Meech TakClean Operating Manual Download Page 1 | Manualshive

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Operating Manual

TakClean™

Contact Web Cleaning

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Summary of Contents for TakClean

Page 1: ...1 Operating Manual TakClean Contact Web Cleaning...

Page 2: ......

Page 3: ...ine Connecting the Active Ionisation Equipment MAINTENANCE IONISATION EQUIPMENT 20 Fault Finding Ionisation Equipment SPARE PARTS AND CONSUMABLES 21 TROUBLESHOOTING 22 DRAWING PACK 24 Backplate Mounti...

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Page 5: ...on Continuous cleaning no need to stop the web Fast installation very low downtime for installation Static control web will be contamination and static free on exit Double Sided Cleaning TakClean is a...

Page 6: ...t of 3 critical processes 1 The TransTak elastomer cleaning rollers contact the full width of the web with even pressure Dry unbonded contamination is lifted from the web surface 2 Pneumatics hold the...

Page 7: ...in a custom sized thick walled cardboard box that is fixed on a wooden pallet On receipt of the system check the packaging for signs of shipping damage If found any damage should immediately be report...

Page 8: ...nstallation location will vary depending on the machine and application requirements In general the TakClean system should be installed as close to the critical process as possible to minimise the pot...

Page 9: ...ed Air and Plug Connections The main incoming compressed air supply should be connected to the 4mm compressed air push fit fitting on the TakClean control box labelled Air In The compressed air hoses...

Page 10: ...and TransTak elastomer roller If too high a pressure is used it may result in damage to the adhesive roll and TransTak roller or effect the web path during operation TakClean Button Functions Auto Man...

Page 11: ...NO signal from the line in the TakClean control box into pins 1 and 6 see circuit diagram as shown in the image below This can be fed into the pneumatic control box via the Auxiliary cable gland Conne...

Page 12: ...port in the power supply adjacent to the high voltage terminal Then refit both the lock washer and nut to the ionising bar Ensure that the nut is fully tightened Connect the cable eyelet of the ionisi...

Page 13: ...safety reasons this equipment must be grounded earthed either via the mains plug or by direct connection to ground earth Switch on the ionising system via the illuminated ON OFF rocker switch of the 9...

Page 14: ...n close the adhesive roll carriages 4 Engage the adhesive rolls into contact with the TransTak elastomer rollers Depending on your selected electrical connection this can be achieved via a manual oper...

Page 15: ...material is processed If the roll appears heavily contaminated or has started to darken in colour you should refresh the roll as it will have lost its tack level and will not be operating with its pe...

Page 16: ...Clean system and pull the adhesive roll carriage towards you 3 Pull the outboard end of the adhesive roll towards you Be sure to steady the adhesive roll carriage with one hand as you do this 4 Repeat...

Page 17: ...unwrapping Adhesive Roller Positioning LEFT to RIGHT web direction For a web direction of LEFT to RIGHT the adhesive rollers should be installed into the TakClean system as per the pictures below The...

Page 18: ...hat the condition of the TransTak elastomer rollers is monitored and that cleaning is undertaken as required CAUTION Do not soak the TransTak elastomer rollers in isopropyl alcohol and do not let the...

Page 19: ...sen the fixing screws To remove the top TransTak roller loosen the fixing screw located under the bearing carriers at either end of the TransTak roller Support the TransTak roller whilst completing th...

Page 20: ...erformance monitoring e g 977cm and 904cm will alert the operator to the need to clean the equipment before performance drops to an unacceptable level Before cleaning ensure that the equipment is swit...

Page 21: ...are used in your TakClean system The use of non Meech parts may invalidate your warranty For details of spare parts and consumable materials please contact Meech or your nearest Meech distributor Ple...

Page 22: ...he system installation pneumatic section of this manual The adhesive roll is not located correctly Check the position of the adhesive roll and see the maintenance adhesive rolls section of this manual...

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Page 24: ...24 Technical Drawings MATERIAL DIMENSIONS MM DO NOT SCALE TITLE DRAWING No...

Page 25: ...25 MATERIAL DIMENSIONS MM DO NOT SCALE TITLE DRAWING No...

Page 26: ...26 MATERIAL DIMENSIONS MM DO NOT SCALE TITLE DRAWING No...

Page 27: ...27 MATERIAL DIMENSIONS MM DO NOT SCALE TITLE DRAWING No Effective width 250 300 350 400 450 500 550 600 650 700 750 800mm Overall width Effective width 145mm 4x M8x1 25 6H Mounting Holes...

Page 28: ...REIN IS THE PROPERTY OF THE MEECH GROUP AND SHOULD NOT BE COPIED IN WHOLE OR PART OR USED FOR MANUFACTURE OR OTHERWISE DISCLOSED WITHOUT THE PRIOR WRITTEN CONSENT OF MEECH INTERNATIONAL MATERIAL FINIS...

Page 29: ...er roll Technical Details Base Material Moisture stabilised release coated paper Adhesive Water based Product Thickness 0 095mm 95 micron or 3 75 mils Adhesion 400 n m 1kg Static Shear 0 5 hrs Release...

Page 30: ...D EN 61000 6 4 2001 EN 61000 6 2 1999 EN 292 1 EN 292 2 EN 294 EN 50081 2 EN 61024 1 EN 60204 1 EN 954 EN 62061 EN 418 EC Council Directives Low Voltage Directive 2006 95 EC Technical File Electromagn...

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Page 32: ...ark Drive Norton OH 44203 USA Tel 1 330 564 2000 1 800 232 4210 Fax 1 330 564 2005 email info meech com Meech Static Eliminators Shanghai Co Ltd 7G 7F LP Tower 25 Xiangfeng Road 201103 Shanghai China...

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