
93
500 EFI Bravo
MAINTENANCE
CHANGING DRIVE UNIT OIL (BRAVO III)
1 Remove gear lube monitor bottle from bracket.
2 Empty contents into suitable container.
3 Install monitor in bracket.
4 Place drive unit in full trim limit OUT position, remove OIL
FILL/DRAIN SCREW and sealing washer, and drain oil.
5 Remove OIL VENT screw and sealing washer. Allow oil to drain
completely.
IMPORTANT: If any water drained from OIL FILL/DRAIN hole, or
if oil appears milky, drive unit is leaking and should be checked
immediately by your Authorized Mercury MerCruiser Dealer.
6 Lower drive unit so propeller shaft is level. Fill drive unit, through
OIL FILL/DRAIN hole, with Specified Gear Lube until an air-free
stream of lubricant flows from OIL VENT hole.
IMPORTANT: Use only Quicksilver High Performance Gear
Lube in drive unit.
7 Install OIL VENT screw and sealing washer.
8 Continue to pump gear lube into the gear lube monitor circuit until
gear lube appears in the gear lube monitor.
9 Fill monitor to FILL mark. Lubricate O-ring on neck with sterndrive
oil. Install cap; do not overtighten.
10 Remove pump from OIL FILL/DRAIN hole. Quickly install sealing
washer and OIL FILL/DRAIN screw. Tighten securely.
11 Grease propeller shaft heavily with Anti-Corrosion Grease. Rein-
stall propeller and torque nut to 55 lb-ft (75 Nm) MINIMUM.
12 Recheck oil level after first use.
IMPORTANT: Oil level in gear lube monitor will rise and fall
during drive operation; always check oil level when drive is cool
and engine is shut down.
Summary of Contents for HP 500 EFI Bravo XR/XZ/III
Page 2: ...2 500 EFI Bravo...
Page 5: ...1 500 EFI Bravo 4 3 2 1 2 3 4 5 7 6...
Page 26: ...22 500 EFI Bravo GENERAL INFORMATION Courtesy of ABYC 1 2 3 4 5...
Page 46: ...42 500 EFI Bravo OPERATION CB218 70516 1 2 70518 70517 4 3...
Page 48: ...44 500 EFI Bravo OPERATION 70525 70528 70526 2 4 3 1 40671 6 5...
Page 50: ...46 500 EFI Bravo OPERATION CB181 4 5 3 1 7 6 2...
Page 52: ...48 500 EFI Bravo OPERATION CB183 6 5 5 2 2 1 4 4 6 1 3 3...
Page 54: ...50 500 EFI Bravo OPERATION 1 3 1 2 3...
Page 56: ...52 500 EFI Bravo OPERATION CA34 1 2 3 5...
Page 59: ...55 500 EFI Bravo NOTES...
Page 60: ...56 500 EFI Bravo OPERATION CB187 73976 73977 6 5 4 3 2 1...
Page 62: ...58 500 EFI Bravo OPERATION CB190 73979 1 b a 2...
Page 64: ...60 500 EFI Bravo OPERATION CB190 73978 1 2 3...
Page 66: ...62 500 EFI Bravo OPERATION 1 2 1 2...
Page 85: ...81 500 EFI Bravo NOTES...
Page 89: ...85 500 EFI Bravo NOTES...
Page 92: ...88 500 EFI Bravo MAINTENANCE HP 1 2 3 70571...
Page 99: ...95 500 EFI Bravo NOTES...
Page 102: ...98 500 EFI Bravo MAINTENANCE XR XZ Models 1 2 1 2 3...
Page 106: ...102 500 EFI Bravo NOTES...
Page 108: ...104 500 EFI Bravo MAINTENANCE CB150 Bravo III Models 77107 1 2 3 4 5 6 7...
Page 110: ...106 500 EFI Bravo MAINTENANCE 1 2 3 1 2 a b...
Page 112: ...108 500 EFI Bravo MAINTENANCE 1 2...
Page 118: ...114 500 EFI Bravo MAINTENANCE 5 6 70578 70577 70575 2 3 4 1 72032 71966 72029...
Page 120: ...116 500 EFI Bravo MAINTENANCE CB170 1 3 71176 1 2 3...
Page 125: ...121 500 EFI Bravo ok MAINTENANCE LOG Date Maintenance Performed Engine Hours...
Page 128: ...124 500 EFI Bravo COLD WEATHER OR EXTENDED STORAGE 2 4 a c e f d b...