Mercury 1170 RPM, User Manual, Page: 4 / 6

This high speed burnisher is shipped from the factory with the handle
unattached. You will need two 7/16” wrenches to complete the assembly.
Remove the handle and mounting hardware from its carton.
Bolts, nuts, washers and the locking lever assembly are in the
plastic bag attached to the handle.
1. Mount the handle on the chassis.
Align the handle with the yoke (1) over the
mount (2) on the burnisher chassis. The
power cord will be facing the motor. Place a
flat washer (4) on a 3” bolt (3), then place
the bolt through the holes in the yoke and
the mount. Place another washer on the
bolt and secure with the locking nut (5). Tip
the handle back and out of your way for the
next step.
2. Mount the support braces on the handle.
Tip the handle up. The handle mounting collar
(7) is designed to slide freely up and down the
handle tube, allowing the handle to be adjusted
for the comfortable operation of all users. Line up
the mounting collar with the upper holes in the
two straight handle braces (6).
!
Place the curved spacer (12) with a
square hole onto the locking lever shaft
(11). The curve must face the lever.
!
Insert the shaft through the upper hole in
the left handle brace (6), mounting collar
(7), and right handle brace.
!
Place a spacer (9) on the shaft.
!
Place the split washer (11) on the shaft
!
Place the locking wing nut (13) on the
shaft.
!
Adjust the wing nut for tightness. When
correctly installed, the collar slides easily
when the cam-engineered locking lever is
“up”, but is firmly fixed when the lever is
“down”.
3
1
4
2
5
13
11
7
11
6
9
12
2.0 Mount the Handle
(4)
MERCURY ULTRA D.C. 1170 - 1500 - 2000 RPM
ITEM DESCRIPTION PART # #
1 Switch Box Back Cover A-104 1
2 Handle Tube Screw B-23 2
3 Switch Box Closing Screws B-21 4
4 Strain Relife Clip M-213 1
5 Switch Plate Screw B-68 2
6 Rubber Spacer - Yellow M-218Y 2
7 Hand Grip M-218 2
8 Handle Tube Insert M-247 1
9 Handle Tube Assembly M-206 1
10 Cable Hook Screw B-2 2
11 Cable Hook A-164 1
12 Sliding Collar A-111 1
13 Flat Washer B-37 1
14 Split Washer B-39 1
15 Cam Lock Wing Nut B-25 1
16 Straight Brace M-233 2
17 Stop Nut B-10 1
18 Washer B-28 2
19 Cap Screw B-9 2
20 Yoke Tube Mount Bolt B-18A 2
21 Tube Mounting Nut B-19 2
22 Yoke A-1001 1
23 Yoke Nut B10 1
24 Yoke Bolt B14 1
25 Handle Tube Cable G-16 1
26 Black Rubber Cable Connector M-249 1
27 Cable Grommet B-63 1
28 Rectangular Hole Cam Washer B-67 1
29 Cam Assembly C-100 1
29A Complete Cam Assembly Kit (Includes 1 each CCA 1
Of Drawing Items #13, 14, 15, 28, 29)
30 50 Foot Cable 14/3 G-14-50 1
31 Insulated Flag Wire Connector G-48 5
32 On-off Switch And Plate Assembly G-30-AB 1
33 Switch Mounting Plate G-30-B 1
34 Ground Wire Screw B-1 2
35 Int. Tooth Lockwasher B-35 1
36 Flat Hex Nut B-33 1
37 Trigger Return Spring G-30-C-T057 1
38 Label - Switchbox Call For # 1
39 Switch Box Front A-103 1
40 Wire Nut G-47 1
41 Triggers A-105 2
42 16" Crossbar M-211-A 1
43 Trigger Pins B-70 2
44 Cross Bar Screw B-22 2
45 Safety Interlock Assembly SIA-1 1
MERCURY ULTRA D.C. 1170 - 1500 - 2000 RPM
(9)