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PELLET STOVES 

Chapter 3

 

INSTALLATION AND USE MANUAL 

page

 28  

 

Installation and assembly 

              Technical service - Rights reserved MCZ S.p.A. - Reproduction prohibited

 

 

 

3.4.1. 

 

Connections to the system 

Make the connections to the corresponding fittings shown in the 

diagram on the previous page. Make sure the pipes are not placed 

under tension or undersized. 

 

  

IMPORTANT 
IT IS STRONGLY RECOMMENDED TO WASH THE 

ENTIRE SYSTEM BEFORE CONNECTING IT IN ORDER 

TO GET RID OF RESIDUES AND DEPOSITS. 
Upstream from the stove, always install shutters so 

as to disconnect it from the plumbing system should 

it be necessary to move it, or when it requires 

routine and/or special maintenance.  
Connect the stove using hoses so that the stove is 

not too strictly connected to the system, and to allow 

slight movements.  

 

  

The pressure discharge pipe should be tentatively 

placed in a pitcher or funnel to keep water from 

wetting the floor or the structure in the event of 

excessive pressure. 

3.4.2. 

 

System filling 

To fill the system, the stove is equipped with a tap 

(D)

, with a non-

return valve, for manual filling of the heating system. During this 

operation, any air in the system is released by the automatic vent valve 

at the upper left of the boiler body (under the ceramic top). 
To ensure the valve vents correctly, it is advisable to loosen the grey 

cap one turn and to keep the red cap blocked 

(see figure) 

The filling pressure of the system 

WHEN COLD

 must be 

 

1 bar.  

During operation, if the system pressure drops (due to evaporation of 

dissolved gases in the water) to values lower than the minimum 

indicated above, the user must use the filling valve to bring the 

pressure back up to its normal pressure. 
For proper operation of the stove 

WHEN HOT

, the pressure in the 

boiler must be 

1.5 bar

To monitor the pressure of the system, install down the line 

from the bibcock (D) a pressure gauge with a scale of 0-5 bar. 

This is to be done by the installer. 

Upon completion of this operation, 

always

 close the tap. 

3.4.3. 

 

Water characteristics 

The characteristics of the water used to fill the system are very 

important to prevent the build-up of mineral salts and the formation of 

incrustations along the pipes, in the boiler and in the heat exchangers 

(especially plate heat exchangers for the heating of domestic water - 

see chapter 4.13) 

Therefore, please GET YOUR PLUMBER'S ADVICE 

CONCERNING: 
 

 

Filling tap (D) 

C

D

E

Pressure discharge pipe (3 bar) 

Grey plug loosened

1 turn 

Red plug blocked

Summary of Contents for Athos Power HYDRO

Page 1: ...MANUAL FOR USE AND INSTALLATION...

Page 2: ...rt 15a B VG VKF AEAI ATHOS HYDRO Max 14 0kW 10 4kW 3 6kW Min 4 0kW 1 4kW 2 6kW P max P min EN 14785 2006 Potencia nominal agua aire Pot ncia nominal gua ar Nominal heat output water air Br ndv rdi van...

Page 3: ...c hot water 20 3 1 4 Dimensions of ATHOS POWER in HYDRO version with kit for the production of domestic hot water 20 3 1 5 ATHOS HYDRO Dimensions 21 3 1 6 TECHNICAL CHARACTERISTICS 21 3 2 PREPARATION...

Page 4: ...code on display UT 01 43 4 10 4 2 Clock code on display UT 02 and UT 03 44 4 10 4 3 Programme 45 4 11 EXAMPLE OF PROGRAMMING 47 4 12 SAFETY DEVICES 49 4 12 1 Alarm signalling 51 4 12 2 Other signals...

Page 5: ...also pick up a few little hints about cleaning and setting While thanking you again may we remind you that the stove MUST NOT be used by children and that they must always be kept at a safe distance...

Page 6: ...se failure to comply with what these notices say can cause serious damage to the stove and put the user s safety at risk INFORMATION This symbol is intended to highlight information important for the...

Page 7: ...improper and therefore hazardous Do not use the stove for standing on or as any kind of support Do not put clothes to dry on the stove Any clothes hangers and the like must be kept a suitable distance...

Page 8: ...lighting Do not wash the inside of the stove with water Do not wash the stove with water The water could get inside the unit and damage the electrical insulation and cause electric shocks Do not expos...

Page 9: ...o normal wear for a period of two years from the date of purchase as proved by a supporting document which gives the name of the vendor and the date on which the sale took place The guarantee is condi...

Page 10: ...tly contact your local retailer and or importer Damage caused by transport and or handling is excluded from the guarantee For installation and use of the product reference must be made exclusively to...

Page 11: ...using the special PelletBox and following the procedure set out in the paragraph on lighting the stove the user can determine the correct settings for configuring the stove Besides being an ecologica...

Page 12: ...m ecologically compatible or biologically decomposing material MCZ strongly recommends using certified fuel in its stoves The use of fuel of inferior quality or not conforming to the specification giv...

Page 13: ...ms and provided there is no fire risk such as there is for example in garages woodsheds and storerooms with strict compliance with the provisions of current standards It is not permissible to install...

Page 14: ...e dirty marks Also take care because the fumes are very hot but almost invisible and can cause burns on contact The holes for the passage of the smoke pipe and for the intake of air from outside shoul...

Page 15: ...connected to an efficient flue pipe as directed Pipes and unions with suitable gaskets must always be used to guarantee a hermetic seal All sections of the smoke duct must be inspectable and removabl...

Page 16: ...0x10 cm or 10 cm diameter and maximum 20x20 cm or 20 cm diameter Check with suitable instruments that there is a minimum draught of 10 Pa Figure 10 The only type of pipe which is permissible is insula...

Page 17: ...d the position of the flue and the cowl with respect to the roof of the building and the surrounding landscape is important The wind also influences the operation of the chimney indirectly by creating...

Page 18: ...on of the stove will involve interaction with another pre existing system complete with heating equipment gas boiler methane boiler fuel oil boiler etc it is even more advisable to call in qualified p...

Page 19: ...oduction prohibited 3 INSTALLATION AND ASSEMBLY 3 1 DRAWINGS and TECHNICAL CHARACTERISTICS 3 1 1 Dimensions of POLAR NOVA in HYDRO version with no kit for the production of domestic hot water 192 275...

Page 20: ...ghts reserved MCZ S p A Reproduction prohibited 1120 578 643 198 364 281 330 1120 578 643 198 364 330 281 3 1 3 Dimensions of ATHOS POWER in HYDRO version with no kit for the production of domestic ho...

Page 21: ...9 Mass of smoke at minimum and maximum 8 3 16 7 g sec Minimum draught at maximum power 0 10 mbar 10 Pa Minimum draught at minimum power 0 05 mbar 5 Pa Hopper capacity 52 litres Fuel pellet type Pelle...

Page 22: ...of smoke at minimum and maximum 7 3 13 g sec Minimum draught at maximum power 0 10 mbar 10 Pa Minimum draught at minimum power 0 05 mbar 5 Pa Hopper capacity 52 lt Fuel pellet type Pellet diameter 6 8...

Page 23: ...ere it is going to be installed The materials which make up the packaging are not toxic or harmful so no special procedures for disposal by required Their storage disposal or possible recycling are th...

Page 24: ...Installation of side tiles INSTALLATION OF THE TILES MUST ALWAYS START FROM THE BOTTOM 1 Turn the screw K so that the rod H comes into contact with the structure Figure 5 phase 1 2 Insert the tile fi...

Page 25: ...sides and the ceramic top installed For any servicing the stove may require see the following paragraphs you can remove the sides The right side is removed towards the front of the stove and then it...

Page 26: ...o persons or things in the event of failed operation if the aforementioned warning is not complied with Connect the stove using the connections provided in the lower rear part of the unit CONNECTION D...

Page 27: ...CONNECTION DIAGRAM FOR ATHOS POWER STOVE WITH KIT FOR PRODUCTION OF DOMESTIC HOT WATER 198 364 330 281 150 265 122 97 65 30 30 30 150 D E D A1 B1 C B2 A2 A1 Heating water delivery 3 4 M A2 Heating wat...

Page 28: ...any air in the system is released by the automatic vent valve at the upper left of the boiler body under the ceramic top To ensure the valve vents correctly it is advisable to loosen the grey cap one...

Page 29: ...banging along the fittings and pipes If you have very extensive systems with a large amount of water or which require frequent refilling the installation of water softening systems It should be remem...

Page 30: ...panels A Pounding absorber RP Pressure reduction valve Vsc Boiler system discharge valve Flt System filter Add Softener 3 5 2 Heating installation diagram with domestic hot water kit POLAR NOVA ATHOS...

Page 31: ...uge VS Vent valve 3 bar V Valve P Pump VD One way valve T Measurement of boiler temperature VE Expansion tank 1 5 bar of 6 l W 3 way motorized valve SC Plate heat exchanger F Flow switch C Methane gas...

Page 32: ...e heat exchanger F Flow switch C Methane gas boiler B Boiler BA Storage boiler RA Radiators PR Radiant panels PS Solar panels A Pounding absorber RP Pressure reduction valve Vsc Boiler system discharg...

Page 33: ...to provide plenty of ventilation in the room during the initial lighting as the stove will give off a small amount of smoke and smell of paint Do not stay near the stove and as previously mentioned v...

Page 34: ...his is easier if performed in two steps Pour half of the contents into the hopper and wait for the fuel to settle on the bottom Then pour in the rest Never remove the protective grille from inside the...

Page 35: ...you again press the buttonp you will access item UT02 which shows the hours Use the buttons n or o to decrease or increase the hours To confirm the hour selected and move on to selection of the minute...

Page 36: ...identify the model of stove in question in the example a Polar Hydro Then look at the corresponding table on the face of the measuring cup In the Weight column you will see that 680 g is included in t...

Page 37: ...below 40 C or over 80 C To adjust it press TWICE in rapid succession on the button s SET and change the values using the buttons n or o It is not advisable to set the temperature below 50 55 C so as t...

Page 38: ...TTING OFF THE ELECTRICITY SUPPLY Always let it complete the shutdown cycle otherwise damage could be caused to the structure and also problems with lighting in the future 4 9 VIEW OF THE FLAMES In ord...

Page 39: ...2O In this operating mode you can vary only the desired room temperature using the buttons n and o The main purpose of the stove is to bring the room temperature as measured by the thermostat internal...

Page 40: ...mode See paragraph 4 9 3 It must be remembered however that the temperature keyed into the thermostat is only indicative and it is up to the user to find the correct setting in the location where the...

Page 41: ...thermostat is connected you will need to disconnect the internal thermostat that the stove is equipped with In order to do this proceed as follows Press the button o immediately followed by the butto...

Page 42: ...ly shut down temporarily The message Eco Stop will be shown When room temperature drops below the thermostat set value for example 18 C the stove will prepare for automatic relighting COOL FIRE It wil...

Page 43: ...ss the button r for a few seconds to confirm until the panel shows the message OFF CURRENT TIME 4 10 4 Programmed mode with timer This operating mode shown by the indicator light 9 on the display lets...

Page 44: ...uttons n or o until the message OFF is shown confirm by pressing the button p Only the memorized message OFF de activates the PROGRAMMED mode 4 10 4 2 Clock code on display UT 02 and UT 03 See paragra...

Page 45: ...his is step UT 05 The display 8 of the stove panel alternates between the message UT 05 and a time value expressed in hours and minutes Use the keys n increase or o decrease to set the time of lightin...

Page 46: ...mme on Monday Wednesday and Friday Press the key o until you come to either position ON 1 or OFF 1 If you see ON 1 do nothing If you see OFF 1 press the key n to read ON 1 Monday active Now press once...

Page 47: ...ur available programmes The methods of setting are the same as those for PROGRAMME 1 TO EXIT THE PROGRAMMING SEQUENCE YOU WILL ONCE AGAIN NEED TO PRESS BUTTON 3 AFTER YOU COME TO STEP UT 16 IMPORTANT...

Page 48: ...ton 1 or Button 2 UT 06 13 00 Button 3 Programme 2 active day Monday Button 2 UT 07 ON 1 or OFF 1 Programme 2 active day Monday Button 1 UT 07 ON 1 Programme 2 active day Tuesday Button 2 UT 07 ON 2 o...

Page 49: ...FIRMATION Programme 4 stove lighting time NOT USED UT ANY Button 3 Programme 4 stove shutdown time NOT USED UT ANY Button 3 Programme 4 inactive day Monday Button 2 UT ON 1 or OFF 1 Programme 4 inacti...

Page 50: ...e fan stops the electronic board shuts off the supply of pellets in good time and an alarm message is displayed REDUCTION MOTOR If the reduction motor stops the stove will continue to run until the fl...

Page 51: ...that the wind outdoors is not preventing the release of smoke Install a wind cowl ALAR FAN FAIL Fan speed too low or fan off The smoke fan is blocked Check for cleanliness and whether the is slowing...

Page 52: ...re is no fire stove alar fail sic Thermal alarm Excessive heat in the structure 4 12 3 Lockout of the stove The following things can cause the stove to lock out Overheating of the structure and of the...

Page 53: ...he alarm condition the user must shut down the stove using the button 5 and wait for the stove body and the hopper to cool in order to allow the self resetting of the thermostat about 20 minutes after...

Page 54: ...heat domestic water from the water line of the home When a hot water faucet is opened the internal flow meter orders the deviator valve to send the hot water in the boiler to the plate heat exchanger...

Page 55: ...se good quality pellets you will normally only need to use a paintbrush to restore the perfect condition of the component For tough incrustations use the steel tool provided with the stove and a steel...

Page 56: ...prevents incrustations on it and keeps the cleaning device from clogging and jamming 5 1 5 Cleaning of stainless steel and satin finish surfaces Normally these surfaces do not need to be treated but...

Page 57: ...ry order new gaskets from your dealer as replacements At the end of the season it is necessary to clean the compartment under the grate and the heat exchanger inside it This general cleaning should be...

Page 58: ...mbustion If necessary contact authorized MCZ retailers We recommend that an annual maintenance service is carried out preferably under a programmed service contract The essential part of this service...

Page 59: ...l down completely reset the thermostat till lockout ceases relight stove if problem persists contact technical assistance 4 Close the door or replace the gaskets with original spare parts 5 Change to...

Page 60: ...oken 1 Reset the thermostat temperature 2 Change the position of the probe 3 Check the operation of the sensor and replace if necessary 4 Check the panel and replace if necessary The stove does not ru...

Page 61: ...cal connections of the circulator replace if necessary 4 Vent the radiators High variability of temperature of domestic hot water 1 Water flow rate too low 1 Increase the water flow rate minimum 3 lit...

Page 62: ...14 13 12 11 10 23 24 17 18 21 20 19 4 2 3 1 5 7 9 6 8 1 PROGRAMMING 2 MOTHERBOARD 3 CONSOLE 4 WARM AIR FAN 5 NEUTRAL 6 ABOUT 230V 7 PHASE 8 SMOKE FAN 9 EXCHANGER 10 RESETTABLE PELLET SAFETY 11 PRESSUR...

Page 63: ...6 7 18 19 20 21 22 9 28 1 SERVICES CARD 2 MOTHERBOARD 3 WARM AIR FAN 4 PROGRAMMING 5 CONSOLE 6 NEUTRAL 7 ABOUT 230V 8 PHASE 9 SMOKE FAN 10 EXCHANGER 11 SMOKE SENSOR 12 SMOKE EXHAUST FAN 13 SPARKPLUG...

Page 64: ...7 8 11 12 9 14 8 17 16 18 19 21 15 22 23 13 1 CONSOLE 2 PROGRAMMING 3 MOTHERBOARD 4 NEUTRAL 5 ABOUT 230V 6 PHASE 7 RESETTABLE PELLET SAFETY 8 PRESSURE SWITCH 9 SPARKPLUG 10 FEED SCREW 11 SMOKE SENSOR...

Page 65: ...MCZ S p A Via Guglielmo Oberdan n 86 33074 Vigonovo di Fontanafredda PN ITALY Telephone 0434 599599 r a Fax 0434 599598 Internet www mcz it e mail mcz mcz it 8900902200 Rev 0 04 2009...

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