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MAINTENANCE

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Corrosion Control Anode

Your outboard has a corrosion control anode installed on the gearcase. An

anode helps protect the outboard against galvanic corrosion by sacrificing

its metal to be slowly corroded instead of the outboard metals.
The anode requires periodic inspection especially in salt water which will

accelerate  the  erosion.  To  maintain  this  corrosion  protection,  always

replace the anode before it is completely eroded. Never paint or apply a

protective coating on the anode as this will reduce effectiveness of the

anode.

ob00487

Exterior Care

Your outboard is protected with a durable baked enamel finish. Clean and

wax often using marine cleaners and waxes.

Fuel System

!

 WARNING

Avoid serious injury or death from gasoline fire or explosion. Carefully

follow all fuel system service instructions. Always stop the engine and do

not smoke or allow open flames or sparks in the area while servicing any

part of the fuel system.

Before servicing any part of the fuel system, stop engine and disconnect

the battery. Drain the fuel system completely. Use an approved container

to collect and store fuel. Wipe up any spillage immediately. Material used

to contain spillage must be disposed of in an approved receptacle. Any fuel

system service must be performed in a well‑ventilated area. Inspect any

completed service work for signs of fuel leakage.

Summary of Contents for OUTBOARD MOTOR

Page 1: ...LACEMENT PARTS FOR YOUR OUTBOARD We recommend using original Mercury Precision or Quicksilver replacement parts and Genuine Lubricants WARNING Using a replacement part that is inferior to the original...

Page 2: ...i Recommended spark plug and gap OWNER RESPONSIBILITY The owner operator is required to have routine engine maintenance performed to maintain emission levels within prescribed certification standards...

Page 3: ...ce gearcase lubricant See Gearcase Lubrication Check fuel line filter for contaminants See Fuel System Check corrosion control anode Check more frequently when used in salt water See Corrosion Control...

Page 4: ...Thread in hose coupling Top Cowl Removal And Installation REMOVAL 1 Unlock the rear latch by pushing lever down ob00485 2 Lift rear of cowl and disengage front hook ob00486 INSTALLATION 1 Engage the f...

Page 5: ...rd is protected with a durable baked enamel finish Clean and wax often using marine cleaners and waxes Fuel System WARNING Avoid serious injury or death from gasoline fire or explosion Carefully follo...

Page 6: ...r signs of deterioration or damage If any of these conditions are found the fuel line or primer bulb must be replaced Propeller Replacement WARNING If the propeller shaft is rotated while the engine i...

Page 7: ...ub from corroding and seizing to the propeller shaft especially in salt water always apply a coat of the recommended lubricant to the entire propeller shaft at the recommended maintenance intervals an...

Page 8: ...ust washer Spark Plug Inspection And Replacement WARNING Avoid serious injury or death from fire or explosion caused by damaged spark plug boots Damaged spark plug boots can emit sparks Sparks can ign...

Page 9: ...inger tight and then tighten 1 4 turn or torque to specifications Description Nm lb in lb ft Spark plug 27 20 Lubrication Points 1 Lubricate the following with Quicksilver or Mercury Precision Lubrica...

Page 10: ...92 NOTE Lubricating the tiller handle bushing and shift handle detent requires disassembly of the product These points should be lubricated at least once a year by an authorized dealer Tiller Handle R...

Page 11: ...cement for removal and installation of the propeller Coat the entire propeller shaft with lubricant to prevent the propeller hub from corroding to the shaft ob00490 Changing Engine Oil ENGINE OIL CAPA...

Page 12: ...ng gearcase lubricant visually check for the presence of water in the lubricant If water is present it may have settled to the bottom and will drain out prior to the lubricant or it may be mixed with...

Page 13: ...RCASE LUBRICANT CAPACITY Gearcase lubricant capacity is approximately 195 ml 6 6 fl oz GEARCASE LUBRICANT RECOMMENDATION Mercury or Quicksilver Premium or High Performance Gear Lubricant CHECKING LUBR...

Page 14: ...the vent plug and sealing washer before removing the lubricant tube 5 Remove lubricant tube and reinstall cleaned fill drain plug and sealing washer Submerged Outboard A submerged outboard will requir...

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