Mercedes-Benz 463 series Introduction Into Service Manual Download Page 1

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Introduction of the New G-Class
Model series 463

Introduction into Service Manual

Daimler AG, GSP/OI, HPC R 822, D-70546 Stuttgart
Order No. 6516 1391 02 - HLI 000 000 07 96 – Printed in Germany – 03/2012

– This printout will not be recorded by the update service. Status: 03 / 2012 –

Summary of Contents for 463 series

Page 1: ...odel series 463 Introduction into Service Manual Daimler AG GSP OI HPC R 822 D 70546 Stuttgart Order No 6516 1391 02 HLI 000 000 07 96 Printed in Germany 03 2012 This printout will not be recorded by...

Page 2: ...z Service Daimler AG Technical Information and Workshop Equipment GSP OI D 70546 Stuttgart Introduction of the New G Class Model series 463 This printout will not be recorded by the update service Sta...

Page 3: ...ent including all its parts is protected by copyright Any further processing or use requires the previous written consent of Daimler AG Department GSP OIS HPC R822 W002 D 70546 Stuttgart This applies...

Page 4: ...50 BLUETEC 18 Dimensions of G 63 AMG 20 Technical data 22 Roof systems 24 Interior 25 Powerplant Engine data for gasoline engines 30 Engine data for diesel engines 31 Gasoline engines M 157 AMG and M...

Page 5: ...Brake system 50 Wheels and tires 52 Networking Overall network 53 Batteries and alternator 57 Lights Exterior lights 58 Interior lights 59 Safety Active passive safety 60 Restraint systems 61 Driving...

Page 6: ...New G Class Model Series 463 Audio and communications Telematics 64 Sound system 65 Digital Owner s Manual 66 Body Bodyshell 69 Annex Abbreviations 70 Index 72 This printout will not be recorded by t...

Page 7: ...ostics WIS is updated continuously Therefore the informa tion available there reflects the latest technical status of our vehicles This Introduction into Service Manual presents initial information ab...

Page 8: ...aunch G 500 convertible 463 202 273 969 722 904 06 12 G 500 463 236 273 969 722 904 06 12 G 350 BLUETEC 463 346 642 886 722 902 06 12 G 5501 463 237 273 969 722 904 08 12 G 63 AMG 463 272 463 2732 157...

Page 9: ...l refinement include Introduction of the G 63 AMG ECO start stop function G 63 AMG only Newly designed radiator grille and bumpers G 63 AMG only Newly designed outside mirrors DISTRONIC PLUS Brake Ass...

Page 10: ...nless steel package Code PA31 1 Standard in Japan Standard Powerplant engine suspension brakes ECO start stop function Standard Diesel particulate filter DPF Standard Front and rear AMG brake calipers...

Page 11: ...ium gray 5 spoke design 275 50 9 5 J x 20 ET50 Standard Code R10 50 80 cm 20 light alloy wheel AMG Matt black 5 spoke design 275 50 9 5 J x 20 ET50 Code R11 Tire pressure monitor Code RY6 Code RY61 1...

Page 12: ...ion Standard LED daytime running lights Standard Headlamp Assist Standard Ambiance illumination Standard Driving assistance systems Parktronic Code EZ8 Code EZ81 1 Standard in Japan Standard Code EZ8...

Page 13: ...ather steering wheel Code VL01 1 Except Japan Leather upholstery black Code SP3 Standard Leather upholstery gray Code SP4 Leather upholstery chestnut Code SP5 Leather clad instrument panel black Code...

Page 14: ...r Standard Heater for rear bench seat1 1 Not valid for G 500 convertible Standard Safety and theft protection Airbags for driver and passenger Standard Windowbag Standard1 Anti theft alarm system ATA...

Page 15: ...ode EU93 Standard Code EU93 COMAND Online Standard Digital Audio Broadcasting DAB Code EF6 Code EF62 Code EF6 Comfort telephony Code EH2 Code EH24 4 Except Japan Code EH2 Media interface Code EH3 Code...

Page 16: ...ordingly to the new exterior lights concept On vehicles with this option the stone chipping protection grilles are omitted The G Class also features new outside mirrors These produce less aerodynamic...

Page 17: ...for up to three drivers via the memory function The rub strip runs horizontally along the vehicle level with the door handles and the distinctly shaped wheel well liners provide a harmonious overall a...

Page 18: ...80 cm 20 light alloy wheels are used the maximum size of the spare wheel is 48 26 cm 19 The USA version features an additional reinforced bracket for additional tank protection The oval rear lamps in...

Page 19: ...vehicle Introduction of the New G Class Model Series 463 g P00 10 5198 00 Vehicle dimensions of G 350 BLUETEC Dimensions unloaded 1 At permissible gross vehicle weight This printout will not be record...

Page 20: ...ntroduction of the New G Class Model Series 463 g P00 10 5199 00 Vehicle dimensions garage dimensions of G 350 BLUETEC Dimensions unloaded 1 At permissible gross vehicle weight This printout will not...

Page 21: ...f the New G Class Model Series 463 g P00 10 5200 00 Vehicle dimensions of G 63 AMG Dimensions unloaded Vehicle without license plate adapter 6 mm 1 At permissible gross vehicle weight This printout wi...

Page 22: ...G Class Model Series 463 g P00 10 5201 00 Vehicle dimensions garage dimensions of G 63 AMG Dimensions unloaded Vehicle without license plate adapter 6 mm 1 At permissible gross vehicle weight This pr...

Page 23: ...h outside mirrors folded out mm 2007 2055 48 Vehicle height mm 1951 1951 0 Wheelbase mm 2400 28501 2400 28501 0 Front overhang mm 783 783 0 Rear overhang mm 820 820 0 Front track width mm 1475 15152 2...

Page 24: ...d driver seat as per ISO 3832 V214 l 1544 2126 2126 2126 Maximum luggage compartment volume behind rear seat as per ISO 3832 V215 l 527 1142 1142 1142 Turning circle m 11 3 13 6 13 6 13 6 Fuel tank in...

Page 25: ...it then opens and closes within 30 seconds at the touch of a button The associated controls have all been moved to the OCP The inner headliner of the high quality textile soft top is insulated against...

Page 26: ...display The center console has additionally been equipped with new high quality controls such as the COMAND controller and rotary air conditioning controls The new clearly arranged instrument cluster...

Page 27: ...r fog light indicator lamp A1e32 ESP ASR OFF warning lamp A1e38 Standing lights indicator lamp A1e41 Electronic Stability Program warning lamp A1e51 Brake system warning lamp A1e54 Coolant temperature...

Page 28: ...the lower control panel The upper control panel is used to switch the seat heater ESP off and hazard warning flasher functions on and off The seat ventilation parking system and stationary heater fun...

Page 29: ...for the driver front passenger and rear left right and the vanity lights for the driver and front passenger supplied by the OCP and controlled by the interior lights control ILC Depending on the vehi...

Page 30: ...lumbar support for driver and front passenger seat Seat heater NECK PRO luxury head restraints Seating comfort package SA with multicontour seats and seat climate control Three different materials are...

Page 31: ...61 Bore mm 98 98 Stroke mm 90 5 90 5 Fuel Premium Super Plus Performance Acceleration 0 100 km h s 5 92 6 1 5 4 Maximum speed km h 210 2103 Fuel economy CO2 emissions Fuel economy overall NEDC l 100 k...

Page 32: ...arrangement no of cylin ders V6 Displacement cm3 2987 Bore mm 83 Stroke mm 92 Fuel Diesel Performance Acceleration 0 100 km h s 9 1 Maximum speed km h 175 Fuel economy CO2 emissions Fuel economy over...

Page 33: ...op function Full aluminum crankcase with ventilation bores Three piece chain drive Innovative cast pistons Demand based control of cooling oil circuit Continuous camshaft adjustment on the intake and...

Page 34: ...M 157 DEH 55 LA Rated output at engine speed kW rpm 285 6000 400 5500 Rated torque at engine speed Nm rpm 530 2800 4800 700 2000 5000 Compression ratio 10 7 10 0 P01 00 3365 00 Performance graph M 15...

Page 35: ...the exhaust system up to 90 of nitrogen oxide emissions NOx can be reduced This allows the vehicle to fulfill the EURO5 emissions stan dard with ease The most important advantages of the BLUETEC tech...

Page 36: ...350 BLUETEC Engine data OM 642 D30 Rated output at engine speed kW rpm 155 3400 Rated torque at engine speed Nm rpm 540 1600 2400 Compression ratio 17 7 P01 00 3366 00 Performance graph OM 642 886 M T...

Page 37: ...nt weights The increased performance of the G 63 AMG compared to its predecessor the G 55 AMG necessi tated modification of the cooling package which was adapted to M 157 AMG The G 63 AMG features an...

Page 38: ...equipped with two flow optimized thin wall ceramic catalytic converters with AMG specific monolith coating The rear muffler has been adapted to the new exhaust system both in terms of its external ge...

Page 39: ...ides are reduced through the injection of the AdBlue urea solution The exhaust system also has two noise damping reflection chambers P49 10 3001 00 View of exhaust system of engine OM 642 1 Oxidation...

Page 40: ...ated at the end of the right cylinder head and are driven by four cams positioned on the camshaft The fuel pressure in the high pressure rail is regulated on a fully variable basis and according to de...

Page 41: ...pump pumps the fuel from the right side of the tank to the centrally located feed module OM 642 Fuel supply on the OM 642 is carried out by an electric fuel pump which pumps the diesel fuel into the e...

Page 42: ...mm thick to protect against stone chipping The US version of the fuel system also features a self test function which can detect even the most minute leaks through the use of vacuum and notifies the d...

Page 43: ...nventional filler neck i Note As soon as the AdBlue supply drops to a mini mum the message Refill AdBlue appears on the multifunction display A warning tone also sounds When the message Refill AdBlue...

Page 44: ...w AMG SPEEDSHIFT PLUS 7G TRONIC on the G 63 AMG is also start stop capable This is made possible through the use of an electric transmission oil pump for pressure supply when the fixed displace ment p...

Page 45: ...AMG1 1 Provisional values Transmission model 722 902 722 904 722 904 722 905 Transmission version W7C 700 W7C 760 Number of gears 7 2 R Weight including converter and transmission fluid kg 85 5 93 75...

Page 46: ...teering column Compared to the predecessor model a new steering column tube and new steering shaft are used The steering column tube module is made of an aluminium alloy and weighs just 7 9 kg The use...

Page 47: ...of providing a large amount of ground clearance In contrast to independent wheel suspension the axle housing is automatically raised on rigid axles if a wheel drives over an obstacle The joint housin...

Page 48: ...e excel lent traction off road and compensate for uneven surfaces comfortably High performance gas filled shock absorbers also effectively present jerking of the vehicle A stabilizer bar which is adju...

Page 49: ...g key figures demonstrate the excellent off road characteristics Maximum gradient of up to 80 on appropriate ground Ground clearance of 21 cm Maximum fording depth of 60 cm G 63 AMG 50 cm Driving stab...

Page 50: ...front and rear axles at a ratio of 50 50 The electronic traction system can brake up to three wheels with poor ground adhesion and always precisely apply the engine power to the wheels with the best g...

Page 51: ...gn Internally ventilated Internally ventilated perforated Brake disk diameter mm 315 375 Brake disk thickness mm 30 36 Pad area cm2 2 x 74 2 x 119 6 Rear brake system Brake type 1 piston floating cali...

Page 52: ...lver The brake disks are internally venti lated and perforated both at the front and rear With the model refinement the G Class has been equipped with a new generation of ESP Due to the new ESP Premiu...

Page 53: ...3 265 70 R 16 Code RL51 RL6 RM91 1 ET 43 for USA 7 5J x 18 ET63 265 60 R 18 7 5J x 18 ET63 265 60 R 18 Code R10 Code R11 black 9 5J x 20 ET50 275 50 R 20 9 5J x 20 ET50 275 50 R 20 P40 10 6315 00 Code...

Page 54: ...l Series 463 g Interior CAN Chassis CAN Drive train CAN Drive train sensor CAN Vehicle dynamics CAN Diagnostic CAN LIN bus MOST Telematics CAN P00 19 5207 00 Overall network in model series 463 This p...

Page 55: ...Supplemental restraint system control unit N3 10 ME SFI ME control unit N3 9 CDI control unit N30 4 ESP control unit N73 Electronic ignition lock control unit N80 Steering column tube module control...

Page 56: ...ing A40 3 COMAND controller unit A90 3 TV tuner N125 1 Media Interface N40 3 Sound system amplifier control unit N87 3 Digital Audio Broadcasting control unit N87 5 Satellite Digital Audio Radio SDAR...

Page 57: ...purpose of basic elec trical functions e g lights drive authorization and the interior comfort systems A central element of the interior network is the Central Body Controller CBC Alongside functions...

Page 58: ...ance is always maintained A battery sensor monitors the energy balance at all times and adjusts it to requirements This ensures that the engine can always be started and all consumers receive a reliab...

Page 59: ...road safely The headlamp cleaning system is activated automati cally every 10th time the windshield is cleaned with the low beams on The front fog lamps located in the front bumper perform the corner...

Page 60: ...ambiance illumination installed as standard illuminates the interior of the car with a pleasant indirect light Optical fibers in the door side trim and lights in the footwell door openers and center...

Page 61: ...function with modified parameters Blind Spot Assist SA DISTRONIC PLUS SA Trailer stabilization The new ESP trailer stabilization function can within the physical limits prevent snaking of a vehicle tr...

Page 62: ...rsible emergency tensioning retractors for driver front passenger and outer rear seats Crash active NECK PRO luxury head restraints for driver and front passenger prevent the risk of whiplash injuries...

Page 63: ...Assist system monitors the rear and side areas of the vehicle using short range radar and warns the driver if another vehicle is detected in the blind spot during an intentional lane change turn sign...

Page 64: ...resh air recirculated air flap closes as soon as air impurities nitrogen oxide are detected Blow out sensors continuously measure the temper ature of the air flowing out of the vents These sensors are...

Page 65: ...conditioning status indicator in all head unit variants during AC operation Offset 17 8 cm 7 central display on center console significantly improves legibility and reduces the risk of accident Safe o...

Page 66: ...th the 17 8 cm 7 color display The harman kardon Logic 7 surround sound system with a 9 channel DSP amplifier Digital Sound Processing with 450 watts and 14 speakers power output 9x50 watts is availab...

Page 67: ...example visual search and keyword search Depending on the market variant of the head unit the customer can call up the required information in up to 17 languages Availability of the content informatio...

Page 68: ...ts Keyword search Keyword search will be familiar to the user from the use of navigation systems The user can enter the letters of the search term in the Speller If the keyword search is successful a...

Page 69: ...P82 87 8608 00 View of chapter structure P82 87 8605 00 View of visual search P82 87 8606 00 360 view P82 87 8607 00 View of table of contents Table of contents The table of contents breaks down the...

Page 70: ...amage The ladder type frame forms the lowest point of the structure and protects major assemblies the tank and exhaust system in the event of ground contact e g when driving over obstacles The steel f...

Page 71: ...ersatile Disc ECO Economy EDW Anti theft alarm system ATA ESP Electronic Stability Program EU5 Euro 5 standard exhaust emission regulation EMC Electromagnetic compatibility FE ATF Fuel Economy Automat...

Page 72: ...Rear Body Controller SA Special equipment SAM Signal aquisition and actuation module SCR Selective Catalytic Reduction SDAR Satellite Digital Audio Radio TFT Thin Film Transistor USB Universal Serial...

Page 73: ...t 56 I Instrument cluster 8 25 26 41 54 Interior systems 56 L LED technology 15 58 Low temperature cooler 36 M Media Interface 14 55 MOST 53 55 56 N Network architecture 56 NTG 4 5 8 64 65 O Oil suppl...

Page 74: ...odel series 463 Introduction into Service Manual Daimler AG GSP OI HPC R 822 D 70546 Stuttgart Order No 6516 1391 02 HLI 000 000 07 96 Printed in Germany 03 2012 This printout will not be recorded by...

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