Mercury 225 OptiMax Service Manual Download Page 8

90-822900R3   DECEMBER 1997

1A-2 - IMPORTANT INFORMATION

Model 3 Litre Work/225 Carb/225 EFI/250EFI

GEAR

HOUSING

Gear Ratio
1994 Standard Ratio All Models

1995/1996 Gear Ratios All Models

Optional High Altitude Ratio 
(Right Hand Rotation)
3 Litre Work (All Shaft Lengths)
225 Carb (20 in. Shaft Length)
225 Carb (25 in./30 in. Length)
225 EFI (All Shaft Lengths)
250 EFI (All Shaft Lengths)

Gearcase Capacity
Pinion Height
Forward Gear Backlash

– 1.75:1/1.87:1

Reverse Gear Backlash

– Standard Rotation

– Counter Rotation

Water Pressure @ RPM 

– @ Idle
– @ 5000 RPM

1.64:1  17/28 Teeth

Service Replacement Ratio for 1.64:1 is

1.62:1 13/21 Teeth

1.87:1  15/28 Teeth
1.75:1  12/21 Teeth

1.75:1
1.75:1
1.75:1
1.75:1

28.0 fl. oz. (828.0ml)

0.025 in. (0.64mm)

.

0.017 in. – 0.028 in. (0.43mm – 0.71mm)

0.028 in. to 0.052 in. (0.71mm to

1.32mm)

0.040 in. – 0.060 in. (1.0mm – 1.52mm)

1-1/2 – 4-1/2 psi (10.3 – 30.8kPa)

8 – 10 psi  (54.8 – 68.5kPa) Minimum

FUEL

SYSTEM

Fuel
Recommended Gasoline
Recommended Oil
Gasoline/Oil Ratio
Fuel Pressure – @ Idle

– @ WOT

 Gasoline w/Oil Injection

Unleaded 87 Octane Minimum

Quicksilver TC-W3 2 Cycle Outboard Oil

50:1

2 psi (13.7kPa)
8 psi (54.8kPa)

STARTING

SYSTEM

Manual Start – All Models
Electric Start – All Models

Starter Draw (Under Load)
Starter Load (No Load)
Minimum Brush Length

Battery Rating

Emergency Start Rope

165 Amperes

25 Amperes

0.25 in. (65.4mm)

630 Marine Cranking Amps (MCA)

or 490 Cold Cranking Amps (CCA)

IGNITION

SYSTEM

Type
Spark Plug Type

1994 – 1996 S/N 0D280813 - 
0G437999 3 Litre Work/225 Carb

1997 S/N 0G438000 and UP

3 Litre Work/225 Carb
1994/95/96/97 225 EFI/250EFI

Spark Plug Gap

NGK BPZ8H-N-10
Champion QL77CC

Capacitor Discharge

NGK BPZ8H-N-10

Champion QL77CC 
Champion QL77CC 

0.040 in. (1.0mm)

0.035 in. (0.89mm)

CHARGING

SYSTEM

Alternator Output (Regulated)

Brush Length

30 Amperes @ 750 RPM

60 Amperes @ 2000 RPM

Std. Exposed Length: 0.413 in. (10.5mm)

Min. Exposed Length: 0.059 in. (1.5mm)

Summary of Contents for 225 OptiMax

Page 1: ...MODELS 225 225 EFI 250 EFI 3 0 Litre Marathon 3 0 Litre SeaPro United States 0D280813 and Above With Serial Numbers SERVICE MANUAL 90 822900R3 DECEMBER 1997 Printed in U S A 1997 Mercury Marine ...

Page 2: ...ach method We have not under taken any such wide evaluation Therefore anyone who uses a service procedure and or tool which is not recommended by the manufacturer first must completely satisfy himself that neither his nor the products safety will be endangered by the service procedure selected All information illustrations and specifications con tained in this manual are based on the latest produc...

Page 3: ...oved Before raising or removing and outboard engine from a boat the following precautions should be adhered to 1 Check that flywheel is secured to end of crank shaft with a locknut and lifting eye is threaded into flywheel a minimum of 5 turns 2 Connect a hoist of suitable strength to the lifting eye In addition personnel should not work on or under an outboard which is suspended Outboards should ...

Page 4: ...eral Information D Outboard Installation Section 2 Electrical A Ignition B Charging Starting System C Timing Synchronizing Adjusting D Wiring Diagrams Section 3 Fuel System A Fuel Pump B Carburetor C Fuel Injection D Oil Injection E Emissions Section 4 Powerhead Section 5 Mid Section A Clamp Swivel Brackets Drive Shaft Housing B Power Trim Section 6 Lower Unit A Right Hand Rotation B Left Hand Rot...

Page 5: ...1 A IMPORTANT INFORMATION SPECIFICATIONS ...

Page 6: ...90 822900R3 DECEMBER 1997 1A 0 IMPORTANT INFORMATION Table of Contents Page Master Specifications 1A 1 ...

Page 7: ...K Type Displacement V 6 Cylinder Two Cycle Loop Charged 185 9 cu in 3047cc STROKE Length All Models 3 00 in 76 2mm CYLINDER BORE Diameter Std Taper Out of Round Wear Maximum Bore Type 3 6265 in 92 1131mm 0 003 in 0 076mm Cast Iron PISTON Piston Type Standard Aluminum 3 621 in 0005 in 91 973mm 0 0127mm COMPRESSION All Models Using a fully charged battery throttle shutters wide open and cylinder blo...

Page 8: ...2 4 1 2 psi 10 3 30 8kPa 8 10 psi 54 8 68 5kPa Minimum FUEL SYSTEM Fuel Recommended Gasoline Recommended Oil Gasoline Oil Ratio Fuel Pressure Idle WOT Gasoline w Oil Injection Unleaded 87 Octane Minimum Quicksilver TC W3 2 Cycle Outboard Oil 50 1 2 psi 13 7kPa 8 psi 54 8kPa STARTING SYSTEM Manual Start All Models Electric Start All Models Starter Draw Under Load Starter Load No Load Minimum Brush ...

Page 9: ...imary Ignition Circuit 4 Primary Ignition Circuit 6 Primary Ignition Circuit Line Pressure Injectors 650 50 5000 5800 5000 5800 Preset Factory 6 1 and 2 Injectors WHITE Lead 3 and 4 Injectors DARK BLUE Lead 5 and 6 Injectors YELLOW Lead 34 psi 36 psi 234kPa 248kPa OIL INJECTION Recommended Oil Oil Tank Capacity in boat Approx Time Model 225 250 Reserve Capacity Approx Time Output 1500 RPM for 3 Mi...

Page 10: ...t Float Adjustment WMV 6 Cylinder 1 Main Jet Idle Jet Vent Jet Cylinder 2 Main Jet Idle Jet Vent Jet Cylinder 3 Main Jet Idle Jet Vent Jet Cylinder 4 Main Jet Idle Jet Vent Jet Cylinder 5 Main Jet Idle Jet Vent Jet Cylinder 6 Main Jet Idle Jet Vent Jet 650 50 5000 5500 1 1 2 1 4 Float is Level with top of Bowl w Bowl In verted 078 042 080 078 042 080 080 056 080 078 018 080 088 056 080 078 018 080...

Page 11: ...t Float Adjustment WMV 11 Cylinder 1 Main Jet Idle Jet Vent Jet Cylinder 2 Main Jet Idle Jet Vent Jet Cylinder 3 Main Jet Idle Jet Vent Jet Cylinder 4 Main Jet Idle Jet Vent Jet Cylinder 5 Main Jet Idle Jet Vent Jet Cylinder 6 Main Jet Idle Jet Vent Jet 650 50 5000 5500 1 1 2 1 4 Float is Level with top of Bowl w Bowl In verted 082 040 080 082 046 080 082 058 080 086 048 080 082 054 080 082 048 08...

Page 12: ...oat Adjustment WMV 7 Cylinder 1 Main Jet Idle Jet Vent Jet Cylinder 2 Main Jet Idle Jet Vent Jet Cylinder 3 Main Jet Idle Jet Vent Jet Cylinder 4 Main Jet Idle Jet Vent Jet Cylinder 5 Main Jet Idle Jet Vent Jet Cylinder 6 Main Jet Idle Jet Vent Jet 650 50 5000 5500 1 1 2 1 4 Float is Level with top of Bowl w Bowl In verted 086 038 080 086 038 080 088 070 080 088 020 080 088 070 080 088 032 080 ...

Page 13: ...in Jet Idle Jet Vent Jet Cylinder 6 Main Jet Idle Jet Vent Jet 650 50 5000 5500 1 1 2 1 4 Float is Level with top of Bowl w Bowl In verted 084 046 082 082 060 082 084 054 086 086 052 086 084 058 082 082 052 082 T I M I N G Idle Timing Maximum BTDC W O T 5000 RPM or Above MODEL 3 LITRE WORK 225 CARB MODEL 225 EFI MODEL 250 EFI 4 8 ATDC 19 BTDC 5000 RPM 24 BTDC 5500 RPM 24 BTDC 5000 RPM 24 BTDC 5800...

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