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12

Understanding Tire Pressure and Load Limits

Tire inflation pressure is the level of air in the tire that provides it with load-carrying capacity and affects the 
overall performance of the vehicle. The tire inflation pressure is a number that indicates the amount of air 
pressure– measured in pounds per square inch (psi)–a tire requires to be properly inflated. (You will also find 
this number on the vehicle information placard expressed in kilopascals (kPa), which is the metric measure used 
internationally.) Manufacturers of passenger vehicles and light trucks determine this number based on the 
vehicle’s design load limit, that is, the greatest amount of weight a vehicle can safely carry and the vehicle’s tire 
size. The proper tire pressure for your vehicle is referred to as the “recommended cold inflation pressure.” (As you 
will read below, it is difficult to obtain the recommended tire pressure if your tires are not cold.) Because tires are 
designed to be used on more than one type of vehicle, tire manufacturers list the “maximum permissible inflation 
pressure” on the tire sidewall.  This number is the greatest amount of air pressure that should ever be put in the 
tire under normal driving conditions. 

Checking Tire Pressure

It is important to check your vehicle’s tire pressure at least once a month for the following reasons: 
•  

Most tires may naturally lose air over time. 

•  

Tires can lose air suddenly if you drive over a pothole or other object or if you strike the curb when  

 

   

parking. 

•  

With radial tires, it is usually not possible to determine underinflation by visual inspection. 

For convenience, purchase a tire pressure gauge to keep in your vehicle. Gauges can be purchased at tire 
dealerships, auto supply stores, and other retail outlets. 

The recommended tire inflation pressure that vehicle manufacturers provide reflects the proper psi when a 
tire is cold. The term cold does not relate to the outside temperature. Rather, a cold tire is one that has not been 
driven on for at least three hours. When you drive, your tires get warmer, causing the air pressure within them to 
increase.  Therefore, to get an accurate tire pressure reading, you must measure tire pressure when the tires are 
cold or compensate for the extra pressure in warm tires. 

Steps for Maintaining Proper Tire Pressure

•  

Step 1: Locate the recommended tire pressure on the vehicle’s tire information placard, certification    

   

label, or in the owner’s manual. 

•  

Step 2: Record the tire pressure of all tires. 

•  

Step 3: If the tire pressure is too high in any of the tires, slowly release air by gently pressing on the  

 

   

tire valve stem with the edge of your tire gauge until you get to the correct pressure. 

•  

Step 4: If the tire pressure is too low, note the difference between the measured tire pressure and  

 

   

the correct tire pressure.  These “missing” pounds of pressure are what you will need to add. 

•  

Step 5:  At a service station, add the missing pounds of air pressure to each tire that is underinflated. 

•  

Step 6: Check all the tires to make sure they have the same air pressure (except in cases in which the  

 

   

front and rear tires are supposed to have different amounts of pressure). 

If you have been driving your vehicle and think that a tire is underinflated, fill it to the recommended cold inflation 
pressure indicated on your vehicle’s tire information placard or certification label. While your tire may still be 
slightly underinflated due to the extra pounds of pressure in the warm tire, it is safer to drive with air pressure 
that is slightly lower than the vehicle manufacturer’s recommended cold inflation pressure than to drive with a 
significantly underinflated tire. Since this is a temporary fix, don’t forget to recheck and adjust the tire’s pressure 
when you can obtain a cold reading. 

Tire Size

To maintain tire safety, purchase new tires that are the same size as the vehicle’s original tires, or another size 
recommended by the manufacturer. Look at the tire information placard, the owner’s manual, or the sidewall of 
the tire you are replacing to find this information. If you have any doubt about the correct size to choose, consult 
with the tire dealer. 

Summary of Contents for JACKSON 2021

Page 1: ...ght MDC Caravans and Campers INC 2021 All Rights Reserved Phone 833 632 8721 OWNER S MANUAL U S A EDITION 2021 Version 1 JACKSON FORWARD FOLD OVERLAND CAMPER TRAILER www mdcusa com January 2020 AU Mod...

Page 2: ...iate skills and experience or if you do not have access to appropriate tools and equipment you may injure yourself or others around you and or you may cause damage to the Product you are work ing on i...

Page 3: ...IMER By receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC Campers and Caravans Inc NAME MODEL VIN BUI...

Page 4: ...opane Cylinder Safety 17 Gas Appliance Safety 17 Electrical Safety 18 Shore Power 18 GFI Safety Switch 18 Battery Compartment 18 General Safety 19 Brakes 19 Brake Controller 19 Brake Maintenance and A...

Page 5: ...nd Linings 38 Bearings and Seals 39 Suspension 39 Handbrake 39 Hitch 41 Ball Bearing Slides 41 Plumbing 41 Fresh Water Tanks 41 Toilet Care and Maintenance 41 Schematics Part Numbers 42 Spare Part Num...

Page 6: ...th this document and all instructions followed If your trailer does not have additional manuals included contact Market Direct Group on 1 833 632 8721 Safety information in this manual is denoted by R...

Page 7: ...strator NHTSA 400 Seventh Street SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www nhtsa gov Call 1 833 632 8721 to reach MDC Caravans and Campers I...

Page 8: ...t Rating The total permissible mass of the Trailer This includes the tongue coupling mass and whatever you add as payload e g water gas luggage up to the specified rating The GVW Rating must not be ex...

Page 9: ...the surface If a wheel is perfectly perpendicular to the surface its camber would be 0 degrees Camber is described as negative when the top of the tire begins to tilt inward towards the chassis rail...

Page 10: ...go capacity B Calculating total cargo capacities with varying seating configurations including quantitative examples showing illustrating how the vehicles cargo and luggage capacity decreases as combi...

Page 11: ...s and inspecting tires for cuts slashes and other irregularities are the most important things you can do to avoid tire failure such as tread separation or blowout and flat tires These actions along w...

Page 12: ...is one that has not been driven on for at least three hours When you drive your tires get warmer causing the air pressure within them to increase Therefore to get an accurate tire pressure reading you...

Page 13: ...oid vibration or shaking of the vehicle when a tire rotates the tire must be properly balanced This balance is achieved by positioning weights on the wheel to counterbalance heavy spots on the wheel a...

Page 14: ...s used at the manufacturer s discretion This information is used to contact consumers if a tire defect requires a recall Tire Ply Composition and Materials Used The number of plies indicates the numbe...

Page 15: ...ssure when the tire is used as a single Load Range This information identifies the tire s load carrying capabilities and its inflation limits Tire Safety Tips Preventing Tire Damage Slow down if you h...

Page 16: ...formation All instructions are to be followed and the labels shall not be removed for any reason Make sure to close appliance valves before opening the cylinder valves Where readily accessible check c...

Page 17: ...while refueling is in progress Ensure cylinder valves are closed to prevent the unintended release of gas from a cylinder Discharge 45 Cylinder relief valve Discharge 45 Car Camper Gas Appliance Safe...

Page 18: ...a spark or short circuit which goes through the battery or another electrical tool that may create an explosion WARNING Electrical Safety Shock Hazard Keep Away From Children Avoid moisture Never exp...

Page 19: ...ystem adjustments Changing trailer load and driving conditions as well as uneven alternator and battery output can mean unstable current flow to your brake magnets It is therefore imperative that you...

Page 20: ...els of the trailer should be chocked and no person should remain inside the trailer whilst it is being jacked No person should place any portion of their body under a trailer that is supported by a ja...

Page 21: ...steel wheels and 235 75 15 M T tires STONE PROTECTION Front stone guard Front and rear mud flaps BRAKES 12 electric drum with manual hand brake PROPANE BOTTLE CAPACITY 2 x 20lb JERRY CAN CAPACITY 2 x...

Page 22: ...in the correct setup and use It is important to view and understand the instructions to avoid accidental damage to the product to prevent damage Instructional Videos Setup Tutorial Packing down tutori...

Page 23: ...from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long distance between the axle center and the point of attachment can be quite long further e...

Page 24: ...4 Trailers Fitted with DO35 Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied...

Page 25: ...roove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected...

Page 26: ...When the locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no v...

Page 27: ...he button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly thro...

Page 28: ...sh down the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked...

Page 29: ...the coupling If necessary use zip ties or like keep them neat and safe from damage Connecting the Safety Chains Chains should be crossed over and connected with suitable rated shackles Ensure they ar...

Page 30: ...Trip Inspection Before any trip check the following Tires Correct tire pressures Tires are in good condition free from damage and uneven wear Tread is of legal and acceptable depth Wheel Nuts Ensure...

Page 31: ...r lowing during transit Disassemble and maintain according to the maintenance schedule Connecting Shore Power You can connect your trailer to mains power via the external input socket pictured below A...

Page 32: ...t breaker is marked with applicable circuit Circuit Switches Each circuit is individually switched so it may be isolated when not in use Voltmeter This meter will show battery voltage state when not b...

Page 33: ...d sudden steering input bad road conditions and fatigue may lead to a loss of control causing death or serious injury Ensure driving behavior is modified to suit conditions and take regular breaks WAR...

Page 34: ...ithout smart alternator The Anderson plug can be connected to the tow vehicle start battery on the vehicle and should include the following to protect the start battery 1 50 amp relay to stop power su...

Page 35: ...oding Do not camp in riverbeds or flood basins Inclement Weather Extreme weather and storms can damage fixtures on your trailer such as awnings annexes and in extreme cases the internal poles on tent...

Page 36: ...age the seals and sealants Galvanized Finishes Your galvanized chassis will need maintenance when used off road The zinc coating although being tough is still susceptible to damage from stones chips t...

Page 37: ...o each trip Inspect for adequate tread depth and any damage particularly to sidewalls Wheel nuts must be checked with a torque wrench When picking up your new trailer check the wheel nut torque at 25...

Page 38: ...place your shoes only with genuine MDC parts available from our outlets Important Safety Notice Proven and in some cases approved service methods and correct repair procedures are essential for the sa...

Page 39: ...ge at the handbrake handle Poorly adjusted handbrakes are dangerous Under adjusted they may allow the trailer to roll and over adjusted can cause brake linings to drag and overheat the brakes while dr...

Page 40: ...nt to adjust and undo locknut B 2 Turn locknut C behind mounting bracket clockwise in the direction of the handbrake lever while loosening locknut B to tighten the cable and apply more handbrake 3 Tur...

Page 41: ...nd after taste Always fill your tanks using a potable water grade hose Fitting a filter that removes smell taste and bacteria is highly recommended Toilet Care and Maintenance Chemicals for Portable T...

Page 42: ...4mm studs and nuts YZCQ032 12 Megahub LHS complete Backing plate linings drum with 14mm studs and nuts YZCQ031 12 Megahub Drum Only 14mm Studs YZCQ033 12 LHS Backing Plate Only With linings DM00025 12...

Page 43: ...www mdcusa com Ph 833 632 8721 43 Electrical Diagram...

Page 44: ...www mdcusa com Ph 833 632 8721 44 Hub Assembly...

Page 45: ...www mdcusa com Ph 833 632 8721 45 Trailing Arms and Bushes...

Page 46: ...Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure General fixings Ensur...

Page 47: ...d replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage a...

Page 48: ...n and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear da...

Page 49: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Page 50: ...eplace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Page 51: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Page 52: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Page 53: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Page 54: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Page 55: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Page 56: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Page 57: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Page 58: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Page 59: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Page 60: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Page 61: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Page 62: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Page 63: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Page 64: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Page 65: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Page 66: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Page 67: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Page 68: ...com Ph 833 632 8721 68 Trip Name Date Miles Start Miles Finish Cumulative Miles Travel Record Your camper trailer service record booklet and logbook will help you keep track of miles travels and servi...

Page 69: ...www mdcusa com Ph 833 632 8721 69 Trip Name Date Miles Start Miles Finish Cumulative Miles...

Page 70: ...o not cover use by any other third party These Limited Warranties are valid from the original date of purchase only MDC may require you to provide proof of purchase in connection with any warranty cla...

Page 71: ...lace the defective Caravan or Camper trailer within a reasonable amount of time after you deliver the defective item to us No action to enforce this Limited Warranty may be commenced without prior wri...

Page 72: ...NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE USAGE OF TRADE OR COURSE OF DEALING 6 FACTORY SECONDS EX DEMONSTRATION AND DAMAGED GOODS i From time to time MDC m...

Page 73: ...R THEIR RESPECTIVE OFFICERS DIRECTORS EQUITY HOLDERS AGENTS VENDORS LICENSOR S EMPLOYEES OR REPRESENTATIVES MDC PARTIES BE LIABLE TO YOU OR ANY OTHER PARTY FOR ANY FOR SPECIAL ECONOMIC EXEMPLARY DIREC...

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