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MDC EXPLORER 2021, Owner'S Manual

The MDC EXPLORER 2021 comes with a comprehensive Owner's Manual to guide you through your adventures. You can easily download the manual for free from manualshive.com, ensuring that you have all the information you need to make the most of your MDC EXPLORER 2021. Start exploring today!

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www.mdcusa.com   

    

Ph: 833 632 8721       

Contents

    Brakes

 ......................................................................................

38

    Brake Adjustment

 ...............................................................

38

    Brake Cleaning and Inspection

 ......................................

38

    Magnets

 ..................................................................................

39

    Shoes and Linings

 ................................................................

39

        Bearings and Seals

 ..........................................................40

        Suspension

 .........................................................................40

        Handbrake

 .........................................................................40

        Hitch

 ..................................................................................... 42

        Ball Bearing Slides

 ........................................................... 42

Plumbing

 .................................................................................... 42

        Fresh Water Tanks

 .......................................................... 42

        Toilet Care and Maintenance

 ...................................... 42

Schematics & Part Numbers

 ..............................................

43

    Spare Part Numbers

 ..........................................................

43

    Electrical Diagram

 ..............................................................44

    Hub Assembly

 ...................................................................... 45

    Trailing Arms and Bushes

.................................................

46

Service Record and Schedule

 ............................................

47

    Travel Record

 ........................................................................

69

Warranty Policy

 ......................................................................

71

Summary of Contents for EXPLORER 2021

Page 1: ...ght MDC Caravans and Campers INC 2021 All Rights Reserved Phone 833 632 8721 OWNER S MANUAL U S A EDITION 2021 Version 1 EXPLORER FORWARD FOLD OVERLAND TENT TOP CAMPER www mdcusa com January 2020 Mode...

Page 2: ...iate skills and experience or if you do not have access to appropriate tools and equipment you may injure yourself or others around you and or you may cause damage to the Product you are work ing on i...

Page 3: ...AIMER By receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC Campers and Caravans Inc NAME MODEL VIN BU...

Page 4: ...ertification 16 General Safety 16 Propane Cylinder Safety 17 Gas Appliance Safety 17 Electrical Safety 18 Shore Power 18 GFI Safety Switch 18 Battery Compartment 18 Brake Controller 19 Brake Maintenan...

Page 5: ...39 Bearings and Seals 40 Suspension 40 Handbrake 40 Hitch 42 Ball Bearing Slides 42 Plumbing 42 Fresh Water Tanks 42 Toilet Care and Maintenance 42 Schematics Part Numbers 43 Spare Part Numbers 43 El...

Page 6: ...th this document and all instructions followed If your trailer does not have additional manuals included contact Market Direct Group on 1 833 632 8721 Safety information in this manual is denoted by R...

Page 7: ...strator NHTSA 400 Seventh Street SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www nhtsa gov Call 1 833 632 8721 to reach MDC Caravans and Campers I...

Page 8: ...sential for operation on public roads and without luggage or personal effects GVW Gross Vehicle Weight Rating The total permissible mass of the Trailer This includes the tongue coupling mass and whate...

Page 9: ...the surface If a wheel is perfectly perpendicular to the surface its camber would be 0 degrees Camber is described as negative when the top of the tire begins to tilt inward towards the chassis rail...

Page 10: ...go capacity B Calculating total cargo capacities with varying seating configurations including quantitative examples showing illustrating how the vehicles cargo and luggage capacity decreases as combi...

Page 11: ...s and inspecting tires for cuts slashes and other irregularities are the most important things you can do to avoid tire failure such as tread separation or blowout and flat tires These actions along w...

Page 12: ...is one that has not been driven on for at least three hours When you drive your tires get warmer causing the air pressure within them to increase Therefore to get an accurate tire pressure reading you...

Page 13: ...oid vibration or shaking of the vehicle when a tire rotates the tire must be properly balanced This balance is achieved by positioning weights on the wheel to counterbalance heavy spots on the wheel a...

Page 14: ...s used at the manufacturer s discretion This information is used to contact consumers if a tire defect requires a recall Tire Ply Composition and Materials Used The number of plies indicates the numbe...

Page 15: ...ssure when the tire is used as a single Load Range This information identifies the tire s load carrying capabilities and its inflation limits Tire Safety Tips Preventing Tire Damage Slow down if you h...

Page 16: ...formation All instructions are to be followed and the labels shall not be removed for any reason Make sure to close appliance valves before opening the cylinder valves Where readily accessible check c...

Page 17: ...while refueling is in progress Ensure cylinder valves are closed to prevent the unintended release of gas from a cylinder Discharge 45 Cylinder relief valve Discharge 45 Car Camper Gas Appliance Safe...

Page 18: ...a spark or short circuit which goes through the battery or another electrical tool that may create an explosion WARNING Electrical Safety Shock Hazard Keep Away From Children Avoid moisture Never exp...

Page 19: ...ble current flow to your brake magnets It is therefore imperative that you maintain and adjust your brakes as set forth in the controller manual use a properly modulated brake controller and perform t...

Page 20: ...els of the trailer should be chocked and no person should remain inside the trailer whilst it is being jacked No person should place any portion of their body under a trailer that is supported by a ja...

Page 21: ...ECTION Front mesh stone guard and Front and Rear mud flaps BRAKES 12 Electric drum brake PROPANE BOTTLE CAPACITY 1 x 20lb Propane bottle holder JERRY CAN CAPACITY 2 x 5 Gallon jerry can holders KITCHE...

Page 22: ...ct setup and use It is important to view and understand the instructions to avoid accidental damage to the product to prevent damage Instructional Videos Setup Tutorial Packing down tutorial This tuto...

Page 23: ...from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long distance between the axle center and the point of attachment can be quite long further e...

Page 24: ...4 Trailers Fitted with DO35 Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied...

Page 25: ...roove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected...

Page 26: ...When the locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no v...

Page 27: ...he button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly thro...

Page 28: ...sh down the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked...

Page 29: ...the coupling If necessary use zip ties or like keep them neat and safe from damage Connecting the Safety Chains Chains should be crossed over and connected with suitable rated shackles Ensure they ar...

Page 30: ...Trip Inspection Before any trip check the following Tires Correct tire pressures Tires are in good condition free from damage and uneven wear Tread is of legal and acceptable depth Wheel Nuts Ensure...

Page 31: ...r lowing during transit Disassemble and maintain according to the maintenance schedule Connecting Shore Power You can connect your trailer to mains power via the external input socket pictured below A...

Page 32: ...t breaker is marked with applicable circuit Circuit Switches Each circuit is individually switched so it may be isolated when not in use Voltmeter This meter will show battery voltage state when not b...

Page 33: ...ed sudden steering input bad road conditions and fatigue may lead to a loss of control causing death or serious injury Ensure driving behavior is modified to suit conditions and take regular breaks WA...

Page 34: ...ithout smart alternator The Anderson plug can be connected to the tow vehicle start battery on the vehicle and should include the following to protect the start battery 1 50 amp relay to stop power su...

Page 35: ...oding Do not camp in riverbeds or flood basins Inclement Weather Extreme weather and storms can damage fixtures on your trailer such as awnings annexes and in extreme cases the internal poles on tent...

Page 36: ...age the seals and sealants Galvanized Finishes Your galvanized chassis will need maintenance when used off road The zinc coating although being tough is still susceptible to damage from stones chips t...

Page 37: ...o each trip Inspect for adequate tread depth and any damage particularly to sidewalls Wheel nuts must be checked with a torque wrench When picking up your new trailer check the wheel nut torque at 25...

Page 38: ...place your shoes only with genuine MDC parts available from our outlets Important Safety Notice Proven and in some cases approved service methods and correct repair procedures are essential for the sa...

Page 39: ...ge at the handbrake handle Poorly adjusted handbrakes are dangerous Under adjusted they may allow the trailer to roll and over adjusted can cause brake linings to drag and overheat the brakes while dr...

Page 40: ...nt to adjust and undo locknut B 2 Turn locknut C behind mounting bracket clockwise in the direction of the handbrake lever while loosening locknut B to tighten the cable and apply more handbrake 3 Tur...

Page 41: ...nd after taste Always fill your tanks using a potable water grade hose Fitting a filter that removes smell taste and bacteria is highly recommended Toilet Care and Maintenance Chemicals for Portable T...

Page 42: ...14mm studs and nuts YZCQ032 12 Megahub LHS complete Backing plate linings drum with 14mm studs and nuts YZCQ031 12 Megahub Drum Only 14mm Studs YZCQ033 12 LHS Backing Plate Only With linings DM00025...

Page 43: ...www mdcusa com Ph 833 632 8721 43 Electrical Diagram...

Page 44: ...www mdcusa com Ph 833 632 8721 44 Hub Assembly...

Page 45: ...www mdcusa com Ph 833 632 8721 45 Trailing Arms and Bushes...

Page 46: ...s Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure General fixings Ensu...

Page 47: ...d replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage a...

Page 48: ...n and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear da...

Page 49: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Page 50: ...eplace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Page 51: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Page 52: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Page 53: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Page 54: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Page 55: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Page 56: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Page 57: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Page 58: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Page 59: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Page 60: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Page 61: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Page 62: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Page 63: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Page 64: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Page 65: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Page 66: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Page 67: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Page 68: ...com Ph 833 632 8721 68 Trip Name Date Miles Start Miles Finish Cumulative Miles Travel Record Your camper trailer service record booklet and logbook will help you keep track of miles travels and servi...

Page 69: ...www mdcusa com Ph 833 632 8721 69 Trip Name Date Miles Start Miles Finish Cumulative Miles...

Page 70: ...o not cover use by any other third party These Limited Warranties are valid from the original date of purchase only MDC may require you to provide proof of purchase in connection with any warranty cla...

Page 71: ...lace the defective Caravan or Camper trailer within a reasonable amount of time after you deliver the defective item to us No action to enforce this Limited Warranty may be commenced without prior wri...

Page 72: ...NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE USAGE OF TRADE OR COURSE OF DEALING 6 FACTORY SECONDS EX DEMONSTRATION AND DAMAGED GOODS i From time to time MDC m...

Page 73: ...R THEIR RESPECTIVE OFFICERS DIRECTORS EQUITY HOLDERS AGENTS VENDORS LICENSOR S EMPLOYEES OR REPRESENTATIVES MDC PARTIES BE LIABLE TO YOU OR ANY OTHER PARTY FOR ANY FOR SPECIAL ECONOMIC EXEMPLARY DIREC...

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