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Mercury 8.2 H.O. ECT Manual Download Page 91

Section 9 - Checklists

90-8M0061999   

eng

  MAY  2012

Page  83

Section 9 - Checklists

Table of Contents

Predelivery Inspection (PDI)................................................. 84

Customer Delivery Inspection (CDI)..................................... 85

9 

  

Summary of Contents for 8.2 H.O. ECT

Page 1: ...Town Hovik Post Code 1322 Country Norway ID Number 0575 Conformity assessment module used for exhaust emissions B C B D B E B F G H Other Community Directives applied Electromagnetic Compatibility Dir...

Page 2: ...ne Signature and title Date and place of issue May 22 2012 Fond du Lac Wisconsin USA Regulatory contact Regulations and Product Safety Department Mercury Marine W6250 W Pioneer Road Fond du Lac WI 549...

Page 3: ...n high quality standards applicable industry standards and regulations as well as certain emissions regulations At Mercury Marine every engine is operated and tested before it is boxed for shipment to...

Page 4: ...recommend that the operator read this Operation Maintenance and Warranty Manual and thoroughly understand the operational instructions for the power package and all related accessories before the boat...

Page 5: ...igital Gauges 20 Analog Gauges 21 Remote Controls 22 Panel Mount Features 22 Console Mount Features Single Engine 23 Slim Binnacle Console Mount Features Single Engine 23 Dual Console Control with CAN...

Page 6: ...attery Precautions 56 Cleaning the Flame Arrester 57 Changing the Positive Crankcase Ventilation Valve PCV 57 Water Separating Fuel Filter 58 GEN III Models 59 Removal 59 Installation 59 Serpentine Dr...

Page 7: ...ocal Repair Service 80 Service Away From Home 80 Stolen Power Package 80 Attention Required After Submersion 80 Replacement Service Parts 80 Parts and Accessories Inquiries 80 Resolving a Problem 80 C...

Page 8: ...Page iv 90 8M0061999 eng MAY 2012...

Page 9: ...Applications 8 Warranty for Commercial Applications 8 Warranty for Government Applications 9 Emission Control Warranty Information 9 Important Information 9 Emission Control Information Label 9 Owner...

Page 10: ...d Canada To ensure that your warranty coverage begins promptly your selling dealer should fill out the warranty registration card completely and mail it to the distributor responsible for administerin...

Page 11: ...boatbuilder customers who have achieved higher manufacturing standards It is the first and only comprehensive manufacturer installation certification program in the industry The program has three goa...

Page 12: ...Inboard Models and Vazer 100 Sterndrive Models The Limited Warranty for Horizon Inboard Models and Vazer 100 Models is four 4 years when installed by an Installation Quality Certified Installer or thr...

Page 13: ...oper maintenance What Mercury Marine Will Do Mercury Marine s sole and exclusive obligation under this warranty is limited to at our option repairing a defective part replacing such part or parts with...

Page 14: ...owing storage telephone rental inconvenience slip fees insurance coverage loan payments loss of time loss of income or any other type of incidental or consequential damages are not covered by this war...

Page 15: ...limited to at our option repairing a corroded part replacing such part or parts with new or Mercury Marine certified remanufactured parts or refunding the purchase price of the Mercury product Mercur...

Page 16: ...1 year 1 year Horizon 8 2 ECT The Americas excluding Brazil 3 years 4 years 3 years Brazil 2 years 2 years 2 years Europe Middle East Africa 2 years 3 years 3 years Australia New Zealand 2 years 2 ye...

Page 17: ...ote that the low emissions certification will not affect the fit function or performance of the engine Boatbuilders and dealers may not remove the label or the part it is affixed to before sale If mod...

Page 18: ...FOR SPARK IGNITION MARINE ENGINES XXXXXXXX SERIAL DOM MMM YYYY DISP X XL ECIEPACA 0575 43520 HC NOx FEL XX X g kWh POWER XXX kW CO FEL XXX g kWh FAMILY XXXXXXXXXXXX Indicates a marine engine complian...

Page 19: ...The warranty registration process is not related in any way to the process of obtaining a license title or registration from state boating authorities You should ask your dealer to update your warran...

Page 20: ...not covered by this warranty Non warranty maintenance replacement or repair of emission control devices and systems may be performed by any marine engine repair establishment or individual The use of...

Page 21: ...thorized to service the product as soon as a problem exists The warranty repairs will be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warrant...

Page 22: ...The Symbol for Cleaner Marine Engines Means 1 Cleaner Air and Water for a healthier lifestyle and environment 2 Better Fuel Economy burns up to 30 40 percent less gas and oil than conventional carbur...

Page 23: ...three star label identifies engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2008 exhaust emission standards or the Sterndrive and Inboard marine engine 2003...

Page 24: ...n 1 Warranty Page 16 90 8M0061999 eng MAY 2012 If in California the dealer must place the hang tag in a visible location in the boat prior to displaying the boat 43291 Hang tag front side Hang tag bac...

Page 25: ...nt Features Single Engine 23 Slim Binnacle Console Mount Features Single Engine 23 Dual Console Control with CAN Trackpad Features and Operation 24 Dual Handle Console Control With CAN Trackpad Featur...

Page 26: ...e coolant reservoir a Engine specifications b Serial number decal strip applied here c Belt routing d Service point color codes e Smartphone link Smartphone Link Scan the smartphone link with a smartp...

Page 27: ...perator moves outside the operator s position as in accidental ejection from the operator s position a Stop switch b Lanyard c Clips to the operator Accidental ejections such as falling overboard are...

Page 28: ...ring components Loss of power and directional control in heavy seas strong current or high winds Loss of control when docking WARNING Avoid serious injury or death from deceleration forces resulting f...

Page 29: ...d on some boats The owner operator should be familiar with all instruments and their functions Because of the large variety of instrumentation and manufacturers you should have your boat dealer explai...

Page 30: ...ration of the shift and throttle are controlled by the movement of the control handle Push the control handle forward from neutral with a quick firm motion to the first detent for forward gear Continu...

Page 31: ...kpad Navigates through System View on screen function messages Throttle Only Station Select Key Allows engine throttle advancement without shifting the engine The throttle only station select button a...

Page 32: ...Features and Operation Dual Handle Console Control With CAN Trackpad Features and Operation 1 Operation of shift and throttle is controlled by the movement of the control handle Push the control handl...

Page 33: ...0 Control handle tension adjustment screw This screw can be adjusted to increase or decrease the tension on the control handle cover must be removed This will help prevent unwanted motion of the handl...

Page 34: ...leted the action will be cancelled and a double beep will sound Pressing the TRANSFER button again will reinitiate a helm transfer SYNC 1 LEVER NEUTRAL TROLL THROTTLE ONLY DOCK TRANSFER 22593 Synchron...

Page 35: ...ted on the large post of the starter solenoid protects the engine wiring harness if an electrical overload occurs a Starter b Starter solenoid c 90 amp fuse do not remove d Positive starter stud Four...

Page 36: ...ory harness The emissions control system is protected by a 5 amp fuse located in the power harness a 5 amp fuse b Positive battery terminal Harness lead with fuse c Negative battery terminal A 20 amp...

Page 37: ...s to the engine harness may be purchased separately The service engine icon or MIL will provide a visual indication of a malfunction with the engine s emission control system and will remain illuminat...

Page 38: ...esting the Audio Warning System 1 Turn the ignition switch to the on position without cranking the engine 2 Listen for the audio alarm The alarm will sound if the system is functioning correctly Engin...

Page 39: ...clutch damage Transmission Guardian monitors the clutch pack pressure in forward and reverse gears If the transmission fluid pressure drops below a predetermined level Transmission Guardian lowers th...

Page 40: ...Section 2 Getting to Know Your Power Package Notes Page 32 90 8M0061999 eng MAY 2012...

Page 41: ...Freezing Temperature Operation 38 Drain Plug and Bilge Pump 38 Protecting People in the Water 39 While You Are Cruising 39 While Boat Is Stationary 39 High Speed and High Performance Operation 39 Pass...

Page 42: ...Stop the engine whenever passengers are boarding unloading or are near the back stern of the boat Shifting the drive unit into neutral is not sufficient Use personal flotation devices Federal law req...

Page 43: ...boat Seek further assistance from local law enforcement Carbon Monoxide Exposure Be Alert To Carbon Monoxide Poisoning Carbon monoxide CO is a deadly gas that is present in the exhaust fumes of all i...

Page 44: ...our boat to avoid possible water ingestion Do not turn the key off when the engine is above idle speed Do not use the lanyard stop switch to shut off the engine when operating above idle speed Enter t...

Page 45: ...e engine reaches 400 RPM Attempting to start the engine with the engine already running will turn the engine off 3 Turn ignition key to RUN position 4 Turn the ignition key switch to the START positio...

Page 46: ...control lever into forward or reverse gear position Panel mount and console mount remote controls Panel mount and console mount remote controls are equipped with a throttle only button To activate th...

Page 47: ...r additional information refer to Hi Performance Boat Operation booklet 90 849250 R03 from your dealer distributor or Mercury Marine Passenger Safety in Pontoon Boats and Deck Boats Whenever the boat...

Page 48: ...down far enough while airborne upon water contact it may penetrate under the water surface and submarine for an instant This will bring the boat nearly to a stop in an instant and can send the occupan...

Page 49: ...the boat when coming off plane At extremes can cause the boat to porpoise Shifting weight to front bow Improves ease of planing Improves rough water ride At extremes can cause the boat to veer back a...

Page 50: ...perature Frequently check engine oil level Add oil as needed It is normal for oil consumption to be high during the break in period After Break In Period To help extend the life of your Mercury MerCru...

Page 51: ...ns Table of Contents Cruising RPM 44 Fuel Requirements 44 Fuel Ratings 44 Using Reformulated Oxygenated Gasoline USA Only 44 Gasoline Containing Alcohol 44 Engine Oil 45 Engine Specifications 45 Horiz...

Page 52: ...ated Gasoline USA Only Reformulated gasoline is required in certain areas of the USA and is acceptable for use in your Mercury MerCruiser engine The two types of oxygenates used in these fuels are alc...

Page 53: ...ng lubricants listed in order of recommendation If you are servicing a catalyst engine use these for short periods of time only 1 Mercury Quicksilver 25W 40 Synthetic Blend NMMA FC W rated 4 cycle Mer...

Page 54: ...0 Ah Spark plug type NGK BPR6ES Spark plug gap 0 83 mm 0 033 in Emission control system Electronic control EC heated oxygen sensor HO2S catalyst Fluid Specifications Engine IMPORTANT All capacities ar...

Page 55: ...Fluid 53 Checking While Engine is Warm 53 Checking While Engine is Cold 54 Transmission Fluid 54 Changing 54 Closed Cooling System 54 Coolant Requirement 54 Checking Coolant Level 55 55 Filling the C...

Page 56: ...attery can cause product damage personal injury or death due to fire explosion electrical shock or unexpected engine starting Always disconnect the battery cables from the battery before maintaining s...

Page 57: ...e damaged or missing parts hoses and clamps tighten or replace as necessary Check plug leads and electrical leads for damage Remove and inspect the propeller If badly nicked bent or cracked contact yo...

Page 58: ...necessary Inspect the condition of the spark plugs spark plug wires and the distributor cap and rotor if equipped Replace as necessary If the condition of these components is satisfactory at inspecti...

Page 59: ...s required 1 Stop the engine Allow the oil to drain into the oil pan for approximately five minutes with the boat at rest in the water 2 Remove the dipstick wipe clean and install fully into the dipst...

Page 60: ...the change interval Engine oil should be changed before placing the boat in storage IMPORTANT Change engine oil when the engine is warm from operation Warm oil flows more freely carrying away more im...

Page 61: ...ary NOTE Adding 0 95 L 1 US qt of engine oil raises the level from the bottom of the operating range to the top of the operating range All Models Capacity Fluid Type Engine oil with filter 6 5 L 7 US...

Page 62: ...el 4 Install the dipstick hand tighten the T handle to seat the O ring Do not overtighten Transmission Fluid Model Capacity Fluid Type 63A 4 3 L 4 5 US qt Dexron III Automatic Transmission Fluid 63V 4...

Page 63: ...on suitable to the lowest temperature to which the engine will be exposed The coolant section of the closed cooling system must be filled with a 50 50 mixture of Extended Life Antifreeze Coolant and d...

Page 64: ...nite and explode spraying out sulfuric acid which can cause severe burns Ventilate the area around the battery and wear protective equipment when handling or servicing batteries Multiple EFI Engine Ba...

Page 65: ...back edge of the silencer and pull forward to remove a Silencer b Flame arrester 2 Loosen the flame arrester clamp and remove the flame arrester a Flame arrester b Flame arrester clamp 3 Clean the fl...

Page 66: ...d explosive Ensure that the key switch is off and the lanyard is positioned so that the engine cannot start Do not smoke or allow sources of spark or open flame in the area while servicing Keep the wo...

Page 67: ...the filter assembly and into the Cool Fuel Module filter reservoir 9 Remove the filter cup from the filter cap by grasping the filter cap and rotating it in a clockwise direction while holding the fi...

Page 68: ...tallation clean spilled fuel and properly ventilate the engine compartment If leaks continue stop engine immediately and contact your authorized Mercury MerCruiser dealer Serpentine Drive Belt Inspect...

Page 69: ...correct belt length or belt failure can cause the tensioner to contact the cast stops See your authorized MerCruiser dealer for service if these conditions exist CAUTION Rapid release of the belt tens...

Page 70: ...entilation plate 1 Close the seacock if equipped then disconnect the seawater inlet hose from the seawater pump 2 If not equipped with a seacock disconnect the seawater inlet hose from the seawater pu...

Page 71: ...prevent water from siphoning into the engine or boat 3 Using a suitable adapter connect the flushing hose from the water source to the water inlet of the seawater pump NOTICE Flushing the engine when...

Page 72: ...Section 5 Maintenance Notes Page 64 90 8M0061999 eng MAY 2012...

Page 73: ...ion 66 Draining the Seawater System 67 Drain System Identification 68 Air Actuated Single Point Drain System 68 Manual Drain System 68 Air Actuated Single Point Drain System 68 Boat in the Water 68 Bo...

Page 74: ...er for Marine Engines added to any fuel remaining in the tank Refer to Fuel Requirements for additional information 4 Flush the cooling system Refer to the Maintenance section 5 Supply cooling water t...

Page 75: ...ORTANT Ensure that some fogging mixture remains in the engine Do not allow the engine s fuel system to become completely dry 7 Replace the water separating fuel filter element Refer to Section 5 Drain...

Page 76: ...Starboard side blue drain plugs b Port side blue drain plug Air Actuated Single Point Drain System Boat in the Water NOTE This procedure is written for the air pump that was shipped with the engine f...

Page 77: ...ions a Starboard side air actuated drain location b Port side air actuated drain location 9 Allow the system to drain for a minimum of five minutes Pump air as necessary to keep the green indicators e...

Page 78: ...However any air source can be used 1 Place the boat on a level surface and ensure the boat is level 2 Obtain the air pump 3 Ensure that the lever on top of the pump is flush with the handle horizontal...

Page 79: ...e to start 11 Remove the air pump from the air manifold and return it to the mounting bracket 12 Mercury MerCruiser recommends leaving the drain system open while transporting the boat or while perfor...

Page 80: ...lower hoses to allow water to completely drain when hoses are disconnected 1 Place the boat on a level surface to ensure complete draining of the system 2 Remove two blue drain plugs from the seawate...

Page 81: ...g or connecting the battery cables in the incorrect order can cause injury from electrical shock or can damage the electrical system Always disconnect the negative battery cable first and connect it l...

Page 82: ...Section 6 Storage Notes Page 74 90 8M0061999 eng MAY 2012...

Page 83: ...rter Motor Will Not Crank Engine or Cranks Slowly 76 Engine Will Not Start or Is Hard to Start 76 Engine Runs Rough Misses or Backfires 77 Poor Performance 77 Excessive Engine Temperature 77 Insuffici...

Page 84: ...ottle speed is within the allowable limit Consult an authorized Mercury MerCruiser dealer for assistance Troubleshooting Charts Starter Motor Will Not Crank Engine or Cranks Slowly Possible Cause Reme...

Page 85: ...r redistribute load more evenly Flame arrestor dirty Clean the flame arrestor Boat bottom fouled or damaged Clean or repair as necessary Ignition problem See Engine Runs Rough Misses or Backfires Engi...

Page 86: ...amaged wiring Faulty alternator Test alternator output replace if necessary Remote Control Is Difficult to Move Has Excessive Play or Makes Unusual Sounds Possible Cause Remedy Insufficient lubricatio...

Page 87: ...ce 80 Local Repair Service 80 Service Away From Home 80 Stolen Power Package 80 Attention Required After Submersion 80 Replacement Service Parts 80 Parts and Accessories Inquiries 80 Resolving a Probl...

Page 88: ...throttle for most of their life They are also expected to operate in both fresh and saltwater environments These conditions require numerous special parts Exercise care when replacing marine engine p...

Page 89: ...a 3164 Australia 32 87 32 32 11 32 87 31 19 65 Marine Power Europe Inc Parc Industriel de Petit Rechain B 4800 Verviers Belgium 954 744 3500 954 744 3535 Mercury Marine Latin America Caribbean 11650 I...

Page 90: ...for information on additional literature that is available for your particular Mercury MerCruiser power package and how to order that literature Print or type your mailing address which be used as yo...

Page 91: ...Section 9 Checklists 90 8M0061999 eng MAY 2012 Page 83 Section 9 Checklists Table of Contents Predelivery Inspection PDI 84 Customer Delivery Inspection CDI 85 9...

Page 92: ...s tight Battery of proper rating fully charged secured with protective covers in place All electrical connections tight Exhaust system hose clamps tight All fuel connections tight Correct propeller se...

Page 93: ...ident of California CARB hang tag in boat CARB decal properly affixed to boat hull Customer Delivery Inspection CDI IMPORTANT This checklist is for packages that are not equipped with Axius For engine...

Page 94: ...artCraft accessories if applicable Off season storage and maintenance schedule Engine starting stopping shifting using throttle Boat lights battery switch location fuses breakers Trailer if applicable...

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