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02PLAY511511-V2-PEFC

Dutch Barn Playhouse

In all instances for assistance with your product, please contact customer care on :  

01636 880514 or [email protected]

Mercia Garden Products Limited, 

Sutton On Trent, 

Newark, 

Nottinghamshire, 

NG23 6QN

Please retain product label and instructions for future reference

        

General Instructions

BEFORE YOU START PLEASE THE READ INSTRUCTIONS CAREFULLY 

- Check the pack and make sure you have all the parts listed in the parts list provided. 

- When you are ready to start, make sure you have the right tools at hand (not supplied) including  a 

Phillips screwdriver, Flathead screwdriver, Stanley knife, Wood saw, Step ladder, Hammer, Spirit level and 

a Drill with 2mm bit.

- Ensure there is plenty of space and a clean dry area for assembly. 

- Ensure you have enough time to build the product to ensure the building is water tight.

TIMBER

As with all natural materials, timber can be affected during various weather conditions. For the duration 

of heavy or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may 

also occur during excessive dry spells due natural processes. Unfortunately, these processes cannot be 

avoided but can be helped. It is suggested that the outdoor building is sprayed with water during 

extended periods of hot weather and sheltered as much as possible during rain or snow. 

Our buildings are pre treated with a water based treatment**; this only helps to prevent discolouration 

whilst in stock.  To validate your guarantee and ensure longevity of the product, it is ESSENTIAL the 

building is treated with a suitable preservative in accordance with the manufacturers recommendations.  

Care must be taken to ensure the product is placed on a suitable base.

We recommended using a suitable protection for your playhouse. As the product is destined for use by 

children, a water based treatment that is 

EN71 tested

 for children is ESSENTIAL.

We also recommend treating the building prior to construction.

POSITIONING YOUR PLAYHOUSE

When thinking about where the building and base is going to be constructed: 

Ensure that there will be access to all sides for maintenance work and annual treatment. 

We recommend a 

minimum space of 2m around a playhouse

, away from any structure or obstructions 

such as fences, garages, houses, overhanging branches, washing lines or electrical wires.

It is recommended that the position of the Playhouse, Slide and Swing is

 not in direct sunlight.

Activity toys such as swings and slides for towers shall not be installed over concrete, asphalt or 

any hard surface.

BUILDING A BASE 

Ensure the base is level and is built on firm ground, to prevent distortion, checking with a spirit level.  

Refer to diagrams for the base dimensions.  The base should be slightly smaller than the external 

measurement of the building, i.e. The cladding should overlap the base, creating a run off for water. It is 

also recommended that the floor be at least 25mm above the surrounding ground level to avoid 

flooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

- Wooden base.

CAUTION 

Wood is a natural product and can change post manufacture. So despite every effort being 

made to ensure the material used are cut and machined to a clean and smooth finish, care 

must be taken when handling the product and preparing for use by your child.

Any areas of concern, in the play areas, can be rubbed over with sandpaper to achieve a 

smoother finish. Alternatively, call the customer service department who will be happy to 
arrange replacement panels/parts.

 

WARNING 

 ONLY SUITABLE FOR DOMESTIC USE.

• 

TO BE USED UNDER DIRECT SUPERVISION OF AN ADULT.

 THIS PRODUCT SHOULD NOT BE MODIFIED IN ANY WAY. ANY MODIFICATIONS SHOULD BE 

DETERMINED BY THE MANUFACTURER AND CARRIED OUT ACCORDING TO  THE INSTRUCTIONS.

• 

DO NOT ALLOW YOUR CHILD TO PLAY WITH ANY COMPONENT PARTS PRIOR TO ASSEMBLY.

 MAX AGE OF 14 YEARS.

• 

THIS TOY IS FOR OUTDOOR USE ONLY.

• 

USE A WATER BASED TREATMENT THAT IS EN71 TESTED 

!

Whilst all products manufactured  are made to the highest standards of Safety and in the case of childrens products 

independently tested to EN71, we cannot accept responsibility for your safety whilst erecting this product.

x2

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be erected by 

atleast two adults.

DO NOT ALLOW 

CHILDREN TO ASSIST.

To prevent damage during 

assembly, you 

MUST

 pilot 

drill all screw holes and 

ensure all screw heads are 

countersunk

.

For ease of assembly, you will 

need a tape measure to check 

dimensions of components.

**Protim Aquatan T

Your building has been treated with 

Aquatan

.

Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct application of 

Aquatan solution and then allowed to dry.

Aquatan is a decorative finish to colour the wood, which is applied industrially to timber fence panels and garden buildings.

Aquatan 

undiluted

 contains:

 boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl sulphosuccinat and 

alcohols: 2, 4, 6-trichlorophenol.

WARNING: Only for domestic use

Not suitable for children under 36 months due to 

small parts and danger of falling from heights.

To be used under direct supervision of an adult

www.merciagardenproducts.co.uk      P1

2mm Drill bit

12mm CSK

Summary of Contents for 02PLAY511511-V2-PEFC

Page 1: ...y hard surface BUILDING A BASE Ensure the base is level and is built on firm ground to prevent distortion checking with a spirit level Refer to diagrams for the base dimensions The base should be slightly smaller than the external measurement of the building i e The cladding should overlap the base creating a run off for water It is also recommended that the floor be at least 25mm above the surrou...

Page 2: ... V2PG AI 02PLAY511511 V2WS 5 6 4 Floor Door QTY x5 Window AI 02PHOW V1 AI 02PLAY511511 V2F AI 02PLAY511511 V2D 7 8 9 10 Small Roof Large Roof Window Cross Window Shutters PI 03 0036 QTY x2 QTY x2 PI 04 0013 QTY x5 QTY x4 AI 02PHWS V1 PI 03 0035 13 14 15 Roof Purlin 1721mm Cover Trim 1200mm Fascia Board 540mm Fascia Board 686mm Roof Eave 1835mm 11 12 F2732 1835mm F2744 1721mm S1256 1200mm FAS1260 5...

Page 3: ...portation blocks from the bottom of each panel Take care removing the blocks as to not damage the panels Tap with a flat headed screwdriver and hammer Dispose of the blocks once removed Ply Door Stop PLY TRIANGLE T Hinge PI 07 0113 QTY x2 PI 07 0011 Window Block QTY x10 30mm Screw x 90 50mm Screw x 30 60mm Screw x 2 20mm Screw x 25 40mm Screw x 25 Felt Tacks x 120 30mm Black Screw x 14 Nail Bag Wo...

Page 4: ...30mm screw 6 19 A B A B 19 6 A 19 30mm screw Step 2 Parts needed x2 To fix the Door No 5 into the Door Gable No 1 Lay the Door panel flat on the ground and place the Door within the doorway Ensure you leave a 12mm gap on each side of the Door It is important that the door is placed central in the space provided Use a 12mm strip to help keep the gap at 12mm The door can be hung from either side to ...

Page 5: ...lding to the floor until the roof is fitted 3x50mm Screws 50mm screw 3 2 3 2 1 Step 5 Parts needed Fix Door Gable No 1 and Window Side No 3 using same method shown in the previous step Position the panels so there is equal spacing between the floor and cladding on all four sides Before fixing the door gable check the top and bottom of the door and remove any transit screws Make sure door opens and...

Page 6: ...ew per end Screw through the outside of building into into framing We recommend finishing framing surfaces with sand paper to remove any splinters 6x70mm Screws 70mm screw 12 12 Step 7 Parts needed x2 x2 x2 Screw the Roof Eaves x2 No 11 on to the bottom of both Large Roof sheets No 7 using 3x30mm screws per eave Fix the Roof Sheets No 7 No 8 straight into the rafter using 6x30mm screws per Small R...

Page 7: ...ts 16x50mm Screws 50mm screw Step 9 Cut Felt into 3 sheets of 1959mm and lay onto roof as shown in diagram ensuring there is a 50mm overhang around the sides Fix using felt tacks at 100mm intervals 120xFelt tacks Felt tacks Step 10 Parts needed x4 Fix the Cover Trim x4 No 13 to each corner of the building as shown using 3x30mm screws per trim 12x30mm Screws 30mm screw 13 13 13 1 2 Pre drill hole 1...

Page 8: ...nst the inside of each window Position the frame centrally to the window and fix using 4x20mm screws per frame Place the Wooden Door Handle No 18 on the outside of the door and use a 60mm screw from the inside to secure On the inside of the door opening fix the Ply Triangle No 16 door stop to the bottom left corner using 3x20mm screws Fix two Window Shutters No 10 to each side window with 4x30mm s...

Page 9: ...ed that the following checks and maintenance are carried out at the begin ning of each season as well as at regular intervals during the usage season Check all nuts bolts screws for tightness and tighten when required Check for movement opening of wood giving rise to protrusion of nail heads and tips Check hinges Replace defective parts in accordance with the manufacturers instructions Check any c...

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