MEGAPOWER MP-13030HWG Operator'S Manual Download Page 1

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13030HWG

WELDERATOR

CAUTION

RISK OF INJURY! READ ENTIRE MANUAL

BEFORE OPERATING! THIS MANUAL IS AN IMPORTANT

PART OF THE WELDERATOR AND MUST REMAIN

WITH THIS UNIT WHEN YOU SELL OR RENT IT!

Summary of Contents for MP-13030HWG

Page 1: ...13030HWG WELDERATOR CAUTION RISK OF INJURY READ ENTIRE MANUAL BEFORE OPERATING THIS MANUAL IS AN IMPORTANT PART OF THE WELDERATOR AND MUST REMAIN WITH THIS UNIT WHEN YOU SELL OR RENT IT ...

Page 2: ... facing the motor end of the machine numbers to help in tracing the machine should it be stolen Your dealer also needs these numbers when you order off the machine WARRANTY is provided from your dealer for customers who operate and maintain their equipment as described in this manual The warranty is explained on the warranty This warranty provides you the assurance that your dealer will back produ...

Page 3: ...d to make changes at any time without notice INTRODUCTION 2 RECOGNIZE SAFETY INFORMATION 4 CONTROLS 14 16 INSTALLATION 17 OPERATION 22 START UP 22 WELDING START UP 22 SHUTDOWN 24 OPERATING CONTROLS 24 CABLE SIZE 25 TROUBLESHOOTING 26 MAINTENANCE 28 MAINTENANCE CHART 28 CHECKING ENGINE OIL 29 CHANGING ENGINE OIL 29 WIRING DIAGRAM SCHEMATIC 33 35 STORAGE 36 SPECIFICATIONS 37 WARRANTY 38 ...

Page 4: ... near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and safety signs on your machine Keep safety signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current saf...

Page 5: ...y from air intakes NEVER run unit inside homes garages sheds or other semi enclosed spaces These spaces can trap poisonous gases EVEN IF you run a fan or open doors and windows If you start to feel sick dizzy or weak while using the unit shut if off and get fresh air IMMEDIATELY See a doctor You may have carbon monoxide poisoning Install battery operated carbon monoxide alarms or plug in carbon mo...

Page 6: ...y on an area of bare ground While fueling the tank keep heat sparks and open flame away Carefully clean up any spilled fuel before starting engine Always fill fuel tank in an area with plenty of ventilation to avoid inhaling dangerous fumes NEVER store fuel for your unit in the home Gasoline propane kerosene and other flammable liquids should be stored outside of living areas in properly labeled n...

Page 7: ...or amps at least equal to the sum of the connected appliance loads Check that the entire cord is free of cuts or tears and that the plug has all three prongs especially a grounding pin NEVER try to power the house wiring by plugging the unit into a wall outlet a practice known as back feeding This is an extremely dangerous practice that presents an electrocution risk to utility workers and neighbo...

Page 8: ...ditional hose may be required Never fill the engine fuel tank while the engine is running or hot Allow the engine to cool two minutes before refueling Do not refuel indoors or in a poorly ventilated area Do not operate the unit if gasoline is spilled Wipe the unit clean and move it away from the spill Avoid creating any ignition until the gasoline has evaporated Do not store the unit near an open ...

Page 9: ...well ventilated area Follow all safety instructions provided with the materials you are spraying Use of a respirator may be required when working with some materials Welding produces fumes and gases Breathing these fumes and gases can be hazardous to your health Keep your head out of the fumes Do not breathe the fumes Do not weld in locations near degreasing cleaning or spraying operations The hea...

Page 10: ...ssed air stream Always maintain a safe distance from people and animals while operating the unit Do not move the unit while air tank is under pressure Do not attempt to move the unit by pulling on the hose RISK FROM MOVING PARTS Risk of bodily injury from moving parts Before performing maintenance always turn off the unit Bleed pressure from the air hose and disconnect spark plug wire to prevent e...

Page 11: ...tch on electric power tools is in the OFF position before plugging them into the unit 4 Do not operate the unit or any electrical tool in any area where water or similar materials constitute an electrical hazard to the operator Do not operate on wet surfaces in rain or in snow 5 Always be sure that the unit is on secure footing so that it cannot slide or shift around endangering workers 6 Avoid co...

Page 12: ...nder your helmet Use protective screens or barriers to protect others from flash glare and sparks warn others not to watch the arc Wear protective clothing made from durable flame resistant material and foot protection Welding chipping wire brushing and grinding cause sparks and flying metal As welds cool they can throw off slag Wear approved safety glasses with side shields even under your weldin...

Page 13: ...eut pas voir ou sentir Ne JAMAIS utiliser à l intérieur d une maison ou d un garage MÊME SI les portes et fenêtres s ont ouvertes N utiliser qu à l EXTÉRIEUR et bien éloigné des fenêtres portes et conduits d aération 34 2666 34 1916 34 2666 081711 OPERATING INSTRUCTIONS FOR GENERATOR AND WELDER WARNING GENERATOR WELDER CAN CAUSE SERIOUS INJURY OR DEATH IF OPERATED IMPROPERLY BEFORE OPERATING THIS ...

Page 14: ...NGINE OR MUFFLER TO COME IN CONTACT WITH FLAMMABLE VAPORS COMBUSTIBLE DUST GASES OR OTHER COM BUSTIBLE MATERIALS A SPARK MAY CAUSE A FIRE WHEN USING THE UNIT FOR SPRAY PAINTING PLACE THE UNIT AS FAR AWAY FROM THE WORK AREA AS POSSIBLE USING EXTRA AIR HOSES IF NEEDED Place unit at least 12 inches away from obstacles that may prevent proper ventilation Do not place unit in an area where there is evi...

Page 15: ...rod may be used as the ground source The pipe should be 3 4 inch trade size or larger and the outer surface must be noncorrosive If a steel or iron rod is used it should be at least 5 8 inch diameter and if a nonferrous rod is used it should be at least 1 2 inch diameter and be listed as material for grounding Drive the rod or pipe to a depth of 8 feet If a rock bottom is encountered less than 4 f...

Page 16: ...IRE ALWAYS STORE FUEL AWAY FROM THE UNIT WHILE IT IS RUNNING OR HOT WARNING RISK OF EXPLOSION OR FIRE CAUSING SERIOUS INJURY OR DEATH DO NOT ALLOW THE ENGINE OR MUFFLER TO COME IN CONTACT WITH FLAMMABLE VAPORS COMBUSTIBLE DUST GASES OR OTHER COMBUSTIBLE MATERIALS A SPARK MAY CAUSE A FIRE WHEN USING THE UNIT FOR SPRAY PAINTING PLACE THE UNIT AS FAR AWAY FROM THE WORK AREA AS POSSIBLE USING EXTRA AI...

Page 17: ...heck the oil level 3 The oil level should be between the full and low marks on the dipstick NOTE When checking the oil be sure the engine is level 4 Fill with oil as required through the oil fill gauge opening 5 Replace the oil gauge and screw in firmly 6 Wipe up any spilled oil FUELING WARNING EXPLOSIVE FUEL GASOLINE IS EX TREMELY FLAMMABLE AND ITS VAPORS CAN EXPLODE IF IGNITED STORE GASOLINE ONL...

Page 18: ...d starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitude performance can be improved by specific modifications to the carburetor If you always operate your unit at altitudes above 5 000 feet 1 500 meters have your dealer perform this carburetor modification This engine when operated at high altit...

Page 19: ...the upright position This provides a load less start The unit will unload and allow easier engine start up 4 Start the engine Refer to the Engine Manual accompanying this unit On Honda engine units the choke and key switch is located on the electric box panel 5 When the engine has run for 1 2 minutes flip toggle back to the original position 6 Set pressure by adjusting the Pressure Regulator count...

Page 20: ...100 Duty Cycle 100 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 2 35 1 50 1 50 2 0 70 3 0 95 3 0 95 200 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 This chart is a general guideline and may not suit all applications If cable overheats use next size larger cable Weld cable size AWG is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere mm2 for ...

Page 21: ...y installed This electrical device is designed to let the engine run at fuel saving low idle speed when the generator or compressor are not loaded and at full normal governed speed when a load is applied The idle system overrides the engine governor to provide idle speed When a load is applied the electronic circuit reacts to de energize the idle system so that the engine can resume full governed ...

Page 22: ...mum cable lengths for various gauges of wire which can adequately carry the loads shown ELECTRIC MOTOR LOADS It is characteristic of common electric motors in normal operation to draw up to six times their running current while starting This table may be used to estimate the watts required to start CODE G electric motors CAUTION IF AN ELECTRIC MOTOR FAILS TO START OR REACH RUNNING SPEED TURN OFF T...

Page 23: ...nections Check connections for air bubbles Tighten the connections where leaks are present Air leak in air tank Air tank must be replaced Do not attempt to repair air tank Defective Pilot Valve Clean or replace Pressure Regulator not turned to Adjust Pressure Regulator to proper tool or accessory high enough pressure or defective setting or replace Restricted air intake Clean or replace Air Intake...

Page 24: ...he unit a minimum of one hour high level of atmospheric humidity or to prevent condensation buildup the unit is not run long enough Drain air tank more often in humid Excessive oil consumption or Restricted Air Intake Filter Clean or replace oil in hose The unit on unlevel surface Do not incline the unit more than 10 in any direction while running SAE 30W non detergent oil Wrong viscosity SAE 30W ...

Page 25: ...ce more frequently under dusty conditions Every 2 years an Authorized Service Technician should check the safety valve intake valves and delivery valves Procedure Daily Weekly Monthly 100 Hours 200 Hours Before Storage Check Pump Oil Level x Check Engine Oil Level x Oil Leak Inspection x Check Engine Air Filter x Drain Condensation in Air Tank s x Inspect Guards Covers x Check for Unusual Noise Vi...

Page 26: ...E OR PERSONAL INJURY MAY RESULT GOVERNOR SPEED ADJUSTMENT SHOULD BE MADE ONLY BY A SERVICING DEALER CHECKING ENGINE OIL Check oil level before each operation and ensure that it is maintained per engine manual CHANGING ENGINE OIL Change oil after the first 25 hours of operation Thereafter it should be changed every 50 hours 1 Make sure the unit is on level ground Run the engine to warm the oil 2 St...

Page 27: ...ver and screw shut GENERATOR MAINTENANCE EVAPORATIVE EMISSION COMPONENTS The unit you have purchased includes the following components that are in compliance with California Air Resources Board Evaporative Emission Standards 1 Fuel Hose 2 Fuel Hose Fittings 3 Fuel Tank and Cap 4 Carbon Canister and Mounting Brackets These components should be inspected on a daily basis for cracks leaks and abnorma...

Page 28: ...horized Customer Service Representative immediately 3 High vibration or severe mechanical shock loads may cause the GFCIs to trip IF EITHER GFCI TRIPS BY ITSELF AT ANY TIME reset it and perform test procedures 1 and 2 4 Repeat steps 1 3 for the second GFCI WARNING ALTHOUGH THE ABOVE TEST PROCEDURES WILL INDICATE PROPER GFCI OPERATION ON AN UNGROUNDED OR IMPROPERLY GROUNDED GENERATOR THE GENERA TOR...

Page 29: ...cedure outlined below 1 Remove the beltguard and loosen the two nuts on each side of the pump or engine There are a total of 4 nuts 2 Turn the cap screw clockwise until a 1 2 inch belt deflection is noticed between the pulleys 3 Tighten the side nuts 4 Put a straight edge across both pulleys If necessary loosen one set of pulley screws and adjust in or out to properly align Tighten the pulley scre...

Page 30: ... unit in a dry well ventilated place LONG TERM MORE THAN 6 MONTHS 1 Add gasoline conditioner stabilizer at the specified concentration 2 Run the unit until the fuel tank and carburetor are dry As the engine is beginning to die move the choke lever to the choke position NOTE Turn off the idle control to decrease the run time 3 Remove the spark plug pour 1 2 teaspoons 5 10cc of engine oil into the c...

Page 31: ...er 3 This warranty does not cover parts damaged due to normal wear abnormal conditions misapplication misuse accidents operation at other than recommended speeds pressures or temperature improper storage or freight damage Parts damaged or worn by operation in dusty environments are not warranted Failure to follow recommended operating and maintenance procedures also voids warranty 4 Labor charges ...

Page 32: ...applicable regulations and 2 is free from defects in materials and workmanship that cause the failure of a warranted part to conform with those regulations as may be applicable to the terms and conditions stated below a ranty period is two years b Subject to certain conditions and exclusions as stated below the warranty on emissions related parts is as follows 1 Any warranted part that is not sche...

Page 33: ...buretor and internal parts and or pressure regulator or fuel injection system B Air fuel ratio feedback and control system if applicable C Cold start enrichment system if applicable D Regulator assy gaseous fuel if applicable 2 Air Induction System A Intake manifold if applicable B C Controlled hot air intake system 3 Ignition System A Spark plugs B Magneto or electronic ignition system C Spark ad...

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MEGAPOWER MP-13030HWG, Operator'S Manual

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