W 1 T7 5 11120S Arch Cover Stainless Steel Model Upper For 550W 1 13 T7 5 11141 Brush Side For 400H 2 14 T7 5 11150 Br...

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Page 105: ...or 9mm 1 1 M7 3 100000 Strap Amount Control Group For 5 6mm 1 SEE PAGE C53 M7 3 100010 Strap Amount Control Group For 9mm 1 2 M7 3 200000 Auto Strap Feeding Group For 5 6mm 1 SEE PAGE C55 M7 3 200010...

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Page 107: ...ing 1 6 TF 007 Micro Switch 1 8 T6 3 10130 Accumulator Adjusting Bolt 1 9 T6 3 10200 Twist Stopper 1 10 T7 3 10140 Balance Bar For 5 6mm 1 T7 3 10141 Balance Bar For 9mm 1 11 T7 3 10180 Tube 1 12 T7 3...

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Page 109: ...210000 Roller Ass y 1 SEE PAGE C57 12 M7 3 220000 Movable Strap Guide Ass y For 5 6mm 1 SEE PAGE C59 M7 3 220010 Movable Strap Guide Ass y For 9mm 1 13 M7 3 230000 M4 Motor Ass y For 5 6mm 1 SEE PAGE...

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Page 111: ...REF NO PART NO DESCRIPTION Q TY REMARKS 1 M7 3 211100 Bracket 1 2 M7 3 211200 Roller 1 3 M7 3 211300 Collar 1 6 BR686ZZ Bearing 686ZZ 2 8 WA 010601 Washer 6 10 t 1 1 11 HBS0635HN HBS M6 35 H N 1 16 SW...

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Page 113: ...010 Movable Strap Guide Ass y For 9mm 1 1 M7 3 221100 Rotary Arm 1 2 M7 3 221200 Spacer 2 3 M7 3 221300 Link 1 4 M7 3 221400 Movable Strap Guide For 5 6mm 1 M7 3 221410 Movable Strap Guide For 9mm 1 8...

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Page 115: ...230010 M4 Motor Ass y For 9mm 1 1 M7 3 231100 Accumulator Main Roller For 5 6mm 1 M7 3 231110 Accumulator Main Roller For 9mm 1 4 M7 3 230100 M4 Motor Set 1 8 TB 223 Washer 1 9 T7 3 20110 Motor Suppor...

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Page 117: ...or 5 6mm 1 T7 3 20081 Assistant Roller Shaft Ass y For 9mm 1 1 T7 3 20150 Shaft 1 2 T7 3 20160 Assistant Roller For 5 6mm 1 T7 3 20162 Assistant Roller For 9mm 1 3 T7 3 20200 Spacer 1 6 T7 3 20100 Ass...

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Page 119: ...sed Plate For 5 6mm 1 M7 3 301210 Enclosed Plate For 9mm 1 3 M7 3 301300 Enclosed Plate For 5 6mm 1 M7 3 301310 Enclosed Plate For 9mm 1 4 M7 3 301400 Accumulator Box Cover 1 M7 3 301400S Accumulator...

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Page 121: ...312100 Collar 1 12 M7 3 312200 Left Cover 1 13 M7 3 312300 Lever 1 14 M7 3 312400 Right Cover 1 15 M7 3 312500 Spacer 1 16 WA 010602 Washer 6 2 11 t 0 5 2 18 TF 007 Micro Switch 1 19 H45 10250 Washer...

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Page 123: ...4 REEL CONTROL GROUP M7 4 100000 M7 4 100010 REF NO PART NO DESCRIPTION Q TY REMARKS M7 4 100000 Reel Control Group For 200mm 1 SEE PAGE C71 M7 4 100010 Reel Control Group For 150mm Option 1 C70...

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Page 125: ...Shaft 1 3 M7 4 101300 Base L 1 4 M7 4 101400 Base R 1 5 M7 4 101500 Collar 2 7 LA 30240 Label 1 8 M7 1 101600 Collar 1 11 M7 4 110000 Outer Flange Ass y For 200mm 1 SEE PAGE C73 M7 4 110010 Outer Flan...

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Page 127: ...00mm 1 M7 4 110010 Outer Flange Ass y For 150mm Option 1 1 M7 4 111100 Outer Flange For 200mm 1 T7 4 10122 Outer Flange For 150mm Option 1 2 M7 4 111200 Plate 1 3 M7 4 111300 Spring 1 6 LA 30240 Label...

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Page 129: ...Bolt 1 7 M7 4 121700 Gas Spring 1 8 M7 4 121800 Lid 2 11 T7 4 10140 Plate 1 12 T7 4 20160 Bearing Support 1 13 T7 4 20170 Brake For Reel 1 14 T7 4 20320 Spacer 1 18 LA 30230 Label 1 21 MSA0535 Lock Pi...

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Page 131: ...m 1 M7 5 900010S Body Frame Unit Stainless Steel Model For 9mm 1 1 M7 5 100000 Foot Bar Group 1 SEE PAGE C79 M7 5 100000S Foot Bar Group Stainless Steel Model 1 2 M7 5 200000 Cover Group For 5 6mm 1 S...

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Page 133: ...7 T7 5 10170 Caster Brake 2 T7 5 10170S Caster Brake Stainless Steel Model 2 8 T7 5 10180 Caster Free 2 T7 5 10180S Caster Free Stainless Steel Model 2 11 M7 5 110000 Foot Bar Ass y 1 SEE PAGE C81 M7...

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Page 135: ...teel Model 2 11 TB 114 Return Spring 2 TB 114S Return Spring Stainless Steel Model 2 12 T7 5 30141 Sensor Plate 1 16 MB1510 Metal Bush 1510 4 18 PMS0320 PMS M3 20 2 PMS0320S PMS M3 20 Stainless Steel...

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Page 137: ...eel Model Option 1 5 M7 5 201500 Hinge 2 6 M7 5 201600 Cover 1 M7 5 201600S Cover Stainless Steel Model 1 7 M7 5 201700 Table Support 2 M7 5 201700S Table Support Stainless Steel Model 2 11 M7 5 21000...

Page 138: ...0612S THS M6 12 Stainless Steel Model 4 40 THS0630N THS M6 30 N 2 THS0630S THS M6 30 Stainless Steel Model 2 41 HN05 HN M5 2 42 HN06 HN M6 2 44 SW05 SW M5 10 45 SW06 SW M6 6 46 SW06S SW M6 Stainless S...

Page 139: ...C86...

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Page 141: ...less Steel Model For 9mm 1 1 M7 5 211100 Upper Table Front For 5 6mm 1 M7 5 211100S Upper Table Front Stainless Steel Model For 5 6mm 1 M7 5 211110 Upper Table Front For 9mm 1 M7 5 211110S Upper Table...

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Page 143: ...DAL CONTROL SET T7 6 40001 OPTION REF NO PART NO DESCRIPTION Q TY REMARKS 1 T6 6 10350 Connector Foot Switch 1 2 T7 5 20130 Micro Switch 1 6 TMS0308 TMS M3 8 4 TMS0308S TMS M3 8 Stainless Steel Model...

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Page 145: ...Group Europe 1 SEE PAGE C93 M7 6 100000S Control Panel Group Stainless Steel Model Europe 1 M7 6 100010 Control Panel Group America 1 M7 6 100010S Control Panel Group Stainless Steel Model America 1...

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Page 147: ...0 Control Plate 1 M7 6 101200S Control Plate Stainless Steel Model 1 3 M7 6 101300 Rubber 2 4 M7 6 101400 LCD 1 5 M7 6 101500 Bracket 2 6 M7 6 101600 Encoder 1 7 M7 6 101700 Knob 1 8 M7 6 101800 Flex...

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Page 149: ...1600 Power Supply 1 7 M7 6 201700 Cable Gland PG25 4 8 M7 6 201800 Filter 2 9 M7 6 201900 CPU 1 11 M7 6 200100 Filter Set 2 16 T5 4 10160 Fuse Holder 3 17 T5 4 10310 Earth Plate 5P 1 18 T6 6 10980 Cab...

Page 150: ...ELECTRIC CONTROL GROUP M7 6 200000 M7 6 200010 REF NO PART NO DESCRIPTION Q TY REMARKS 45 FMS0406 FMS M4 6 8 48 HBS0510N HBS M5 10 N 4 50 SW04 SW M4 1 51 SW05 SW M5 4 53 PW05 PW M5 4 56 NTE04 NTE M4 4...

Page 151: ...C98...

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Page 153: ...SQ4 1 5 EW720005BX18 Wire Ass y X18 SQ5 1 6 M7 6 301100 Proxinity Switch SQ8 1 SEE PAGE C27 7 M7 6 301200 Photo Eye PH1 Option 1 SEE PAGE C3 8 EW720005BX25 Wire Ass y X25 Reel Release Switch 1 9 EW720...

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Page 155: ...Q TY REMARKS 1 EW720005BM04 Wire Ass y X4 Power for M4 M5 PCB 1 2 EW720005BM01 Wire Ass y X1 Power for M4 M5 1 6 EW720005BH02 Wire Ass y X2 Power for H T PCB 1 7 EW720005BH01 Wire Ass y X1 H T Sensor...

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