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Meijer KOOI-REACHFORKS RE2, Instructions And Parts Manual

The Meijer KOOI-REACHFORKS RE2 is a versatile and efficient piece of equipment for your warehouse needs. Ensure you have all the information you need to operate this product safely and effectively by downloading the Instructions and Parts Manual for free from our website manualshive.com.

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RE2, REN2

TFE2

RE4, RE8

REE2, REEN2

REE4

Instruction and parts manual

Table of contents

Definitions

 ............................................................................... 2

Note

 .......................................................................................... 2

Quality Standards/Norms and Directives

 .......................... 2

Safety

 ....................................................................................... 3

Identification 

 .......................................................................... 4

Assembly

 ................................................................................. 5

Working with KOOI-REACHFORKS®

 .................................. 6

Maintenance Schedule

......................................................... 6

Wear

 ......................................................................................... 7

Instructions for Replacement of Sleeve

 ............................ 8

Replacement of Hydraulic Parts

 ......................................... 9

Troubleshooting

 ...................................................................... 11

Replacement parts list RE2, REN2

 ....................................... 13

Replacement parts list RE2 (cont’d)

 .................................... 14

Replacement parts list RE2 (cont’d)

 .................................... 15

Replacement parts list RE2 (cont’d)

 .................................... 16

Replacement parts list TFE2

 ................................................. 17

Replacement parts list RE4

................................................... 18

Replacement parts list RE4 (cont’d)

 .................................... 19

Replacement parts list RE4 (cont’d)

 .................................... 20

Replacement parts list RE8

................................................... 21

Replacement parts list REE2, REEN2

 .................................. 22

Replacement parts list REE4

 ................................................ 23

Replacement parts list REE4 (cont’d)

 ................................. 24

Manual Nº:

MA020414-07ENG

Language: ENG

Publishing date:

10-05-2019

Revision 

07

Summary of Contents for KOOI-REACHFORKS RE2

Page 1: ...s 9 Troubleshooting 11 Replacement parts list RE2 REN2 13 Replacement parts list RE2 cont d 14 Replacement parts list RE2 cont d 15 Replacement parts list RE2 cont d 16 Replacement parts list TFE2 17...

Page 2: ...ged at any time without prior notice and that it may contain tech nical inaccuracies and typing errors Meijer Handling Solutions B V makes every effort to avoid errors in this manual but cannot guaran...

Page 3: ...t there is pressure in the hydraulic system remove key from forklift ignition switch Warning Do not place limbs between pallet stops and the inner fork vertical section of the KOOI REACH FORKS If the...

Page 4: ...4 Identification Type plate legend Mounting type description of KOOI REACHFORKS No of cylinders per set...

Page 5: ...eft L and right R as viewed from the forklift operator s seat Assembly Slide the KOOI REACHFORKS onto the carriage plate Make sure that each of the KOOI REACHFORK lock ing pins 2 drops into one of the...

Page 6: ...0 hours Annually or every 2000 hours 1 Grease the underside and topside of the inner fork 2 Check inner fork for leaks 3 Check wear strips for any sign of wear 4 Check sleeve for signs of wear espe ci...

Page 7: ...rk supplier See point 4 of the Maintenance Schedule Caution The sleeves must be removed from the KOOI REACHFORKS before welding work can proceed Pistons piston rods and cylinder heads must be removed...

Page 8: ...ere is pressure in the hydraulic system remove key from forklift ignition switch Pull the sleeve 1 off the fork Tap the spring pins 2 out of the sleeve 1 Tools required Hammer punch 10 Slide the new s...

Page 9: ...0058034 Pull the entire hydraulics set 6 consisting of the piston cylinder head and piston rod out of the fork Caution Take care with the surface of the piston rod Even minor damage to surface can cau...

Page 10: ...5 onto the piston rod 10 Caution Do not damage the cylinder head seals 5 during assembly as this can result in leakage Pay par ticular attention when the sliding cylinder head 5 over the thread 10 of...

Page 11: ...this can result in leakage Screw the hose connectors 3 tight Tools required Open ended spanner 22 Finally follow step 5 of the chapter on Assembly 1 See www loctite com 2 See www kroon oil com Troubl...

Page 12: ...en Replace the clamping bush es One of the sleeves fails to retract Difference in length be tween the sleeves Stroke length difference Piston rods are not same length Please contact your sup plier Loo...

Page 13: ...2 2 4 Inner fork 2 2 2 2 2 5 Wear strip PA6 RE0020000 4 4 4 4 6 Piston rod 20 2 2 2 2 2 7 Cylinder Head 30 for piston rod 20 RE2009001 2 2 2 2 8 Sleeve 2 2 2 2 2 9 Spring pin 55 mm RE0033015 2 2 Spri...

Page 14: ...seal 35 RE0015004 2 4 Inner fork 2 2 2 2 2 2 5 Wear strip PA6 RE0020000 4 4 4 Wear strip AMPCO RE0020001 4 4 6 Piston rod 16 2 2 Piston rod 20 2 2 2 2 2 7 Cylinder Head 25 for piston rod 16 RE0009000...

Page 15: ...04 2 2 4 Inner fork 2 2 2 5 Wear strip AMPCO RE0020001 4 4 6 Piston rod 20 2 4 4 7 Cylinder Head 35 for piston rod 20 RE2009004 2 2 8 Sleeve 2 2 2 9 Spring pin 65 mm RE0033014 2 Spring pin 75 mm RE003...

Page 16: ...01 2 2 4 Inner fork 2 2 2 5 Wear strip AMPCO RE0020002 2 2 6 Piston rod 20 2 2 2 7 Cylinder Head 30 for piston rod 20 RE2009001 2 2 8 Sleeve 2 2 2 9 Spring pin 65 mm RE0033014 2 Spring pin 75 mm RE003...

Page 17: ...eal 30 RE0015001 2 4 Inner fork 2 2 5 Wear strip PA6 RE0020000 4 6 Piston rod 20 2 2 7 Cylinder Head 30 for piston rod 20 RE2009001 2 8 Sleeve 2 1 9 Spring pin 65 mm RE0033014 2 10 Flow divider RE0100...

Page 18: ...ston 30 for piston rod 20 RE2008001 4 3a Separate piston seal 25 RE0015000 43 43 43 43 Separate piston seal 30 RE0015001 4 4 Inner fork 2 2 2 2 2 2 5 Wear strip PA6 RE0020000 4 4 4 Wear strip AMPCO RE...

Page 19: ...separately from KOOI REACHFORKS supplier is not supplied a standard with KOOI REACHFORKS 2 Article N depending on specific model Please provide serial number when ordering 3 With a stroke of 1200 mm...

Page 20: ...01 4 4 4 Inner fork 2 2 2 5 Wear strip AMPCO RE0020001 4 4 6 Piston rod 20 2 4 4 7 Cylinder Head 30 for piston rod 20 RE2009001 4 4 8 Sleeve 2 2 2 9 Spring pin 65 mm RE0033014 4 Spring pin 75 mm RE003...

Page 21: ...2 2 2 2 2 5 Wear strip AMPCO RE0020001 8 8 8 Wear strip AMPCO RE0020010 8 6 Piston rod 20 2 8 8 8 8 7 Cylinder Head 30 for piston rod 20 2 RE2009001 8 8 Cylinder Head 35 for piston rod 20 3 RE2009004...

Page 22: ...Inner fork 2 2 2 2 2 5 Wear strip PA6 RE0020000 4 4 4 4 6 Piston rod 20 2 2 2 2 2 7 Cylinder Head 30 for piston rod 20 RE2009001 2 2 2 2 8 Sleeve 2 2 2 2 2 9 Spring pin 55 mm RE0033015 2 2 Spring pin...

Page 23: ...rod 20 RE2008001 4 3a Separate piston seal 25 RE0015000 43 43 43 Separate piston seal 30 RE0015001 4 4 Inner fork 2 2 2 2 2 5 Wear strip PA6 RE0020000 4 4 Wear strip AMPCO RE0020001 4 4 6 Piston rod 1...

Page 24: ...tely from KOOI REACHFORKS supplier is not supplied a standard with KOOI REACHFORKS 2 Article N depending on specific model Please provide serial number when ordering 3 With a stroke of 1200 mm or more...

Page 25: ...nd strength requirements safety factor 3 at all times ISO 2328 Hook on type fork arms and fork carriages Mounting dimensions ISO 4406 Hydraulic Fluid Power Fluids Method for Coding the Level of Contam...

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