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Official Recall Notification United States Federal Boat Safety Act—Mercury Diesel 3.0L Tier III Turbocharger Oil Supply Line

Update

THE INFORMATION IN THIS DOCUMENT IS CONFIDENTIAL AND PROTECTED BY COPYRIGHT AND IS THE PROPERTY OF MERCURY MARINE.

This document is provided for the sole and exclusive use of the original recipient as prescribed by Mercury Marine and may not be distributed or copied, digitally or

otherwise, without the prior written consent of Mercury Marine.

Page 8 / 12

© 2015 Mercury Marine

NOVEMBER  2014   2014-68

 

12. Assemble the new oil supply O‑ring onto the new oil supply line. Do not apply oil to the O‑ring. Doing so may introduce

contaminants.

57264

O-ring installed on oil line

13. Reinstall the oil supply line onto the engine. As with removal of the old line, it may be necessary to rotate the line during

installation. Install the oil supply line from the engine by maneuvering the flange of the oil supply line between the oil filter

canister, injection pump, and fuel supply lines.

IMPORTANT: Do not remove the oil port plug until it is necessary to attach the oil line. Contaminants may have been

loosened while maneuvering the oil line.

a -

Mechanical fingers maintaining position of port plug

while the oil line is being maneuvered

b -

Turbocharger oil line being installed

14. Using the mechanical fingers, secure the oil line flange to the engine with the retained screw. Hand‑tighten the screw.

57369

b

b

a

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Summary of Contents for Diesel 3.0L TDI Tier III

Page 1: ...II Turbocharger Oil Supply Line Update Models Affected Models Covered Serial Number Mercury Diesel 3 0L TDI Tier III engines All Scope Worldwide Situation Mercury Diesel has identified a situation whe...

Page 2: ...of Mercury Marine Page 2 12 2015 Mercury Marine NOVEMBER 2014 2014 68 Solution 1 Order 8M0100488 57371 a b c d d e f g h 8M0100488 Oil line kit Ref Qty Description a 1 Replacement oil line b 1 Oil fi...

Page 3: ...e distributed or copied digitally or otherwise without the prior written consent of Mercury Marine 2014 68 NOVEMBER 2014 2015 Mercury Marine Page 3 12 3 Remove the engine cover Component locations a O...

Page 4: ...ipient as prescribed by Mercury Marine and may not be distributed or copied digitally or otherwise without the prior written consent of Mercury Marine Page 4 12 2015 Mercury Marine NOVEMBER 2014 2014...

Page 5: ...ipient as prescribed by Mercury Marine and may not be distributed or copied digitally or otherwise without the prior written consent of Mercury Marine 2014 68 NOVEMBER 2014 2015 Mercury Marine Page 5...

Page 6: ...copied digitally or otherwise without the prior written consent of Mercury Marine Page 6 12 2015 Mercury Marine NOVEMBER 2014 2014 68 10 Remove the turbocharger oil supply line from the cylinder block...

Page 7: ...e prior written consent of Mercury Marine 2014 68 NOVEMBER 2014 2015 Mercury Marine Page 7 12 b As you are picking the line straight up begin to rotate the line at the top of the oil supply line towar...

Page 8: ...the O ring Doing so may introduce contaminants 57264 O ring installed on oil line 13 Reinstall the oil supply line onto the engine As with removal of the old line it may be necessary to rotate the li...

Page 9: ...xclusive use of the original recipient as prescribed by Mercury Marine and may not be distributed or copied digitally or otherwise without the prior written consent of Mercury Marine 2014 68 NOVEMBER...

Page 10: ...and exclusive use of the original recipient as prescribed by Mercury Marine and may not be distributed or copied digitally or otherwise without the prior written consent of Mercury Marine Page 10 12 2...

Page 11: ...ent is provided for the sole and exclusive use of the original recipient as prescribed by Mercury Marine and may not be distributed or copied digitally or otherwise without the prior written consent o...

Page 12: ...ect the battery Refer to your service guide for the proper procedure 25 Test run to check for engine oil leaks 26 Mark the engine with a green paint dot to indicate that the new oil line has been inst...

Page 13: ...bly a fire What will Mercury Marine do We have provided instructions to our dealers on the upgrade to be performed to these engines This update will be performed at no charge to you What should you do...

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