Megamoto MM-B105 Assembly Instructions Manual Download Page 1

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READ ALL OF THE INSTRUCTIONS BEFORE REMOVING BIKE FROM THE STEEL

SHIPPING CRATE AND ASSEMBLING THE BIKE. MAKE SURE YOU UNDERSTAND THE

INSTRUCTIONS BEFORE YOU BEGIN.

MM-

B80/105

ASSEMBLY

INSTRUCTIONS

For instructional videos visit: megamotousa.com

Summary of Contents for MM-B105

Page 1: ...UCTIONS BEFORE REMOVING BIKE FROM THE STEEL SHIPPING CRATE AND ASSEMBLING THE BIKE MAKE SURE YOU UNDERSTAND THE INSTRUCTIONS BEFORE YOU BEGIN 1 MM B80 105 ASSEMBLY INSTRUCTIONS For instructional videos visit megamotousa com ...

Page 3: ...ER WHEN ASSEMBLY IS COMPLETE AND OIL HAS BEEN ADDED TO THE ENGINE THEN YOU CAN UNBOLT THE THREE BRACKETS AND REMOVE THE SHIPPING CRATE BASE AND DISCARD IT RIGHT SIDE OF BIKE NEAR REAR WHEEL RIGHT SIDE OF BIKE NEAR THE FOOTPEG LEFT SIDE OF BIKE NEAR THE FOOTPEG MM B80 105 ASSEMBLY INSTRUCTIONS 3 UNPACKING NOTE ...

Page 6: ...te tabs on the forks are facing forward and slide the lower fork plate under the steering head Make sure the steering stop pins are behind the steering stop as shown Steering Head Steering stop pins Steering stop Number Plate Tab Lower Fork Plate 6 FRONT FORK 3 ...

Page 7: ...ove the upper fork plate back and over the steering head 5 Line up the hole in the upper fork plate with the hole in the steering head MM B80 105 ASSEMBLY INSTRUCTIONS 7 6 Insert the steering bolt through the top fork plate and into the steering head FRONT FORK 6 4 5 ...

Page 8: ...INSTRUCTIONS 8 7 Push the steering bolt all the way through the steering head and the lower fork plate 8 Install the nut on the steering bolt as shown in the photo 9 Tighten the nut securely 39N m 20ft lbs FRONT FORK 9 8 7 ...

Page 9: ... and cables do not pinch between the frame and the lower fork plate or the steering stop pin and the frame when the handlebar is turned to the right as seated on the bike If they do simply twist the cable tie wires and cables toward the rear away from the lower fork plate ...

Page 10: ...rest the handlebar on the top fork plate and frame as shown The brake lever should be facing up and the cables should not be twisted 11 Locate the 2 upper and 2 lower handlebar clamps Lower Clamp 2pcs Upper Clamp 2pcs 12 Place one lower handlebar clamp under the handlebar as shown and align the holes in the clamp with the holes in the upper fork plate 12 10 ...

Page 11: ...B80 105 ASSEMBLY INSTRUCTIONS 11 13 Place the upper handlebar clamp as shown 14 Insert the 2 handlebar clamp bolts through the holes in the upper and lower clamps and the holes in the upper fork plate as shown 14 13 ...

Page 12: ... MM B80 105 ASSEMBLY INSTRUCTIONS HANDLEBAR 15 Install the nuts on the handlebar clamp bolts as shown Do Not tighten 16 Install the clamps bolts and nuts on the other side as in steps 12 through 15 16 15 ...

Page 13: ...ith the angle of the forks This is a good initial setting you can adjust the handlebars at a different angle if you prefer 19 Tighten the handlebar clamps so that the space between the upper and lower clamps at the front of the clamps is equal to the space at the back of the clamps Tighten securely 26N m 19ft lbs 19 18 17 ...

Page 14: ...kets on the front forks 21 Align the holes in the fender with the threaded holes in the mounting brackets 22 Insert the Philips head screw through the plastic washer the fender and into the threaded hole of the mounting bracket and hand tighten Have all 4 screws and washers installed by hand before tightening with a screwdriver 22 21 20 ...

Page 15: ...that only an inch or 2 of the bolt is through 24 Place 1 axle spacer on the bolt position the wheel between the forks with the tread as shown and insert the axle bolt through the wheel 25 Push the axle bolt through the other side of the wheel so that only about an inch of it extends past the wheel bearing Axle spacers 25 24 23 ...

Page 16: ...HEEL 26 Place the second axle spacer on the axle where it extends from the wheel 27 Align the spacer and the hole in the fork and push the axle bolt all the way through 28 Install the nut on the axle and tighten securely 54N m 40ft lbs 28 27 26 ...

Page 19: ...19 WEAR PROTECTIVE GLOVES 34 Unbolt the 3 clamps that secure the mini bike to the steel crate base roll the bike off the base and discard the base MM B80 105 ASSEMBLY INSTRUCTIONS ADD OIL ...