Mercedes-Benz 949 Series Introduction Into Service Manual Download Page 1

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The New Zetros

Introduction into Service Manual for Model Series 949

Daimler AG, GSP/OI, HPC R 822, D-70546 Stuttgart
Order No. 6517 1253 02 – Printed in Germany – 08/08

– This printout will not be recorded by the update service. Status: 10 / 2008 –

Summary of Contents for 949 Series

Page 1: ...The New Zetros Introduction into Service Manual for Model Series 949 This printout will not be recorded by the update service Status 10 2008...

Page 2: ...Daimler AG Technical Information and Workshop Equipment GSP OI D 70546 Stuttgart The New Zetros Introduction into Service Manual for Model Series 949 This printout will not be recorded by the update s...

Page 3: ...t portal Link http aftersales mercedes benz com Questions and suggestions If you have any questions or suggestions concerning this product please write to us E mail customer support daimler com Fax 49...

Page 4: ...ical design 8 Product features 9 Cab concept 10 Engine hood 11 Interior compartment 12 Technical data 13 Dimensions 14 Transport by air and rail 16 Body variants 17 Drive Overall concept 18 Engine OM...

Page 5: ...24 Suspension 25 Front axle 26 Rear axle 27 Tires 28 Steering 29 Body Cab 30 Electrical system 31 Heating climate control 36 Seats 37 Special tools Transmission engine 38 Workshop equipment Tools 39 A...

Page 6: ...such needs more extensive information is available in the Workshop Information System WIS and in the Diagnosis Assistance System DAS WIS is updated monthly Therefore the information available there re...

Page 7: ...926 9351 926 9472 9 speed manual transmission G131 9 with hydraulic pneumatic power shift HPS 715 570 Transfer case VG 1700 3W 750 861 Clutch Single plate clutch dia 395 mm Front axle AL7 56 DS 9 730...

Page 8: ...obility Large ground clearance with a large ramp breakover angle and large approach departure angles for excellent off road capability As the first example of the new generation of cab behind engine v...

Page 9: ...el series have been used on this vehicle to ensure that general customer requirements for quality cost efficiency and worldwide support can be met The new vehicle concept particularly the rede signed...

Page 10: ...oncept 4 Medium long cab 5 Full size three seater with unhindered movement between seats no engine tunnel 6 Fuel tank with 300 l capacity 7 Underride guard for radiator 8 Planetary front axle with dif...

Page 11: ...in features are Fixed cab with 3 point mounting Engine hood and roof optional can be walked on Easy and safe entry exit Modern adjustable seats Ergonomic positioning and design of controls and display...

Page 12: ...ance items All of the maintenance items are located under the hood and are easily accessible This has the following advantages Rapid and simple access to engine and ancillary assemblies Cab unloading...

Page 13: ...ith three full size adjustable individual seats with enough room for a 3 man crew and their equipment The dashboard has been taken over from the Atego Axor with its tried and tested ergonomic posi tio...

Page 14: ...9 0 t mm mm 2 832 2 857 2 832 2 857 Standard platform l w h mm 5 100 2 450 5001 6 200 2 450 5001 Approach angle under rated load 29 3 29 3 Departure angle under rated load 30 35 2 Zetros 1833A 4x4 27...

Page 15: ...1144 00 Dimensions of Zetros 1833A 4x4 1 Load variant 16 5 7 5 9 0 2 Load variant 18 9 0 9 0 3 Standard platform 5 100 2 450 500 l w h in mm Other dimensions upon request 1565 4800 2530 51003 28321 2...

Page 16: ...00 Dimensions of Zetros 2733A 6x6 1 Load variant 25 7 5 9 0 9 0 2 Load variant 27 9 0 9 0 9 0 3 Standard platform 6 200 2 450 500 l w h in mm Other dimensions upon request 1565 4750 9574 1450 29 3 35...

Page 17: ...measures must be performed to allow the vehicle to be loaded Lowering of tire pressure Clamping down of front axle Removal of air intake and roof attachments Removal of spare tire Adjustment of tank...

Page 18: ...ns within cab contour in transport position Tanker body Container The intermediate frame isolates the body from the torsional forces transmitted into the vehicle frame by the suspension system This ha...

Page 19: ...lowing components 6 cylinder inline diesel engine with charge air cooling Standard 9 speed synchromesh transmission with hydraulic pneumatic power shift HPS 2 speed transfer case Permanent all wheel d...

Page 20: ...torque 1 300 Nm 3 valves per cylinder Displacement 7 200 cm3 Pump Line Nozzle PLD Water cooling Engine management by fully electronic Telligent engine control system Euro 3 and Euro 5 engine versions...

Page 21: ...he New Zetros Introduction into Service Manual for Model Series 949 Performance graph W01 00 1076 00 P Engine power kW M Torque Nm n Rotational speed rpm This printout will not be recorded by the upda...

Page 22: ...linders Inline 6 Displacement cm3 7 200 Output kW at rpm 240 2 200 Torque Nm at rpm 1 300 1 200 1 600 Compression ratio 1 17 75 Injection pressure bar up to 1 8001 up to 2 2002 Peak combustion pressur...

Page 23: ...ear It is designed as a 4 speed main transmission with pneumatic range group Shift operation is hydraulic pneumatic Gear ratio spread 14 573 1 0 Gear ratio Crawler gear 14 573 Reverse gear 13 862 1st...

Page 24: ...gear differential Front axle drive via sun gear Rear axle drive via ring gear Torque distribution between front and rear axle s In differential 1 3 21 With differential lock engaged 1 1 The on road o...

Page 25: ...udinal members and crossmem bers with inside reinforcements The reinforced front end of the frame is screwed in and enables the attachment of front mounted implements and raising of the vehicle for to...

Page 26: ...h adjusted axle loads available Benefits Robust and maintenance free Long spring travel Good on road handling characteristics combined with high off road capability High ride comfort W32 00 1003 00 Fr...

Page 27: ...axle with 7 5 t load capacity load variant 9 0 t available as special equipment Driven planetary axle with differential lock Differential Planetary gearing in every wheel hub Ring gear with dia 233 m...

Page 28: ...capacity Driven planetary axle with differential lock Differential Planetary gearing in every wheel hub Ring gear with dia 233 mm Drum brakes Through drive only rear axle HD7 W35 10 1033 00 Rear axle...

Page 29: ...city per axle 9 000 kg Air pressure 7 bar Maximum speed 90 km h Spare tire The spare tire size 14 00 R20 is located on the left hand side of the vehicle under the frame This posi tioning does not impa...

Page 30: ...and angle of the steering wheel can be adjusted A pneumatic locking device prevents the steering wheel from being adjusted accidentally The switch for locking unlocking the pneumatic locking device i...

Page 31: ...als have been used to create a low noise interior compartment The roof and engine hood can be walked on with the grab handles on both sides of the engine hood ensuring that it is possible to climb up...

Page 32: ...Jump start socket Nato gel battery Trailer sockets as per VG Norm Electrical system for hazardous goods transport Electrical system suitable for fording for fording depths of 800 1 195 and 1 500 mm d...

Page 33: ...e W54 20 1003 00 Electronics compartment Engine control MR control unit The engine control MR control unit is located on the left of the engine W54 21 1375 00 A6 Engine control MR control unit On Boar...

Page 34: ...1 Status indicator 2 Indicator and warning lamps P2 Instrument INS P2p1 Driver information system FIS display P2p2 Time outside temperature display P2p3 Travel distance display P2p4 Vehicle speed ind...

Page 35: ...light E3e4 Backup lamp E3e5 Turn signal light E3e6 Rear fog light LHD E3e9 Stealth brake light E65 Left license plate lamp E66 Right license plate lamp The lamps for the driving lights high beams tur...

Page 36: ...d Behind the cab on the passenger side The switches are used to interrupt the power supply in an emergency and to prevent short circuits with sparks which may ignite a fire or an explosion The EMERGEN...

Page 37: ...an auxiliary heater is available as special equipment The heater operating unit is located on the instru ment panel on the right next to the steering wheel W83 70 1407 00 Auxiliary heater operating un...

Page 38: ...on height Rear seat cushion height Longitudinal adjustment All seats are equipped with three point seat belts On the military version the backrest of the center seat can be folded forwards It can then...

Page 39: ...pter for bleeding shift mechanism DC number W949 589 00 91 00 FG 26 Set B Note Only in combination with adapter set W000 589 02 91 Adapter W58 20 1005 00 Use Adapter for removing heat protection sleev...

Page 40: ...ice Manual for Model Series 949 i Engine installation removal fixture W58 30 1002 00 00 Use Fixture for installing removing engine or cylinder head Note http gotis aftersales mercedes benz com This pr...

Page 41: ...n Standard HPS Hydraulic pneumatic Power Shift INS Instrument LL Left hand drive LHD MR Engine control PTO Power take off NN Sea level OBD On Board Diagnosis PLD Pump Line Nozzle RDR Tire pressure con...

Page 42: ...MR control unit 32 F Front end of frame 24 H Heater operating unit 36 I Instrument cluster 33 Intermediate frame 17 J Jump start socket 31 L Lamp unit Front 34 Rear 34 Leaf springs 25 O On Board Diagn...

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