Mercia Garden Products 01PTSHPWOR1010DDOW-V4 General Instructions Manual Download Page 5

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P 5

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Mercia Garden Products Limited, 

Sutton On Trent, 

Newark, 

Nottinghamshire, 

NG23 6QN

www.merciagardenproducts.co.uk

Apex Installation

Remove transportation 

blocks from the bottom 

of each panel before 

beginning assembly. Each 

Panel should have two 

Pre Assembly 

Door Gable Assembly 

Step 1

7 x 50mm screws

Lay the Double Door Panel 

(No. 5)

 and 

Small Plain Panel 

(No. 6)

 on a level floor.  

Place them next to each other, ensure they 

are level at the top and bottom, then fix 

together using 7x50mm screws. 

Stagger the screws so they do not collide.

50mm 

screw

Pre drill 

hole

6

5

Step 2

7 x 50mm screws

Repeat the previous step when adding the 

second Small Plain Panel 

(No. 6)

, ensure 

they are level at the top and bottom then fix 

together using 7x50mm screws. 

Stagger the screws so they do not collide.

50mm 

screw

Pre drill 

hole

6

5

6

Step 3

Place the Left Gable and Right Gable 

(No. 3 

& 4.

 together and make sure that they meet  

level.  

Fix together in the middle using 50mm 

screws staggering the screws so they do not 

collide.  

Repeat this step for both sets of gables.

Turn the Gables over, attach a Gable Point 

(No. 17) 

to the top of the assembled gables 

using 30mm screws to complete the gable 

assemblies.

10 x 50mm screws

50mm 

screw

8 x 30mm screws

30mm 

screw

Pre drill 

hole

4

3

4

3

17

Summary of Contents for 01PTSHPWOR1010DDOW-V4

Page 1: ...deteriorating and to waterproof it This is required to maintain the anti rot guarantee Dip Treated buildings Require a preservative treatment to protect against rot and decay and a waterproof treatmen...

Page 2: ...nsions Width 3064mm Depth 4764mm 20X10 Apex Overall Dimensions Width 3229mm Depth 6062mm Height 2504mm Base Dimensions Width 3064mm Depth 5956mm Before assembly please make sure you have a suitable ba...

Page 3: ...B12 P 503 Door Cloaking Strip 27x44x1658mm Qty 1 F2744 G 1658 Door Strip 12x30x1600mm Qty 2 S1230 1600 11 12 13 14 30 15 16 17 Truss Support AI 01WORTS1651X88 Qty 2 Cover Strip 12x56x1850mm Qty 6 S125...

Page 4: ...15 Truss Supportt AI 01WORTS1651X88 Qty 2 Cover Strip 12x56x1850mm Qty 2 S1256 1850 Window Strip 12x56x1038mm Qty 1 S1256 1038 18 32 U Channel Qty 2 PI 07 0031 Casement stay Qty 1 PI 07 0007 Butt Hing...

Page 5: ...ll hole 6 5 Step 2 7 x 50mm screws Repeat the previous step when adding the second Small Plain Panel No 6 ensure they are level at the top and bottom then fix together using 7x50mm screws Stagger the...

Page 6: ...Pre drill hole 6 5 6 4 3 Plain Gable Assembly Step 5 7 x 50mm screws Lay two of the plain side panels No 2 on a level floor place them next to each other ensure they are level at the top and bottom t...

Page 7: ...so they do not collide 40mm screw Pre drill hole 16x10 Floor 20x10 Floor 12x10 Floor 10x10 Floor 7 7 7 7 7 7 7 7 35 35 35 35 37 37 37 37 35 35 35 35 Fix the corners of the assembled plain gable and a...

Page 8: ...the corresponding illustration for the building size you are assembling 10x10 6 x 50mm Screws 12x10 12 x 50mm Screws 16x10 24 x 50mm Screws 20x10 18 x 50mm Screws 50mm screw Pre drill hole 2 10X10 20X...

Page 9: ...Screws 16 x 40mm screws 20x10 24 x 30mm Screws 16 x 40mm screw A B C 40mm screw 30mm screw Pre drill hole 30mm screw Pre drill hole Pre drill hole 11 11 12 12 14 14 10x10 4x70mm Screws 2x100mm Screws...

Page 10: ...10 8 8 38 38 8 8 36 36 36 8 8 36 Step 16 Following the same method used in the previous step secure the roof panels No 8 36 38 together using the metal U chan nel No 32 and 6x40mm screws per U channel...

Page 11: ...ws 50mm screw Pre drill hole 10X10 20X10 16X10 12X10 1 3 4 2 Step 18 HANDLE WITH CARE 1 2 3 4 10x10 170 x felt tacks 12x10 190 x felt tacks 16x10 260 x felt tacks 20x10 310 x felt tacks Cut four strip...

Page 12: ...0 20X10 16X10 12X10 19 15 15 19 19 15 15 15 15 15 15 15 15 19 15 15 15 15 19 15 15 15 15 15 15 19 15 15 19 19 19 15 15 19 19 15 15 15 15 15 15 19 Step 20 8 x 30mm screws 16 x 40mm Screws Attach the Fa...

Page 13: ...30mm screws 12x10 6 x 30mm screws 16x10 6 x 30mm screws 20x10 12 x 30mm screws 30mm screw Pre drill hole 16 16 Step 23 18 10 30mm 16mm Opening Window Fixed Window 30mm screw 30mm screw 16mm screw 30m...

Page 14: ...6x30mm screws along the horizontal door brace Then fix the tower bolt retainer to the vertical door panel framing using 4x30mm screws 10x30mm screws 39 Step 25 Step 26 Fix the Casement Stay No 33 to t...

Page 15: ...drill hole 6 2 Step 2 7 x 50mm screws Repeat the previous step when adding the second Small Plain Panel No 6 ensure they are level at the top and bottom then fix together using 7x50mm screws Stagger...

Page 16: ...Step 5 7 x 50mm screws Lay one of the Plain Side Panel No 2 and a Window Side Panel No 1 on a level floor place them next to each other ensure they are level at the top and bottom then fix together u...

Page 17: ...so they do not collide 40mm screw Pre drill hole 16x10 Floor 20x10 Floor 12x10 Floor 10x10 Floor 7 7 7 7 7 7 7 7 35 35 35 35 37 37 37 37 35 35 35 35 Fix the corners of the assembled plain gable and a...

Page 18: ...0mm screws See the corresponding illustration for the building size you are assembling 10x10 6 x 50mm Screws 12x10 12 x 50mm Screws 16x10 24 x 50mm Screws 20x10 18 x 50mm Screws 50mm screw Pre drill h...

Page 19: ...Screws 16 x 40mm screws 20x10 24 x 30mm Screws 16 x 40mm screw A B C 40mm screw 30mm screw Pre drill hole 30mm screw Pre drill hole Pre drill hole 11 11 12 12 14 14 10x10 4x70mm Screws 2x100mm Screws...

Page 20: ...10 8 8 38 38 8 8 36 36 36 8 8 36 Step 16 Following the same method used in the previous step secure the roof panels No 8 36 38 together using the metal U chan nel No 32 and 6x40mm screws per U channel...

Page 21: ...ws 50mm screw Pre drill hole 10X10 20X10 16X10 12X10 1 3 4 2 Step 18 HANDLE WITH CARE 1 2 3 4 10x10 170 x felt tacks 12x10 190 x felt tacks 16x10 260 x felt tacks 20x10 310 x felt tacks Cut four strip...

Page 22: ...X10 19 15 15 19 19 15 15 15 15 15 15 15 15 19 15 15 15 15 19 15 15 15 15 15 15 19 15 15 19 19 19 15 15 19 19 15 15 15 15 15 15 19 19 19 19 19 Step 20 8 x 30mm screws 16 x 40mm Screws Attach the Fascia...

Page 23: ...30mm screws 12x10 6 x 30mm screws 16x10 6 x 30mm screws 20x10 12 x 30mm screws 30mm screw Pre drill hole 16 16 Step 23 18 10 30mm 16mm Opening Window Fixed Window 30mm screw 30mm screw 16mm screw 30m...

Page 24: ...6x30mm screws along the horizontal door brace Then fix the tower bolt retainer to the vertical door panel framing using 4x30mm screws 10x30mm screws 39 Step 25 Step 26 Fix the Casement Stay No 33 to t...

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