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Mercury Racing QC4V 1350, Operation, Maintenance & Warranty Manual, Page: 59 / 73

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Summary of Contents for QC4V 1350

Page 1: ...tion Maintenance and Warranty Manual and thoroughly understand the operational instructions for the power package and all related accessories before the boat is used The product you have purchased com...

Page 2: ...G The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm COPYRIGHT AND TRADEMARK INFORMATION Mercury Marine F...

Page 3: ...2013 i SECTIONS WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CONDITIONS AFFECTING OPERATION 5 MAINTENANCE 6 COLD WEATHER OR EXTENDED STORAGE 7 OWNER SERVICE ASSISTANCE 8...

Page 4: ...ii 90 8M0077672 JUNE 2013...

Page 5: ...Mercury Racing Sterndrive Products 5 GENERAL EXCLUSIONS FROM WARRANTY 5 California Emission Control Warranty Statement 6 Introduction 6 What Is Covered 6 Duration of Coverage 6 How to Obtain Warranty...

Page 6: ...receipt of this warranty registration Mercury Marine will record the registration IMPORTANT Your warranty coverage begins at the time of sale but warranty claims cannot be processed until the product...

Page 7: ...y at the sole discretion of Mercury Marine Routine maintenance outlined in the Operation and Maintenance Manual must be timely performed in order to maintain warranty coverage Mercury Marine reserves...

Page 8: ...of income tournament fees club fees prize money or any other type of incidental or consequential damages are not covered by this warranty Also expenses associated with the removal and or replacement...

Page 9: ...l be pleased to answer any questions that you may have GENERAL EXCLUSIONS FROM WARRANTY 1 Minor adjustments and tune ups including checking cleaning or adjusting spark plugs ignition components carbur...

Page 10: ...l also be repaired under warranty DURATION OF COVERAGE This limited warranty provides coverage for the components of the emissions control systems Specific emission control related parts on new high p...

Page 11: ...caused by abuse abnormal use use of a propeller or gear ratio that does not allow the engine to run in its recommended wide open throttle RPM range refer to Specifications operation of the product in...

Page 12: ...ur sterndrive engine at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE Select electronic emission related control parts from model year 2009 and later sterndrive e...

Page 13: ...arranty covers all components whose failure would increase an engine s emission of any regulated component including the following list of components 1 Fuel metering system a Carburetor and internal p...

Page 14: ...Hoses clamps fittings tubing sealing gaskets or devices and mounting hardware b Pulleys belts and idlers c Vacuum temperature check and time sensitive valves and switches d Electronic controls NOTE Th...

Page 15: ...le You Are Cruising 14 While Boat Is Stationary 14 Exhaust Emissions 14 Be Alert To Carbon Monoxide Poisoning 14 Stay Clear of Exhaust Areas 14 Good Ventilation 15 Poor Ventilation 15 Wave and Wake Ju...

Page 16: ...d as determined by the manufacturer following certain federal guidelines If in doubt contact your dealer or the boat manufacturer U S COAST GUARD CAPACITY MAXIMUM HORSEPOWER XXX MAXIMUM PERSON CAPACIT...

Page 17: ...itch using a lanyard 21629 a b WARNING Avoid serious injury or death from deceleration forces resulting from accidental or unintended stop switch activation The boat operator should never leave the op...

Page 18: ...one in the water is near your boat Shift into neutral and shut off the engine before allowing people to swim or be in the water near your boat EXHAUST EMISSIONS BE ALERT TO CARBON MONOXIDE POISONING C...

Page 19: ...le of desired air flow through the boat 21622 POOR VENTILATION Under certain running and or wind conditions permanently enclosed or canvas enclosed cabins or cockpits with insufficient ventilation may...

Page 20: ...penetrate under the water surface and submarine for an instant This will bring the boat to a nearly instantaneous stop and can send the occupants flying forward The boat may also steer sharply to one...

Page 21: ...eatly reduced speeds SAFE BOATING SUGGESTIONS In order to safely enjoy the waterways familiarize yourself with local and other governmental boating regulations and restrictions and consider the follow...

Page 22: ...e driver becomes disabled or falls overboard Passenger boarding Stop the engine whenever passengers are boarding unloading or are near the back stern of the boat Just shifting the power package into n...

Page 23: ...ower package is stolen immediately advise the local authorities and Mercury Marine of the model and serial numbers and to whom the recovery is to be reported This Stolen Power Package information is p...

Page 24: ...2 GENERAL INFORMATION NOTES 20 90 8M0077672 JUNE 2013...

Page 25: ...Fuel Requirements 24 OCTANE REQUIREMENTS U S CANADA 24 1350 OCTANE REQUIREMENTS OUTSIDE THE U S CANADA 25 USING REFORMULATED OXYGENATED FUELS USA ONLY 25 FUEL CONTAINING ALCOHOL 25 Low Permeation Fuel...

Page 26: ...verall ratio SERIAL NUMBERS RECORD The serial numbers are the manufacturer s keys to numerous engineering details that apply to your Mercury Marine power package When contacting your authorized Mercur...

Page 27: ...________ Boat Model and Length _________________________ GENERAL ENGINE SPECIFICATIONS QC4V Crankshaft horsepower 1 1350 HP 1007 kW Displacement 9 04 L 552 cid Cylinder arrangement V8 90 Valve arrange...

Page 28: ...ctor cleaner for added internal cleanliness WARNING Fuel leakage is a fire or explosion hazard which can cause serious injury or death Periodically inspect all fuel system components for leaks softeni...

Page 29: ...will withstand Contact your boat manufacturer for specific recommendations on the boat s fuel system components fuel tanks fuel lines and fittings Fuel containing alcohol may increase Corrosion of me...

Page 30: ...or 25W 40 Sterndrive Inboard Oil FC W Use a new oil filter with every oil change IMPORTANT OIL PRACTICES Do Not Use Straight weight oils Nondetergent oils Oils containing solid additives Multiviscosi...

Page 31: ...tarting Shifting and Stopping 31 New Engines or Engines Coming Out of Storage 31 Cold or Warm Engine 31 Flooded Engine 31 Starting procedure 31 Operation Chart 31 Freezing Temperature Operation 32 Dra...

Page 32: ...t Stage 1 occurs first If a fault remains active Stage 2 becomes active If multiple faults are active the operator is warned of the more severe fault first If another fault with the same severity occu...

Page 33: ...ector7 Injector8 Horn_OutputFault MAP_Angle_RangeHigh MAP_Angle_RangeLow SysVolt_RangeHigh SysVolt_RangeLow IAT_RangeHigh IAT_RangeLow StbdECT_RangeHigh StbdECT_RangeLow EncoderFault CrankCamTrigger N...

Page 34: ...p relay t Fuel pump relays u Port fuse holder Starboard Fuse Holder a Port Fuse Holder u Accessory Fuses q 1 Cyl 6 coil and fuel injector 1 Cyl 5 coil and fuel injector 1 Wastegate actuators 2 Cyl 2 c...

Page 35: ...not stay running on the first few initial attempts to start Do not advance the throttle to keep the engine running Continue to restart the engine until it idles smoothly which means the fuel system i...

Page 36: ...ine must be drained after use to prevent freezing Damage caused by freezing is not covered by Mercury Racing s Limited Warranty DRAIN PLUG AND BILGE PUMP The engine compartment in your boat is a natur...

Page 37: ...t Distribution 34 Bottom Of Boat 34 Cavitation 34 Ventilation 34 Propeller Selection 34 Conditions That Lower Engine Performance 35 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERAT...

Page 38: ...ear housing or propeller Common causes of cavitation are Weeds or other debris snagged on propeller or gear housing Bent propeller blade or damaged gear housing skeg Raised burrs or sharp edges on pro...

Page 39: ...skiers etc CONDITIONS THAT LOWER ENGINE PERFORMANCE The following conditions lower engine performance and cannot be compensated by the engine fuel or electronic management systems Above sea level elev...

Page 40: ...5 CONDITIONS AFFECTING OPERATION NOTES 36 90 8M0077672 JUNE 2013...

Page 41: ...aft Bearing Housing Drive line Models Only 43 Checking M8 or NXT6 SSM Drive Unit Fluid Level 44 Checking Transmission Fluid Level 44 Closed Cooling System 44 Changing Fluids 45 Changing Crankcase Oil...

Page 42: ...fire or explosion hazard Electrical ignition and fuel system components on Mercury Marine products comply with federal and international standards to minimize risk of fire or explosion Do not use rep...

Page 43: ...his will cost you more than taking it to the dealer immediately upon having a problem It may be a very simple adjustment to correct the problem Do not telephone the dealer service office or the factor...

Page 44: ...50 hours of operation or once a year whichever occurs first Perform 25 hour maintenance items Inspect condition and tension of all drive belts Inspect cooling system hoses and clamps Interval Task In...

Page 45: ...rs of operation or once a season whichever occurs first Perform 25 hour maintenance items Sterndrive unit input splines internal and external Lubricate Interval Task Drive input shaft U joint crosses...

Page 46: ...ht tube a Oil reservoir sight tube 2 The oil level is correct if the oil in the tube is level with the center of the reservoir split ring IMPORTANT Do not overfill engine oil a 7423 Tube Ref No Descri...

Page 47: ...tem The fluid level may drop Add more fluid if necessary but do not overfill past the MAX level mark 5 Replace the fill cap CHECKING TRANSOM INPUT SHAFT BEARING HOUSING DRIVE LINE MODELS ONLY 1 Remove...

Page 48: ...If the fluid color is amber service the drive with Mercury Racing Gear Oil Tube Ref No Description Where Used Part No 87 High Performance Gear Lubricant M8 drive unit 92 858064K01 SAE 85W 90 Mercury...

Page 49: ...sized container 19 Liter 20 US qt below the oil reservoir 2 Remove the plug from the reservoir bottom and let the oil drain a Oil drain plug 3 Loosen the oil pump mounting bolts and remove the belt Us...

Page 50: ...n the proper orientation NOTE Engine to reservoir oil line lengths affect total oil capacity and will vary with each installation 8 Install the bottom oil reservoir plug and tighten securely a 7441 a...

Page 51: ...the belt can be twisted with two fingers approximately 1 4 turn NOTE Engine oil level in the reservoir will increase as the engine oil temperature increases 13 Start the engine and observe the engine...

Page 52: ...from forward to reverse several times 7 Stop the engine and check the transmission oil level with the dipstick If additional oil is required add it in 200 cc pint increments through the dipstick tube...

Page 53: ...upper oil level plug and sealing washer from the gearcase 7447 b a a Level propeller shaft centerline b Fill drain plug and sealing washer c Oil level plug IMPORTANT If water drains from the gearcase...

Page 54: ...ck of wood between the propeller blade and the anti ventilation plate NOTICE Operating the engine with a loose propeller can damage the propeller the drive or drive components Always tighten the prope...

Page 55: ...r removing a propeller place the drive unit in neutral and engage the lanyard stop switch to prevent the engine from starting Place a block of wood between the propeller blade and the anti ventilation...

Page 56: ...ulting in corrosion damage from the paint blistering and peeling off the drive Use magnesium anodes in fresh water only IMPORTANT Mercury Marine recommends installing an Anti Corrosion Kit If the boat...

Page 57: ...nti fouling paint that does not contain copper tin or any other material that could conduct electrical current Do not paint drain holes anodes or items specified by the boat manufacturer 3 Additional...

Page 58: ...accessible engine parts 1 Check for loose damaged or missing parts hoses and clamps tighten or replace as required 2 Check plug leads and electrical leads for damage 3 Remove and inspect the propelle...

Page 59: ...Contents Cooling System Preparation 56 Using Antifreeze 56 Power Package Recommissioning 57 Engine Starting Procedure 57 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 COND...

Page 60: ...r or extended storage Be certain to follow the manufacturer s recommendations 1 Place premixed propylene glycol antifreeze into an appropriate container that will allow the seawater inlet hose to be p...

Page 61: ...jury from electrical shock or can damage the electrical system Always disconnect the negative battery cable first and connect it last 2 Install a fully charged battery Clean the battery cable clamps a...

Page 62: ...ly and the water temperature reaches a minimum of 54 C 130 F 4 Repeat the cranking procedure until the engine starts and runs smoothly Observe the instrumentation to ensure all systems are functioning...

Page 63: ...ackage 60 Attention Required After Submersion 60 Replacement Service Parts 61 Parts and Accessories Inquiries 61 Resolving a Problem 61 Contact Information for Mercury Marine Customer Service 61 Order...

Page 64: ...for your Mercury outboard powered boat take it to your authorized dealer Only authorized dealers specialize in Mercury products and have factory trained mechanics special tools and equipment and genui...

Page 65: ...ine model and serial numbers to order the correct parts RESOLVING A PROBLEM Satisfaction with your Mercury product is important to your dealer and to us If you ever have a problem question or concern...

Page 66: ...Japan Fax 072 233 8833 Asia Singapore Telephone 65 65466160 Brunswick Asia Pacific Group T A Mercury Marine Singapore Pte Ltd 29 Loyang Drive Singapore 508944 Fax 65 65467789 ORDERING LITERATURE Befor...

Page 67: ...orm with payment to Mercury Marine Attn Publications Department W6250 West Pioneer Road P O Box 1939 Fond du Lac WI 54936 1939 Ship To Copy this form and print or type This is your shipping label Name...

Page 68: ...8 OWNER SERVICE ASSISTANCE NOTES 64 90 8M0077672 JUNE 2013...

Page 69: ...9 9 Maintenance Log Table of Contents Maintenance Log 66 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CONDITIONS AFFECTING OPERATION 5 MAINTENANCE 6 COLD WEATHER OR EXTEN...

Page 70: ...9 MAINTENANCE LOG 66 90 8M0077672 JUNE 2013 MAINTENANCE LOG Record all maintenance performed on your outboard here Be sure to save all work orders and receipts Date Maintenance Performed Engine Hours...

Page 71: ...System Preparation 56 Using Antifreeze 56 Corrosion and Corrosion Protection 52 Crankcase Oil 26 Oil Recommendations 26 Important Oil Practices 26 Disclaimers and Limitations 8 Do It Yourself Maintena...

Page 72: ...ngine Identification 22 Drive Unit and Transom Assembly Identification 22 Serial Numbers Record 22 Power Package Recommissioning 57 Engine Starting Procedure 57 Products Sold to Government Agencies 4...

Page 73: ...California Engines 29 Warranty Against Corrosion Worldwide 5 Warranty Coverage and Exclusions for Mercury Racing Sterndrive Products 5 GENERAL EXCLUSIONS FROM WARRANTY 5 Warranty Registration United...

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