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Megamoto MM-B105, Assembly Instructions Manual

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Megamoto MM-B105 Assembly Instructions Manual Download Page 18

18

MM-B80/105 ASSEMBLY INSTRUCTIONS

ADD OIL

32) 

BEFORE YOU START THE BIKE YOU MUST ADD 

12oz. OF 10W30 MOTOR OIL TO THE ENGINE.  

The bike should be on the steel shipping crate base 
so that it is vertical. Add oil into the oil filler neck on 
the front of the engine. 

NOTE: 

Whenever checking the engine oil level, the 

bike should be on level ground and held vertical on 
its two wheels, not resting on the side stand as the 
proper oil level will not be indicated on the dipstick. 

33) After adding oil, place the dipstick squarely in the filler hole 
but do not screw it in. Pull out the dipstick and see where the oil 
level is on the dipstick. Add as needed. Replace the dipstick and 
tighten .

Proper Oil Level

Oil is not provided with the mini bike. 12oz of 10W30 Motor Oil is needed.

32

33

Summary of Contents for MM-B105

Page 1: ...UCTIONS BEFORE REMOVING BIKE FROM THE STEEL SHIPPING CRATE AND ASSEMBLING THE BIKE MAKE SURE YOU UNDERSTAND THE INSTRUCTIONS BEFORE YOU BEGIN 1 MM B80 105 ASSEMBLY INSTRUCTIONS For instructional videos visit megamotousa com ...

Page 2: ... top steel shipping crate 3 Loosen and remove the 6 bolts and nuts that secure the upper steel crate and vertical supports to the crate base NOTE Do not loosen the 3 supports on the bottom of the steel shipping crate that attach to the mini bike frame 4 Lift off the upper steel crate with the vertical supports and discard 1 2 3 MM B80 105 ASSEMBLY INSTRUCTIONS 2 UNPACKING WEAR PROTECTIVE GLOVES WH...

Page 3: ...ER WHEN ASSEMBLY IS COMPLETE AND OIL HAS BEEN ADDED TO THE ENGINE THEN YOU CAN UNBOLT THE THREE BRACKETS AND REMOVE THE SHIPPING CRATE BASE AND DISCARD IT RIGHT SIDE OF BIKE NEAR REAR WHEEL RIGHT SIDE OF BIKE NEAR THE FOOTPEG LEFT SIDE OF BIKE NEAR THE FOOTPEG MM B80 105 ASSEMBLY INSTRUCTIONS 3 UNPACKING NOTE ...

Page 4: ...LEBAR CLAMPS 2PCS 6 HANDLEBAR CLAMP NUTS 4PCS 7 FRONT NUMBER PLATE 1PC 8 RIGHT GUSSET PLATE 1PC 9 SCREWS M6 6PCS 10 PLASTIC WASHERS 6PCS 11 FRONT FENDER 12 AXLE BOLT 1PC 13 AXLE NUT 1PC 14 AXLE SPACER 2PCS 15 FRONT WHEEL TIRE ASSEMBLY 1PC PARTS 4 NOTE It is advisable to gather the parts as shown so they are easy to locate during assembly Wear protective gloves and eyewear whenever working on your ...

Page 5: ...ched to the base of the shipping crate 2 Without twisting the wires and cables lift up the handlebar and front fork placing the handlebar on the top of the bike frame and resting the fork on the steering head as shown in the photo Rest the handlebar on the frame with the handles toward the front of the bike the brake lever should be facing down Make sure the wires and cables are not twisted 5 2 1 ...

Page 6: ...te tabs on the forks are facing forward and slide the lower fork plate under the steering head Make sure the steering stop pins are behind the steering stop as shown Steering Head Steering stop pins Steering stop Number Plate Tab Lower Fork Plate 6 FRONT FORK 3 ...

Page 7: ...ove the upper fork plate back and over the steering head 5 Line up the hole in the upper fork plate with the hole in the steering head MM B80 105 ASSEMBLY INSTRUCTIONS 7 6 Insert the steering bolt through the top fork plate and into the steering head FRONT FORK 6 4 5 ...

Page 8: ...INSTRUCTIONS 8 7 Push the steering bolt all the way through the steering head and the lower fork plate 8 Install the nut on the steering bolt as shown in the photo 9 Tighten the nut securely 39N m 20ft lbs FRONT FORK 9 8 7 ...

Page 9: ... and cables do not pinch between the frame and the lower fork plate or the steering stop pin and the frame when the handlebar is turned to the right as seated on the bike If they do simply twist the cable tie wires and cables toward the rear away from the lower fork plate ...

Page 10: ...rest the handlebar on the top fork plate and frame as shown The brake lever should be facing up and the cables should not be twisted 11 Locate the 2 upper and 2 lower handlebar clamps Lower Clamp 2pcs Upper Clamp 2pcs 12 Place one lower handlebar clamp under the handlebar as shown and align the holes in the clamp with the holes in the upper fork plate 12 10 ...

Page 11: ...B80 105 ASSEMBLY INSTRUCTIONS 11 13 Place the upper handlebar clamp as shown 14 Insert the 2 handlebar clamp bolts through the holes in the upper and lower clamps and the holes in the upper fork plate as shown 14 13 ...

Page 12: ... MM B80 105 ASSEMBLY INSTRUCTIONS HANDLEBAR 15 Install the nuts on the handlebar clamp bolts as shown Do Not tighten 16 Install the clamps bolts and nuts on the other side as in steps 12 through 15 16 15 ...

Page 13: ...ith the angle of the forks This is a good initial setting you can adjust the handlebars at a different angle if you prefer 19 Tighten the handlebar clamps so that the space between the upper and lower clamps at the front of the clamps is equal to the space at the back of the clamps Tighten securely 26N m 19ft lbs 19 18 17 ...

Page 14: ...kets on the front forks 21 Align the holes in the fender with the threaded holes in the mounting brackets 22 Insert the Philips head screw through the plastic washer the fender and into the threaded hole of the mounting bracket and hand tighten Have all 4 screws and washers installed by hand before tightening with a screwdriver 22 21 20 ...

Page 15: ...that only an inch or 2 of the bolt is through 24 Place 1 axle spacer on the bolt position the wheel between the forks with the tread as shown and insert the axle bolt through the wheel 25 Push the axle bolt through the other side of the wheel so that only about an inch of it extends past the wheel bearing Axle spacers 25 24 23 ...

Page 16: ...HEEL 26 Place the second axle spacer on the axle where it extends from the wheel 27 Align the spacer and the hole in the fork and push the axle bolt all the way through 28 Install the nut on the axle and tighten securely 54N m 40ft lbs 28 27 26 ...

Page 17: ...ith a plastic washer through the top hole and hand tighten Install the screw and washer in the lower hole Tighten the upper and lower screws with a screwdriver 30 Align the tabs on the right side gusset cover with the rubber mounting holes in the frame 31 Press the gusset cover tabs into the rubber mounting holes NOTE Keep the bike secured to the steel crate base when you proceed to the next step ...

Page 18: ...he engine oil level the bike should be on level ground and held vertical on its two wheels not resting on the side stand as the proper oil level will not be indicated on the dipstick 33 After adding oil place the dipstick squarely in the filler hole but do not screw it in Pull out the dipstick and see where the oil level is on the dipstick Add as needed Replace the dipstick and tighten Proper Oil ...

Page 19: ...19 WEAR PROTECTIVE GLOVES 34 Unbolt the 3 clamps that secure the mini bike to the steel crate base roll the bike off the base and discard the base MM B80 105 ASSEMBLY INSTRUCTIONS ADD OIL ...

Page 20: ...sition 37 Press small red button on the Engine Stop Switch so that the small button is pushed in and the larger red button sticks out This is the RUN position 38 Let the bike sit for a minute to give time for the fuel to fill the carburetor then pull firmly on the pull starter to start the bike BE SURE TO OIL THE CENTRIFUGAL CLUTCH BEFORE AND AFTER EACH RIDE AS INSTRUCTED IN YOUR OWNER S MANUAL 38...

Page 21: ... the bike push the large red button on the Engine Stop Switch 41 When you are finished riding turn the Fuel Lever to the OFF position BE SURE TO OIL THE CENTRIFUGAL CLUTCH BEFORE AND AFTER EACH RIDE AS INSTRUCTED IN YOUR OWNER S MANUAL ALWAYS WEAR PROTECTIVE GEAR SUCH AS A HELMET GLOVES BOOTS LONG SLEEVE SHIRT AND PANTS WHEN RIDING 39 40 41 For instructional videos visit megamotousa com ...

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