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MDC CRUIZER HIGHSIDE 2021, Owner'S Manual

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MDC CRUIZER HIGHSIDE 2021 Owner'S Manual Download Page 61

www.marketdirect.com.au   

    

Ph: 1300 494 494

57

Spare Part Numbers

Hub & Suspension Components

Timken Bearing (inner & outer bearings)

25590

Bearing Cone (Inner and outer bearings)

25520

Bearing Seal

55 x 85 x 12mm

50 x 50mm square Poly Orange Bush

YJJJ016

Steel Bush Insert 30 x 114mm

YZCN002

Adjuster Cam

YDS030

LHS Backing plate Assemble (with pads)

DM00025

RHS Backing Plate Assembly (With Pads)

MJFCX003

Crown Nut M38

LGPJ002

14mm Wheel Stud

YHJL110

14mm Wheel Nut

YZCQ029

½” UNF Wheel Stud

YZCQ009

1/2” UNF Wheel Nut

YZCQ007

Grease Nipple

6mm

Summary of Contents for CRUIZER HIGHSIDE 2021

Page 1: ...t Market Direct Group Pty Ltd 2021 All Rights Reserved Phone 1300 494 494 OWNER S MANUAL EDITION 2021 Version 1 CRUIZER HIGHSIDE FORWARD FOLD OFFROAD CAMPER www marketdirect com au January 2020 AU Mod...

Page 2: ...ch and Chains 16 Fire Extinguisher 16 Brakes Breakaway System 16 Lights 16 Gas 16 Bearings and Seals 16 Fridge Fitting Chart 17 Hitches 18 Towing with Trucks 18 Polyblock 19 Safety Chains and Shackles...

Page 3: ...New Style 42 Gas Water Systems 43 Hot Water System 43 Water Pumps 43 Connecting the Gas 43 Pre Trip Checklist 44 Tyres 44 Wheel Nuts 44 Hitch and Chains 44 Fire Extinguisher 44 Brakes Breakaway Syste...

Page 4: ...nd experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not have access t...

Page 5: ...izer Highside DISCLAIMER By receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME MODEL VIN BUILD DA...

Page 6: ...tever you add as payload e g water gas luggage up to the specified rating The ATM Rating must not be exceeded GTM Gross Trailer Mass Rating The total permissible mass that can be supported by the whee...

Page 7: ...ng towards the centreline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured in millimet...

Page 8: ...nless steel Argent 4 burner hob deluxe cooker FRIDGE SLIDE Capable of holding up to 80L Engel 110L Evakool WATER TANK 120L poly tank with 3mm alloy bash plate with 12V electric pump HOT HEATER Country...

Page 9: ...2364 Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpo...

Page 10: ...NOT EXCEED 300KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death a...

Page 11: ...he body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on level firm ground w...

Page 12: ...may create an explosion Warning Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Unit provides 230 VAC treat the AC output socket the same as regular wall AC soc...

Page 13: ...akaway systems you must supply a maintenance charge to the battery batteries that power the system should it be activated In all MDC products the breakaway is powered by the house batteries in the cam...

Page 14: ...uld include the following to protect the start battery 1 50 amp relay to stop power supply when vehicle is not running 2 50 amp fuse or circuit breaker at the battery Vehicle with smart alternator The...

Page 15: ...as soon as possible after the application of the soap solution Never use a match or flame when checking leaks Never use cooking appliances for comfort heating In the event of a fire immediately close...

Page 16: ...d Safety Chains and Shackles Rated Shackles Always use load rated shackles applicable to the weight of your trailer Attaching Chains When attaching chains you must always cross them and attach each ch...

Page 17: ...E HANDBRAKE AND DO NOT REMOVE THE PIN AS AN ALTERNATIVE SECURITY MEASURE REMOVING THE PIN WILL RAPIDLY DISCHARGE THE BATTERIES IT IS A MANDATORY REQUIREMENT THAT THE BREAKAWAY BATTERY SOURCE BE CHARGE...

Page 18: ...e of ball weight Load Distribution Guide The diagram below illustrates best placements of items based on weight Ball Weight When loading your camper the ideal ball weight once loaded is around 10 of t...

Page 19: ...w the correct pressure guide The guide below indicates pressure for the axle load stated or GTM not the ATM which includes ball weight Pressures are cold inflation applicable to the standard Goodride...

Page 20: ...iculates correctly Fire Extinguisher Extinguisher is properly mounted and within date Extinguisher charge gauge is in green Brakes Breakaway System Brakes operate correctly when both operated by manua...

Page 21: ...CFX 50 MT35FP RF40 35L 30L Elements 60L KA45 CFX 65 MT45FP RF47 45L 40L 35L KA61 CFX 65DZ MT60FP TMX35 42L 65L 47L KA80 CFX75DZW MT60FCP GLACIER 30 52L 74L KA75 CF 110ACVERB MT80FP GFM55 CFX95DZ MT80...

Page 22: ...imise the lash effect of the commercial suspension and distance from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long distance between the axle...

Page 23: ...ring loaded T pin in place and the R clip inserted below Always use the correct size tongue so that the Polyblock receiver cannot twist or rotate on the tongue Safety Chains and Shackles Rated Shackle...

Page 24: ...models onward 2 3T ATM are fitted with a Cruisemaster DO 35 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehic...

Page 25: ...he groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connec...

Page 26: ...ocking mechanism 2 is all the way back release the button 1 locking the plate in place Coupling STEP 1 STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is...

Page 27: ...button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through...

Page 28: ...utton 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position Lif...

Page 29: ...arranty issue Zipper Care Few parts of your camper work as hard as zippers particularly if you have young children To get the maximum service life from zippers there are precautions and maintenance yo...

Page 30: ...hey are there to stabilise it once it is level Using your stabilisers as a lifting mechanism will void your warranty as will extending them with a rattle gun or impact wrench Levelling front to back c...

Page 31: ...wering the jockey wheel prior to adjusting the stabiliser legs Getting the trailer level from left to right should be done with drive on stepped ramps as illustrated below Once levelled the legs can b...

Page 32: ...www marketdirect com au Ph 1300 494 494 28 Pole Diagram...

Page 33: ...e the bed and furthest from the annex to ensure water can t pool on the main tent Canvas is not designed to store water Water pooling can stretch and damage canvas and in extreme cases bend the suppor...

Page 34: ...per never force it If you encounter unusual resistance reopen and investigate what the obstruction is and correct it Forcing your camper closed may result in accidental damage not covered under your m...

Page 35: ...ehumidifier packs in the camper to draw away any residual water vapour If packing up with damp canvas open and dry out the camper at the first opportunity when returning home Dry all canvas thoroughly...

Page 36: ...epaired by a qualified tradesperson Gas plumbing must only be serviced and repaired by a qualified gas fitter Camper Body Maintenance Locks and Latches Locks need regular maintenance to ensure they op...

Page 37: ...Timken bearings in your camper are protected with a rubber seal on the rear of the drum and a friction fit bearing cap on the front Normal use without encountering water crossings is a recommended se...

Page 38: ...ghtened correctly It s important to remember to check your wheel nuts at 50km 500km and 1000km and periodically thereafter The correct torque setting of 125Nm for 12mm studs 140nm for 14mm studs and a...

Page 39: ...s Under adjusted they may allow the trailer to roll and over adjusted can cause brake linings to drag and overheat the brakes while driving Parking brakes are mechanically operated by cable means The...

Page 40: ...adjustment achieved 3 Re tighten locknut For extended adjustment or to balance left and right cables 1 Choose the side you want to adjust and undo locknut B 2 Turn locknut C behind mounting bracket c...

Page 41: ...ell as in the skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone who...

Page 42: ...s important to replace both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts availa...

Page 43: ...suit the conditions you are experiencing and the loaded weight of your camper WARNING When returning to the highway or when increasing speed you must reinflate the tyres to correct highway pressures...

Page 44: ...rsons repairing or altering the electrical systems on this product If in doubt call your local MDC outlet or phone 1300 831407 Battery Care Your camper is fitted with 100Ah AGM Batteries Storage type...

Page 45: ...www marketdirect com au Ph 1300 494 494 41 12 Volt Wiring Diagram...

Page 46: ...eaker Lights Main Switch Breaker Fridge Main Switch Breaker Water Pump Main Switch Breaker DC outlet Breaker Voltage Meter Amp Meter Main Isolator Switch Water Level Indicator 12V Mains Circuit Breake...

Page 47: ...with plumbed gas with the regulator and gas bottle placement at the front of the trailer Always ensure gas bottles are serviceable and within the 10 year service life This information is stamped on th...

Page 48: ...are in place Hitch and Chains Ensure hitch and chains are free of damage Hitch locking mechanism functions correctly Hitch is properly lubricated Hitch articulates correctly Fire Extinguisher Extingu...

Page 49: ...chocks Covers Hard floor campers and caravans will benefit greatly from a storage cover Perishable fittings such as rubber seals and plastic will be protected from UV radiation Paint and gelcoat finis...

Page 50: ...www marketdirect com au Ph 1300 494 494 46 Trouble Shooting Electrical...

Page 51: ...ins pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Problem Possible Cause Remedy Co...

Page 52: ...tting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller A...

Page 53: ...iler to soften the effect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them from unsuspecting...

Page 54: ...check conditions and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a tourism website as so regio...

Page 55: ...hire schemes or as rentals Hiring or renting your products to third parties may negatively affect your ability to make claims for those products under any other warranties as may apply e This Warranty...

Page 56: ...consequential or special damages of any kind including aggravated punitive or exemplary damages Without limiting the generality of this clause you agree that our liability shall be limited in all cas...

Page 57: ...greatest chance of having your claim approved a As soon as reasonably possible after becoming aware of what you believe to be a defect or damage caused by a defect lodge a warranty claim through our w...

Page 58: ...matter without delay we will not be liable for damage caused by the delay and we may not be able to determine the initial cause of the damage once time has aggravated it and If you refuse to allow us...

Page 59: ...www marketdirect com au Ph 1300 494 494 55 Maintenance Parts Hub Assembly...

Page 60: ...www marketdirect com au Ph 1300 494 494 56 Trailing Arm Bushes...

Page 61: ...ngs 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Backing Plate...

Page 62: ...tdirect com au Ph 1300 494 494 58 Trip Name Date Km Start Km Finish Cumulative Km Travel Record Your camper service record booklet and logbook will help you keep track of kilometres travels and servic...

Page 63: ...www marketdirect com au Ph 1300 494 494 59 Trip Name Date Km Start Km Finish Cumulative Km...

Page 64: ...st handbrake Brakes Bearings Inspect and adjust brakes Check bearings are greased and castle nut tensioned correctly Wheel nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy...

Page 65: ...ness and drum wear Wheel bearings Remove clean and re lubricate Inspect for wear and replace if necessary Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm...

Page 66: ...ning thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm...

Page 67: ...ning thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm...

Page 68: ...ning thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm...

Page 69: ...ckness and drum wear Wheel bearings Remove clean and re lubricate Inspect for wear and replace if necessary Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200N...

Page 70: ...ning thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm...

Page 71: ...ckness and drum wear Wheel bearings Remove clean and re lubricate Inspect for wear and replace if necessary Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200N...

Page 72: ...ning thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm...

Page 73: ...ckness and drum wear Wheel bearings Remove clean and re lubricate Inspect for wear and replace if necessary Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200N...

Page 74: ...ning thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm...

Page 75: ...ckness and drum wear Wheel bearings Remove clean and re lubricate Inspect for wear and replace if necessary Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200N...

Page 76: ...Rockhampton 67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville sta...

Page 77: ...au Wangara 70 Distinction Road Wangara WA 6065 Ph 08 9303 6900 Email wangara statewidebearings com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearin...

Page 78: ...youtu be XIY3 xWHTjI Setting Up Annex This video explains setting up the annex walls and floor Set Up Guide Main Tent This video explains setting up the camper and main tent Packing Up Guide This vide...

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