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XL 9ERM - XL 9SRM

USER AND MAINTENANCE BOOK

MANUEL D’UTILISATION ET DE MAINTENANCE

                                

www.MCSHeater.com

Summary of Contents for XL 9ERM

Page 1: ...XL 9ERM XL 9SRM USER AND MAINTENANCE BOOK MANUEL D UTILISATION ET DE MAINTENANCE www MCSHeater com...

Page 2: ...RODUCTIVE HARM WARNING NOT FOR HOME OR RECREATIONAL VEHICLE USE We cannot anticipate every use which may be made for our heaters CHECK WITH YOUR LOCAL FIRE SA FETY AUTHORITY IF YOU HAVE QUESTIONS ABOU...

Page 3: ...PT L USAGE DOMESTIQUE NI EN CARAVANE NI DANS D AUTRES ESPACES R CR ATIFS Nous ne pouvons anticiper tous les usages qui pourraient tre fait de nos appareils de chauffage V RIFIER AUPR S DE VOS AUTORIT...

Page 4: ...1 2 A 110 120 V 60 Hz 1 4 A 158 lb 158 lb 4 4 5 4 4 5 4 4 0 85 GpH 60 H DANFOSS 0 60 GpH 60 H DANFOSS 145 PSI 1000 kPa 10 bar 145 260 PSI 1000 1800 kPa 10 18 bar TECHNICAL DATA TABLEAU DES DONN ES TE...

Page 5: ...___________________________________ _______________________________________________________________ _______________________________________________________________ ____________________________________...

Page 6: ...1 en USER BOOK...

Page 7: ...NG Remove the supports used to pack the appliance Fig 1 Open top side of the box Remove the cardboard from the top Remove the supports that hold the generator to the pallet Fig 2 Delicately lower the...

Page 8: ...safety regulations 2 2 SAFETY 2 2 1 Never use the heater in areas with petrol paint solvents or other highly flammable vapours 2 2 2 Comply with all local legislation and current regu lations when usi...

Page 9: ...I D L M N1 O1 Q T S P U1 U2 U1 N2 N2 O2 Figur 5 Function controls Figur 6 Components burner A Air vent regulator B Lighted ON OFF button C ON OFF switch depending on power option XL 9SRM D RESET Butt...

Page 10: ...xample a Thermostat or a Timer is connected to the generator To connect the control device to the machine consult the paragraph entitled ELECTRIC DIAGRAM Before starting the machine or after the fuel...

Page 11: ...the flooring allows it you may push the generator like a cart In the case the machine does not have rotat ing wheels it is necessary to unblock the hinge P Fig 4 located on one of the lateral struts...

Page 12: ...1 MAINTENANCE BOOK...

Page 13: ...mable fuels Follow all local ordinances and provisions when using the heater Only use in well ventilated areas Only use in places that are free from inflammable vapours and that do not contain heavy d...

Page 14: ...ctive repair operation Clean extremely dirty heaters before repairing them Sometimes cleaning the machine will highlight the problem A set of tools is necessary to carry out the repair Searching for t...

Page 15: ...extension cord used is sized for the voltage that the heater needs to operate correctly Ventilating the environment Only use the heater in well ventilated rooms Increase the ventilation if multiple h...

Page 16: ...ont of it by radiation Ignition system The transformer sends voltage to the electrodes that ignite the mixture of air and fuel Flame control system This system causes the machine to turn off if the fl...

Page 17: ...element must be removed and cleaned using compressed air Fuel pump The fuel system may be equipped with two different pumps depending on the type of machine being analysed Both pumps can work either w...

Page 18: ...rates in the 1st flame stage turn the adjustment screw E Fig 6 When the appliance operates in the 2nd flame stage turn the fixing screw F Fig 6 Turning the adjustment screw E Fig 6 is all that is need...

Page 19: ...enoid valve models based on the type of power supply Figure 8 Solenoid valve integrated in the fuel pump Fuel pump maintenance If the fuel does not reach the nozzle it may be that the pump has seized...

Page 20: ...ves the outlet at a conventional pressure Nozzle maintenance Figure 10 Cleaning the nozzle with a jet of air into the outlet Never replace the nozzle with one having different characteristics Always u...

Page 21: ...flame disc and reaches the nozzle where it mixes with the fuel exiting the nozzle outlet After combustion the air flow expands slowing down The air therefore lightly touches the internal walls of the...

Page 22: ...m the walls of the combustion chamber and the flame and by convection from the heat released by the flame The baffle therefore becomes a particular red colour since it receives all this heat Due to no...

Page 23: ...erwise carbon deposits might create a bridge between the electrodes preventing the spark from striking The recommended position is that shown in figure 16 If the electrode position is different from t...

Page 24: ...tart up phase This operation is carried out with a pre ventilation period of approximately ten seconds During this period the fuel solenoid valve is closed and therefore there must be no flame The pho...

Page 25: ...is sufficiently high to guarantee the correct operation of all electrical parts Under 85 V the flame control equipment is placed in stand by according to the EN 230 regulation and only when the level...

Page 26: ...al systems for the XL 9ERM and XL 9SRM heaters These electrical systems highlight how all the various parts that contribute to the machine s correct operation have been connected L Phase N Neutral TA...

Page 27: ...ct the heater and let it cool down before carrying out repairs Certain tests require the heater to be connected to the electrical power If this is the case only connect the machine for the minimum amo...

Page 28: ...itioned at the 0 shown on the far left of the scale Fig 23 2 Make sure that there are batteries in the instrument 3 Connect the measuring cables to the instrument If the cables are not equipped with a...

Page 29: ...e burner 8 Put the burner back in its seat 9 Connect the heater to the power socket and try to turn it on 10 Shut off the appliance and remove the burner and the sleeve again to verify if the electrod...

Page 30: ...ree dowels keeping the pump fastened to the motor 5 If necessary replace the pump and probably also the pump joint B Defective motor 1 Disconnect the heater from the electrical power 2 Remove the scre...

Page 31: ...the electrodes from the electrode flame disc unit 7 Make sure that the gap between electrodes is conforming to specifications see previous point 8 Check that the transformer is properly earthed Check...

Page 32: ...of the electrodes and only after making sure that there are no cracks in the electrode porcelain replace the transformer D Leak in the pump s suction circuit 1 Check the entire suction circuit and ver...

Page 33: ...er and detach the high voltage cables of the transformer 5 Check that fuel comes out of the nozzle To do this connect the heater to the electrical power verify that the fuel is atomised by the nozzle...

Page 34: ...absence of flame the heater is tripped and the machine stops working In a completely dark environment or if the photocell is defective the instrument returns a resistance value in the range of a few...

Page 35: ...cable 1 Check the integrity and continuity of the power cable If necessary replace it C Tripped flame control equipment 1 Connect the heater to the electrical power 2 Verify that the RESET button of...

Page 36: ...ure here on the side Fig 30 This type of adjustment is manual The air flow is adjusted manually using a screwdriver on the adjustment screw B The indicator on its side C instead is used to identify th...

Page 37: ...tilation system 10 Motor 10 Fan 11 Front Baffle 11 Electrodes 12 Flame control system 13 Flame control equipment 13 Electrical system 15 5 Problem resolution 16 Safety requirements 16 How to use an oh...

Page 38: ...1 fr MANUEL D UTILISATION...

Page 39: ...des de l ann e D BALLAGE ET EMBALLAGE D BALLAGE liminer les supports utiliser pour emballer l appareil Fig 1 Ouvrir l emballage partir du haut Enlever le carton par le haut Enlever les supports qui bl...

Page 40: ...le g n rateur dans des locaux con tenant de l essence des d capants pour peintures ou d autres vapeurs hautement inflammables 2 2 2 Pendant l utilisation du g n rateur respecter tous les arr t s loca...

Page 41: ...N M L Figure 4 A B C D E G H F Figure 5 Fonctions du R I D L M N1 O1 Q T S P U1 U2 U1 N2 N2 O2 A R gulation volet d air B Interrupteur ON OFF lumineux C Interrupteur ON OFF seconde puissance XL 9SRM D...

Page 42: ...st connect au g n rateur Pour connecter le dispositif de contr le l appareil consulter le paragraphe SCH MA LECTRIQUE Lors de la premi re mise en marche ou apr s la vidange com pl te du circuit du gas...

Page 43: ...de pousser le g n rateur comme un chariot Au cas o l appareil n a pas de roues pivotantes il convient de bloquer le pivot P Fig 4 plac sur un des montants lat raux du g n rateur Baisser la poign e de...

Page 44: ...1 MANUEL DE MAINTENANCE...

Page 45: ...urs respecter toutes les normes et r glementations locales lors de l utilisation du g n rateur Utiliser uniquement dans des zones bien ventil es Utiliser uniquement dans des endroits sans vapeurs ou p...

Page 46: ...extr mement sales avant de les r parer Parfois le nettoyage de la machine peut mettre en vidence le probl me Pour effectuer la r paration il faut avoir un ensemble d outils La recherche des outils n c...

Page 47: ...rateurs dans le m me environnement Il faut se rappeler que ces types de g n rateurs peuvent produire du monoxyde de carbone une substance qui peut provoquer des tats tr s graves d intoxication qui da...

Page 48: ...allumage Le transformateur transmet le voltage aux lectrodes qui enflamment le m lange d air et de carburant Syst me de contr le de la flamme Ce syst me entra ne l arr t de la machine si la flamme s...

Page 49: ...omprim Il faut d monter l l ment filtrant et le nettoyer l air comprim Pompe du carburant Le syst me du carburant peut tre quip de deux types de pompes diff rents en fonction du type de machine qu il...

Page 50: ...Fig 6 Lorsque l appareil fonctionne dans le 2 mer palier de vitesse il faut intervenir sur la vis de fixation F Fig 6 Il suffit d intervenir sur la vis sp cifique de r glage E Fig 6 En tournant la vis...

Page 51: ...Maintenance de la pompe du carburant Si le carburant n arrive pas la buse il est possible que la pompe soit gripp e et ou que le joint soit cass Dans ce cas il faut desserrer les trois vis qui bloquen...

Page 52: ...de la buse Figure 10 Nettoyage de la buse l aide d un jet d air dans l orifice Ne jamais remplacer la buse par une autre ayant des caract ristiques diff rentes de celles d origine Il faut toujours uti...

Page 53: ...e et arrive proximit de la buse o il va se m langer avec le carburant sortant de l orifice de la buse Apr s la combustion le flux d air s tend en ralentissant sa course Puis l air passe sur les parois...

Page 54: ...ion par conduction partir des parois de la chambre de combustion et de la flamme et par convection partir de la chaleur d gag e par la flamme Le d flecteur percevant donc toute cette chaleur devient d...

Page 55: ...cela pourrait cr er des d p ts de carbone qui pourrait tout fait agir comme pont entre les lectrodes emp chant ainsi l tincelle de jaillir La position conseill e est celle montr e sur la figure 16 Si...

Page 56: ...ette op ration est r alis e avec une p riode de pr ventilation d environ dix secondes Durant cette p riode l lectrovanne du carburant est ferm e et il ne doit donc pas y avoir de flamme En effet la ph...

Page 57: ...nt lev e pour assurer un fonctionnement correct de l ensemble des l ments lectriques En fait au dessous de 85 V l appareil de contr le de la flamme se met en veille selon la norme EN 230 et ce n est q...

Page 58: ...RM et du g n rateur XL 9SRM Dans ces installations lectriques sont destin s mettre en vidence la fa on dont ils ont t connect s tous les diff rents organes impliqu s dans le bon fonctionnement de la m...

Page 59: ...ur et le laisser refroidir avant d effectuer la r paration Certains tests requi rent que le r chauffeur soit connect l alimentation lectrique Si c est le cas ne brancher la machine que pour le temps s...

Page 60: ...xtr me gauche de la graduation Fig 23 2 S assurer que les piles se trouvent bien l int rieur de l instrument 3 Connecter les c bles de mesure l instrument Si les c bles ne sont pas quip s de pinces cr...

Page 61: ...leur 8 Remonter le br leur dans son logement 9 Brancher le g n rateur la prise de courant et essayer de le mettre en marche 10 Arr ter l appareil et remonter le br leur et le manchon pour v rifier si...

Page 62: ...re est bloqu il faut desserrer les trois vis qui fixent la pompe au moteur 5 Le cas ch ant remplacer la pompe ainsi que probablement le joint de la pompe B Moteur d fectueux 1 D brancher le g n rateur...

Page 63: ...odes du groupe disque flamme lectrodes 7 S assurer que l cart entre les lectrodes est conforme aux sp cifications voir le point pr c dent 8 Contr ler que le transformateur est correctement mis la terr...

Page 64: ...pas de fissures dans la porcelaine des lectrodes remplacer le transformateur D Fuite sur le circuit d aspiration de la pompe 1 Contr ler l ensemble du circuit d admission et v rifier qu il n y a pas...

Page 65: ...connecter les fils de haute tension du transformateur 5 Contr ler que le carburant sort de la buse Pour ce faire il faut brancher le r chauffeur l alimentation lectrique et v rifier que le carburant e...

Page 66: ...me le r chauffeur s arr te et la machine cesse de fonctionner En pr sence d un environnement totalement obscur ou si la photocellule est d fectueux l instrument renvoi une valeur de r sistance de l or...

Page 67: ...dommag 1 Contr ler l int grit et la continuit du c ble d alimentation Le cas ch ant le remplacer C Appareil de contr le de la flamme bloqu 1 Brancher le g n rateur l alimentation lectrique 2 V rifier...

Page 68: ...s bien repr sent sur la figure ci contre Fig 30 Ce type de r glage est de type manuel Le flux d air est r gl en intervenant manuellement l aide d un tournevis sur la vis de r glage B En revanche l ind...

Page 69: ...oteur 10 Ventilateur 11 D flecteur avant 11 lectrodes 12 Syst me de contr le de la flamme 13 Appareil de contr le de la flamme 13 Installation lectrique 15 5 R solution des probl mes 16 Exigences de s...

Page 70: ...1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 1 1 9 1 10 UNIT 1 ILLUSTRATED PARTS BREAKDOWN 1 11 1 12 From Serial Number MODEL XL 9ERM 9SRM 120 V 60 Hz Rev B Sept 2014 ESP00284 1 10 1 7...

Page 71: ...11 2 10 2 12 2 12 2 13 2 14 2 16 2 17 2 18 2 15 2 21 2 22 2 19 2 20 2 23 2 28 2 26 2 25 2 24 2 27 2 29 2 7 2 8 2 9 2 30 2 6 2 5 2 32 2 31 2 32 2 31 2 33 UNIT 2 ILLUSTRATED PARTS BREAKDOWN ESP00284 Fro...

Page 72: ...EEL HOLDER 2 9 4111 480 WHEEL PLUG 2 10 4117 443 FRONT PROTECTION 2 11 4117 439 REAR SUPPORT 2 12 4117 377 SPAR 2 13 4117 437 FRONT SUPPORT 2 14 4032 813 DRAIN PLUG 2 15 4117 428 TANK 2 16 4117 346 FI...

Page 73: ...10 22 21 18 15 13 12 6 7 8 4 5 29 31 28 35 24 32 33 26 27 19 20 34 BURNER BXL 120V 60Hz Cod 4117 1 087 UNIT 4 ILLUSTRATED PARTS BREAKDOWN MODEL XL9 ER M 120 V 60 Hz Rev B 2014 Sept 51 52 49 48 47 46 5...

Page 74: ...APACITOR 15 1 MOTOR LINE 16 4117 416 PUMP COUPLING 17 4117 464 OIL PUMP 1step 18 4117 422 FLAME CONTROL BASE 19 4117 166 BURNER HOUSING 20 4117 421 BURNER HOUSING PLATE 21 N A SCREW 22 4 117 420 PC BO...

Page 75: ...4117 423 N A Parts Not Available 4117 427 KIT LINES 4117 131 WIRE ELECTRODES XL9 ER SR 4117 424 WIRE ELECTROVALVE XL 9ER 9SR UL 4117 425 WIRE BURNER MOTOR XL 9ER 9SR UL 4117 426 WIRE 6 PIN WITH FEMAL...

Page 76: ...22 18 15 13 12 6 7 8 4 5 29 28 36 34 32 33 26 27 21 20 24 9 37 17 UNIT 6 ILLUSTRATED PARTS BREAKDOWN MODEL XL9 SR M 120 V 60 Hz Rev B July 2014 ESP00284 BURNER BXL 120V 60Hz Cod 4117 2 403 51 52 49 4...

Page 77: ...TOR 15 1 MOTOR LINE 16 4117 416 PUMP COUPLING 17 4117 465 OIL PUMP 2step 18 N A CAP 19 4117 420 PC BOARD 20 4117 166 BURNER HOUSING 21 4117 421 BURNER HOUSING PLATE 22 4117 422 SUPPORT PC BOARD 23 411...

Page 78: ...Not Available 4117 427 KIT LINES 4117 131 WIRE ELECTRODES XL9 ER SR 4117 424 WIRE ELECTROVALVE XL 9ER 9SR UL 4117 425 WIRE BURNER MOTOR XL 9ER 9SR UL 4117 426 WIRE 6 PIN WITH FEMAL PLUG BXL 2 UL 4117...

Page 79: ...___________________________________ _______________________________________________________________ _______________________________________________________________ ____________________________________...

Page 80: ...th Si dichiara che conforme a Es wird als konform mit den folgenden Normen erkl rt Se declara que est en conformidad con Nous d clarons sa conformit Hierbij wordt verklaard dat het product conform is...

Page 81: ...ch a elektronick ch v robk Dodr ujte m stn p edpisy a nelikvidujte star produkty spolu s b n m komun ln m odpadem Spr vn likvidace v robku pom e p edch zet mo n m negativn m dopad m na ivotn prost ed...

Page 82: ...ki Poland MCS Russia LLC ul Transportnaya 22 ownership 2 142802 STUPINO Moscow region Russia MCS China LTD Unit A1 No 1515 Jinshao Rd Baoshan Industrial Zone Shanghai 200949 China Via Tione 12 37010 P...

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