October 2008
Page G-2
“3072ES / 3772ES / 3772ES HD” Service and Parts Manual
ART_2746
Decal
s
3072ES - 3772ES - 3772ES HD
ME
C
3772ES HD
ME
C
3072ES
CERTIFIED LANYARD
8605
ANCHORAGE POINT
9910
11026730
WARNING
90726
EACH REPLACEMENT BATTERY MUST WEIGH
A MINIMUM OF 60 POUNDS / 27.3 kg
FAILURE TO MEET MINIMUM WEIGHT
REQUIREMENT MAY CAUSE MACHINE
INSTABILITY.
TIP-OVER HAZARDS
YOU MUST NOT OPERATE
THIS MACHINE:
DO NOT DRIVE NEAR DROP-OFFS, HOLES
OPEN ELEVATOR SHAFTS, AND LOADING DOCKS
DO NOT ELEVATE PLATFORM ON
UNEVEN OR SOFT SURFACES
DO NOT DRIVE ONTO UNEVEN OR
SOFT SURFACES WHEN ELEVATED
DO NOT RAISE PLATFORM ON SLOPE, OR DRIVE
ONTO SLOPE WHEN ELEVATED
DO NOT RAISE PLATFORM IN
WINDY OR GUSTY CONDITIONS
DEATH OR SERIOUS INJURY
WILL RESULT FROM IMPROPER
USE OF THIS EQUIPMENT
DEATH OR SERIOUS INJURY
WILL RESULT FROM CONTACT
OR INADEQUATE CLEARANCE
90721
ELECTROCUTION HAZARD
THIS MACHINE IS NOT INSULATED
UNLESS YOU HAVE BEEN AUTHORIZED TO
USE AND TRAINED IN THE SAFE OPERATION
OF THIS MACHINE.
TRAINING INCLUDES COMPLETE KNOWLEDGE OF
THE SAFETY AND OPERATION INSTRUCTIONS
CONTAINED IN THE MANUFACTURERS MANUAL,
ANSI MANUAL OF RESPONSIBILITIES, YOUR
EMPLOYERS WORK RULES AND APPLICABLE
GOVERNMENTAL REGULATIONS.
AN UNAUTHORIZED AND UNTRAINED OPERATOR
SUBJECTS THEMSELF AND OTHERS TO
DEATH OR SERIOUS INJURY.
MAINTAIN SAFE CLEARANCE FROM ELECTRICAL
LINES AND APARATUS. YOU MUST ALLOW FOR
MACHINE SWAY, ROCK OR SAG AND ELECTRICAL
LINES SWAYING.
THIS MACHINE DOES NOT PROVIDE PROTECTION
FROM CONTACT WITH OR PROXIMITY TO AN
ELECTRICALLY CHARGED CONDUCTOR.
YOU MUST MAINTAIN A CLEARANCE OF AT
LEAST TEN (10) FEET BETWEEN ANY PART
OF THIS MACHINE OR ITS LOAD AND ANY
ELECTRICAL LINE OR APARATUS CARRYING UP
TO 50,000 VOLTS. ONE FOOT OF ADDITIONAL
CLEARANCE IS REQUIRED FOR EVERY
ADDITIONAL 30,000 VOLTS OR LESS.
INSPECT MACHINE AND MAKE SURE THAT IT IS OPERATING PROPERLY,
THAT ALL NAME PLATE AND SAFETY AND CONTROL DECALS ARE IN PLACE
AND LEGIBLE, AND THAT THE MACHINE IS IN ACCORDANCE WITH THE
MANUFACTURER'S MAINTENANCE REQUIREMENTS CONTAINED IN THE
OPERATION AND MAINTENANCE MANUAL AND THE DAILY SAFETY CHECKLIST.
OPERATE MACHINE WITH EXTREME CAUTION. WATCH FOR OBSTRUCTIONS
WHICH MAY STRIKE PLATFORM, PERSONNEL, CONTROLS, OR MACHINE.
OPERATE CONTROLS SLOWLY FOR SMOOTH PLATFORM MOTION.
FOR DRIVING ON ANY GRADE OR SIDE SLOPE:
FOR DRIVING WITH PLATFORM ELEVATED:
PLATFORM MUST BE FULLY LOWERED.
DRIVE ONLY ON A SMOOTH, FIRM, AND LEVEL
SURFACE FREE OF OBSTRUCTIONS.
DO NOT EXCEED MAXIMUM PLATFORM OR
EXTENSION LOAD LIMIT CAPACITY.
LOAD TO BE UNIFORMLY DISTRIBUTED.
PLACE LOAD NEAR CENTER OF PLATFORM
WHEN POSSIBLE.
DO NOT DRIVE ON SIDE SLOPE IF OVER 25% (14°).
DO NOT DRIVE UP OR DOWN A GRADE THAT IS
GREATER THAN THE GRADEABILITY
SPECIFICATIONS FOR THIS MACHINE.
SEE OPERATOR MANUAL FOR SPECIFICATIONS.
DO NOT EXCEED MAXIMUM PLATFORM OR
EXTENSION LOAD CAPACITY.
LOAD MUST BE UNIFORMLY DISTRIBUTED.
USE EXTREME CAUTION.
OTHER HAZARDS
IMPROPER OPERATION OF THIS MACHINE
COULD CAUSE DEATH OR SERIOUS INJURY.
1.
DO NOT OVERLOAD PLATFORM LOAD CAPACITY.
2.
DO NOT EXCEED MAXIMUM SIDE FORCE AND
MAXIMUM NUMBER OF OCCUPANTS.
3.
DO NOT USE WITHOUT GUARD RAILS IN PLACE,
AND ENTRY GATE PROPERLY SECURED.
4.
DO NOT USE IF WORK PLATFORM IS NOT WORKING
PROPERLY OR IF ANY PART IS DAMAGED OR WORN.
5.
DO NOT USE NEAR MOVING VEHICLES OR CRANES.
6.
DO NOT STAND OR SIT ON GUARDRAILS,
ALL PERSONNEL SHALL ALWAYS MAINTAIN FIRM
FOOTING ON PLATFORM FLOOR.
7.
DO NOT USE WHILE UNDER THE INFLUENCE OF
ALCOHOL OR DRUGS.
8.
DO NOT OVERRIDE SAFETY DEVICES.
9.
DO NOT LEAVE MACHINE UNATTENDED WITH KEY
IN THE SWITCH.
10.
DO NOT RAISE PLATFORM WHILE MACHINE IS ON
A TRUCK, FORKLIFT, OR OTHER DEVICE OR
VEHICLE.
11.
DO NOT USE LADDER, SCAFFOLDING, OR OTHER
DEVICES TO INCREASE SIZE OR WORKING HEIGHT
OF PLATFORM.
12.
DO NOT ENTER OR EXIT PLATFORM WHILE IN
MOTION.
13.
DO NOT RECHARGE BATTERIES NEAR
SPARKS OR OPEN FLAME, BATTERIES EMIT
HIGHLY EXPLOSIVE HYDROGEN GAS.
14.
DO NOT PERFORM SERVICE ON THE MACHINE
WITHOUT PROPERLY BLOCKING ELEVATING
ASSEMBLY.
15.
DO NOT ATTACH OVERHANGING LOADS OR
NICREASE PLATFORM SIZE.
91456
90730
FAILURE TO FOLLOW INSTRUCTIONS COULD CAUSE
DEATH, PERSONAL INJURY AND PROPERTY DAMAGE
WARNING
SHEET LOADING GATE MUST BE IN LOWERED LOCKED
POSITION BEFORE OPERATING FROM PLATFORM.
PLATFORM ENTRANCE MUST BE PROPERLY CLOSED AND
ALL GUARDRAILS PROPERLY IN PLACEAND SECURED
BEFORE OPERATING FROM PLATFORM.
PLATFORM EXTENSION MUST BE LOCKED IN PLACE AT ALL
TIMES.
WARNING
91155
MAXIMUM PLATFORM CAPACITY - EVENLY DISTRIBUTED
EXTENSION RETRACTED
EXTENSION EXTENDED
SIDE LOAD
1000 LBS
454 kg
600 LBS
273 kg
400 LBS
181 kg
150 LBS
667 N
3-PERSONS
2-PERSON
1-PERSON
WARNING
91322
MAXIMUM PLATFORM CAPACITY - EVENLY DISTRIBUTED
EXTENSION RETRACTED
EXTENSION EXTENDED
SIDE LOAD
750 LBS
340 kg
350 LBS
159 kg
400 LBS
181 kg
150 LBS
667 N
3-PERSONS
2-PERSON
1-PERSON
9932
1000 LBs (454kg)
PLATFORM CAPACITY
90269
750 LBs (340kg)
PLATFORM CAPACITY
ANSI Model
s
: Sheet 1 of 4
MANUALS INSIDE
90733
14
25
7
10
18
15
16
21
22
17
23
24
1
6
2
5
4
3
19
20
11
12
8
9
13
NOTE: Decal placement is subject to the original country of the equipment destination.
Summary of Contents for 3072ES
Page 38: ...October 2008 3072ES 3772ES 3772ES HD Service Parts Manual Page 1 22...
Page 66: ...October 2008 3072ES 3772ES 3772ES HD Service Parts Manual Page 3 12...
Page 110: ...October 2008 3072ES 3772ES 3772ES HD Service Parts Manual Page 4 44...
Page 122: ...October 2008 3072ES 3772ES 3772ES HD Service Parts Manual Page 5 12...
Page 136: ...October 2008 Page A 12 3072ES 3772ES 3772ES HD Service and Parts Manual NOTES...
Page 154: ...October 2008 Page B 18 3072ES 3772ES 3772ES HD Service and Parts Manual NOTES...
Page 174: ...October 2008 Page C 20 3072ES 3772ES 3772ES HD Service and Parts Manual NOTES...
Page 184: ...October 2008 Page D 10 3072ES 3772ES 3772ES HD Service and Parts Manual NOTES...
Page 212: ...October 2008 Page E 28 3072ES 3772ES 3772ES HD Service and Parts Manual NOTES...
Page 230: ...October 2008 Page F 18 3072ES 3772ES 3772ES HD Service and Parts Manual NOTES...
Page 244: ...October 2008 Page G 14 3072ES 3772ES 3772ES HD Service and Parts Manual NOTES...
Page 252: ...NOTES...