MDC XT12-DB User Manual And Manual Download Page 39 | Manualshive

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1300 4X4 4X4

Maintenance Schedule

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Summary of Contents for XT12-DB

Page 1: ... Caravans 2018 Read owner s manual before using the equipment Third party component manuals should be read in conjunction with this manual Maintenance guidelines must be met or exceeded failing to meet these guidelines may result in serious injury or death and property damage ...

Page 2: ...9 Trailing Arm Pivot Bolts 19 Brakes and Handbrake 19 Brake Controller 19 Operation 19 Trailer Plug Wiring 19 Breakaway Switch 20 Hand Brake 21 Adjuster 21 Correct Use of Your Electric Brakes 22 Important Safety Notice 22 Brake Adjustment 22 Brake Cleaning and Inspection 22 Magnets 23 Shoes and Linings 23 Corrosion Prevention 23 Wheels and Tyres 24 Highway 24 Off Road 24 Shock Absorbers Bushes 24 ...

Page 3: ...ant to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and prevent loading in a manner that can cause a camper to sway and or roll excessively left and right The optimum ball weight on a caravan is between 9 and 11 of the total camper weight Terminology Abbreviations Ball Weight The downward load exerted on the tow point of the vehicle by the trailer...

Page 4: ... Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpool WA 6107 SOUTH AUSTRALIA Adelaide 1246 South Rd Clovelly Park SA 5042 Contact Details NATIONAL TOLL FREE WARRANTY HOTLINE SPARE PARTS 1300 4X4 4X4 1300 494 494 1300 MDC CARE 1300 632 2273 1300 MDC PARTS ...

Page 5: ... electric with hand brake GAS CYLINDERS 2 x 9kg gas cylinder holders JERRY CAN HOLDER 2 x 20L jerry can holders KITCHEN CONSTRUCT Thetford S S MK3 Argent 4 burner hob deluxe cooker KITCHEN CONSTRUCT External 304 grade stainless steel WATER TANK 40L 80L fresh water 80L grey water WATER DELIVERY 12V electric pump HOT WATER SYSTEM Truma Boiler 14L gas SHOWER ENSUITE Hot cold external with van side mo...

Page 6: ... every 10 000km as best practice See maintenance schedule for guidance Bearing Number Inner Bearing 25520 Outer Bearing 25520 Seal 55 x 85 x 12 Fridge Fitting Chart Slide Dimensions H 610mm W 500mm L 800mm Dometic Engel Evakool Bushman Ironman ARB Kickass Kings CFX65W MT35FP ED65 35L 65L Classic 78L 80L 90L CFX50W MR40F Glacier G61 74L Classic 60L 71L Dual 75L MT60FP RF40 Elements 60L 60L MT80FP R...

Page 7: ... 5gcZ2Mea4H0 Kitchen Electrical Setup Scan the code or go to https youtu be mEkSdiyQq_I Packing Down Tutorial Scan the code or go to https youtu be 4nUjq0kFcMI Hitch 2018 onward model XT12 is fitted with a Vehicle Components ADR approved DO35 hitch Previous models may be fitted with a McHitch coupling For information on McHitch couplings and spare parts contact the manufacturer www mchitch com au ...

Page 8: ...X4 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied prior to coupling and uncoupling ...

Page 9: ...the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover it shouldn t separate This procedure should be applied if you are uncoupling or coupling up ...

Page 10: ...e locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it Locking plate should be in unlocked position as shown Lower the coupling onto the tow pin ...

Page 11: ...n 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through the mechanism and assemble the cap If the cap will not fit check the locking mechanism is in the correct locked orientation Detail view of pin through locking mechanism ...

Page 12: ...the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position STEP 2 Lift the coupling up off the tow pin ...

Page 13: ...king etc should be stored in the pantry cupboard Never load in a manner that causes the ball weight to exceed the limit of the tow vehicle Ensure no items can move during travel Secure all items to prevent damage to the caravan Consider water tank levels and how they may affect the balance front and back and the percentage of ball weight Never store heavy items in overhead cupboards The diagram be...

Page 14: ...t to right should be done with drive on stepped ramps as illustrated below Once levelled the legs can be lowered to keep the trailer stable On soft ground you may want to use timber sole boards under the stabiliser feet Site Power The Projecta charger in your caravan is connected via the 15A exterior socket To use site power you will require a 15A power lead connected to a 15A outlet figure 1 In t...

Page 15: ...s Support the end manually by hand or by using the extendable legs Never allow water to pool on the awning during rain lower one side to a level that allows the water to freely run off and not pool In light to moderate breeze guy ropes should be used In stronger winds the awning should be retracted completely During rain the awning should be lowered on one side as illustrated below ...

Page 16: ... support leg and secure locking screw Fig 3a Fig 3 Fig 3a Preparing for Bad Weather During inclement weather the following should be done Close all roof vents and hatches to prevent water entering Protect the awning from high winds by retracting or securing with guy ropes and pegs Ensure your caravan is not parked in ground that will become boggy and prevent exiting the camp area Close all externa...

Page 17: ... humidity and cooling temperatures can create condensation additionally condensation can form under mattresses due to temperature differences between warm bodies on top and the bed base being cold from outside temperatures As a precaution you can do the following Check under mattress for moisture before packing up If moisture is found allow to thoroughly dry before closing your caravan Store 1 or ...

Page 18: ...to protect the surfaces from oxidisation Internal Surfaces Laminates and internal wall surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not use cleaners that contain ammonia or caustics Acrylic Windows Windows should be cleaned with a clean soft nonabrasive cloth to avoid scratches and soapy water Do not use any cleaners that contain ammoni...

Page 19: ...uts Wheel nuts should be tightened to correct torque using a torque wrench Never trust a rattle gun as these may over or under tighten A quality torque wrench will ensure nuts are tightened correctly It s important to remember to check your wheel nuts at 50km 500km and 1000km and periodically thereafter The correct torque setting of 125Nm for 12mm studs 140nm for 14mm studs and alloy wheels and 20...

Page 20: ...e the correct braking capability for varying road off road and load conditions 2 They can be modulated to provide variable braking force thus easing the brake load on the towing vehicle 3 There is very little lag time between the moment the tow vehicle s brakes are actuated and the moment the trailer brakes are actuated 4 They can provide some braking independent of the tow vehicle in the event of...

Page 21: ...done via the 50amp Anderson Plug on the drawbar Consult a qualified auto electrician to ensure this is fitted to your tow vehicle In NSW there is an additional requirement that the breakaway power source be monitored from the driver position with a minimum of a visual alarm for low battery voltage Consult a qualified auto electrician to ensure this is fitted to your vehicle Breakaway Switch Anders...

Page 22: ...Use the cable adjuster to give enough tension to be able to set the handbrake lever on the last two notches of the coupling or handbrake is 1 3 raised when unladen This needs to be checked again when the trailer or caravan is loaded If the cable is too tight the brakes will be applied as the axle moves backward under spring deflection Adjuster To adjust the handbrake cable tension release locknuts...

Page 23: ...ing axles as well as in the skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone who departs from the instructions provided in this manual must first establish that they neither compromise their personal safety nor the vehicle integrity by their choice of methods tool s...

Page 24: ...ce both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts available from our outlets Corrosion Prevention It s important to take steps to prevent corrosion of parts on your trailer to extend the service life Many fittings are high tensile and therefor zinc plated Fittings such as thi...

Page 25: ...e the tyres to correct highway pressures Failure to reinflate can cause severe handling problems resulting in injury or death Shock Absorbers Bushes The function of shock absorbers is to turn kinetic energy into heat and dampen the rebound in the suspension to keep the tyre in contact with the road During prolonged periods on corrugated and rough roads it is possible to overheat shock absorbers to...

Page 26: ...eave your battery stored at low volts Before storing your camper ensure that battery s is fully charged and all power is disconnected switched off Give the batteries a maintenance charge at least once per month When possible leave the battery connected to a smart charger that will cycle and maintain the battery during storage If this isn t possible check and charge at regular intervals to prevent ...

Page 27: ...26 1300 4X4 4X4 12 Volt Wiring Diagram ...

Page 28: ...ive dust cabinet and remove the white cover before use Do not operate whilst towing Do not operate in enclosed spaces Your caravan is fitted with a Truma boiler hot water system Please read the manual provided with this system at the time of purchase For further information go to https www truma com au en products truma hot water system truma ultrarapid hws html To watch the video tutorial on turn...

Page 29: ...es hold the button down for 5 seconds then release NOTE It will take up to a minute or so for the gas to purge the line and flow through the burners Protecting from Mould Mould is very difficult to clean once a porous surface is affected There are several ways you can prevent the occurrence of mould on your caravan Never leave your caravan packed away with a wet interior If you must leave a campsi...

Page 30: ...bottles and jerry cans secured Stabiliser leg handle in trailer Chains and shackles in serviceable condition Gas detector working Hooked Up To Vehicle Hitch secured to receiver all pins and locks engaged Trailer lights plugged in Anderson plug connected All cables clear of possible damage Safety chains and shackles connected to car Chains are crossed and at correct length All lights working Traile...

Page 31: ... firmly in place Covers Hard floor campers and caravans will benefit greatly from a storage cover Perishable fittings such as rubber seals and plastic will be protected from UV radiation Paint and gelcoat finishes will oxidise less and this will extend the service life of these finishes Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thro...

Page 32: ...31 1300 4X4 4X4 Trouble Shooting Electrical ...

Page 33: ...mains pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas Problem Possible Cause Remedy Cooker not igniting Gas bottle empty Fill gas bottle Gas bottle not turned on Turn on valve on gas bottle Gas hose on cooker not connected Check bayonet is securely connected into receiver Regulat...

Page 34: ... setting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller Adjust controller Poor Adjustment Adjust brakes as per instructions Faulty controller Test and rectify or replace Loose bent or broken components Inspect and replace components Out of round brake dr...

Page 35: ...effect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them from unsuspecting drivers It is important to reduce speed in these conditions and drive carefully to avoid the possibility of damage or an accident Sand When driving on sand it is important to lower tyre pressures on both the vehicle and...

Page 36: ...ions and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a tourism website as so regional councils which will give you extensive information on camping sites things to do and see events happening in the area and contact information for booking sites or activities National Parks Each state s nation...

Page 37: ...he express written permission of MDC Any affiliates representatives associates agents suppliers resellers or similar of MDC shall have no authority to authorise or deny warranty claims on behalf of MDC MDC shall not be liable in part or whole for any warranties either express or implied made by agents or resellers on behalf of MDC without the knowledge or express written permission of MDC Such una...

Page 38: ...e made to provide all relevant information regarding the item on auction as per Australian law any and all goods bought at auction subsequently do not carry any statutory warranty Unless specifically stated in writing and goods sold at auction by or on behalf of MDC shall carry no warranty Lodging a Claim All warranty claims MUST BE LODGED through our website using our online Warranty Claim Form C...

Page 39: ...38 1300 4X4 4X4 Maintenance Schedule ...

Page 40: ...just if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes Inspect and adjust Check lining thickness and drum wear Wheel bearings Remove clean and re lubricate Inspect for wear and replace if necessary Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs ste...

Page 41: ...ct 30 50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 18 MONTHS 15 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76Nm Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes Inspect and...

Page 42: ... 50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 30 MONTHS 25 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76Nm Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes Inspect and adjust...

Page 43: ... 50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 42 MONTHS 35 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76Nm Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes Inspect and adjust...

Page 44: ... 50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 54 MONTHS 45 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76Nm Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes Inspect and adjust...

Page 45: ... 50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 66 MONTHS 55 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76Nm Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes Inspect and adjust...

Page 46: ...s com au Rockhampton 67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville statewidebearings com au Beresfield 11 Yilen Close Beresfield NSW 2322 Ph 02 4041 6444 Email beresfield statewidebearings com au Smithfield Unit 4 8 Cooper Street Smithfield NSW 2164 Ph 02 9616 ...

Page 47: ...0 Distinction Road Wangara WA 6065 Ph 08 9303 6900 Email wangara statewidebearings com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Dandenong South 84 Greens Road Dandenong South VIC 3175 Ph 03 8710 9777 Email dandenong statewidebearings com au Somerton 15 17 Somerton Road Somerton VIC 3061 Ph 03 9308 0055 Email somerton statewidebea...

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