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WATER PIPING

G E N E R A L

Piping practices vary considerably. In most cases,

codes, local ordinances and established practices
govern the selection and installation of piping. Local
building and safety codes and ordinances should be
studied and complied with.

Shut-off valves should be provided at the unit so

that normal servicing can be accomplished without
draining the system.

It is recommended that temperature and pressure in-

dicators be installed at the inlet and outlet of the
shells to aid in the normal checking and servicing of

the unit. Also, the installation of wire mesh strainers
at the pump suction will protect the pump and shells

from foreign matter.

be

A preliminary leak check of the water piping should

made before filling the system.

Vibration eliminators are recommended in all lines

connected to the SEASONPAK water chiller.

C H I L L E D   W A T E R   P I P I N G

The water flow entering the cooler must always be on
the end nearest the expansion valves and cooler re-
frigerant connections to assure proper expansion valve
operation and unit capacity.

Design the piping so that is has a minimum number

of changes in elevation. Include manual or automatic

vent valves at the high points of the chilled water

piping, so that air can be vented from the water cir-

cuit. System pressures can be maintained by using an
expansion tank or a combination pressure relief and
reducing valve.

All chilled water piping should be insulated to pre-

vent the nuisance of water dripping from the lines. If

insulation is not of the self-contained vapor barrier

type, it should be covered with a moisture seal. Do not

insulate piping until it has been tested for leaks and

drain connections have been extended beyond the pro-

FIGURE NO. 7

TO

.ER 

posed insulation thickness to make them accessible.

CHILLED WATER THERMOSTAT

WHR-008A thru 060A - The chilled water thermostat

is mounted inside the control console and the control

bulb, capillary tubing and control bulb immersion well

are attached to the unit with spring clips, The control
bulb well must be field inserted in the first tee install-
ed in the return water line as shown in Figure 7. The
bulb well is supplied with a 1/2" NPT male thread.
Carefully unsnap the well from the holding clips, re- d ?
move the retaining bushing and 

slowly 

remove the bulb

from the well. Install into piping as indicated in Fig-

ure 7. When installing the bulb, carefully remove it
from the well so as to not wipe off the heat conduct-

ing compound supplied in the well. After installing

the well, carefully insert the bulb and seal in with
the excess compound. Insert the retaining gasket and

sealing bushing and clip or tape the cap tube to the

water line. Care should be taken not to break or kink
the charged capillary tubing. Sufficient cap tube length

is provided for bulb insertion up to 10 feet from the

unit; however, it is recommended that the bulb well
be placed as close to the cooler inlet as possible.

Insulate over thermostat well.

WHR-070A thru 120A - The chilled water thermostat

is mounted inside the control console. The control

bulb is mounted in a well, located in the return water
connection to the unit. Care should be taken not to
kink or break the charged capillary tubing when work-

ing around the unit. It is also advisable to check the

cap tube before running the unit to be sure that it is

firmly anchored and not rubbing on the frame or any
other component.
CAUTION: The thermostat bulb should not be exposed
to water temperatures above 140F since this will
damage the control.

T H E R M O S T A T   W E L L   I N S T A L L A T I O N

RETURN WATER

 N.P.T.

Page 6

Summary of Contents for Seasonpak PWA-008A

Page 1: ...BLE OF CONTENTS CONTROLS CHECKING 24 CROSSREFERENCE NEW TO OLD MO 2 ELECTRICAL 22 23 CONTROL CENTER SERVICE 26 27 ELECTRICALDATA 22 23 WIRING 10 13 WIRING DIAGRAMS 14 21 MAINTENANCE 26 29 MOVING PLACI...

Page 2: ...LL UNIT FROM ANYTHING OTHER THAN water cooled condensers Arrangement 1 is supplied THE BASE MOVING AND PLACING THE UNIT MOVING THE UNIT The McQUAY SEASONPAK water chiller is mounted on heavy wooden sk...

Page 3: ...EARANCE FOR COOLER TUBE RE MOVAL MEASURED FROM CENTER LINE OF CHILLED WATER CONNECTION ON EITHER END TABLE NO 1 MINIMUM CLEARANCE UNIT SIZE I MINIMUM CLEARANCE 007A THRU 015A 72 020A THRU 041A 96 050A...

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Page 6: ...nded beyond the pro FIGURE NO 7 TO COOI ER 4 posed insulation thickness to make them accessible CHILLED WATER THERMOSTAT WHR 008A thru 060A The chilled water thermostat is mounted inside the control c...

Page 7: ...oop at the outlet end is recommended See Figure 9 WATER REGULATING VALVES EACH CONDENSER FIGURE NO 8 3 WAY WATER REGULATING VALVES COi lNG TOWER PURGE 4 MAIN CONDENSER WATER SUPPLY FROM PUMP BY PASS B...

Page 8: ...cal discharge riser is too low considerable oil may collect in the riser and the horizontal header causing the compressor to lose its oil and resultant damage due to lack of lubrication Another danger...

Page 9: ...E NO 11 PURGE VALVE DISCHARGE LINE HECK VALVE LIQUID LINE FIGURE NO 13 DISCHARGE LINE I TO EVAPORATOR RECEIVER LrQuro LINE EVAPORATORS or and receiver The discharge line piping in this case is not too...

Page 10: ...TAT 12 INDICATOR LIGHTS 6 HIGH MANUAL RESET AND LOW PRESSURE CUTOUTS 7 CONTROL SYSTEM ON OFF SWITCH FIGURE NO 16 MODELS WHR 070A THRU 120A 1 FREEZESTAT MANUAL RESET 7 CONTROL SYSTEM ON OFF SWITCH 2 OI...

Page 11: ...020A THRU 060A FIGURE NO 17 TOP VIEW OF UNIT Models WHR OO8A thru 015A are single compressor units 3 4 5 6 7 8 9 10 25 The power from 25 is fed thru NC contacts to relay R3 and R4 to energizethe compr...

Page 12: ...e operating before power can be applied to start this system Note that the crankcase heaters will be energized regard less of water flow The flow switch is recommended and does not have the shortcomin...

Page 13: ...itch LP1 opens Contactors Ml M3 and relay R3 will open and compressor 1A will turn off and stay off until relay R1 is again energized thru the thermostat In the event compressor 1A is off on oil press...

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Page 24: ...aches the prescribed differential within 120 seconds the thermal time delay is de energized and the control circuit remains closed If during the operation the oil pressure differential falls below 10...

Page 25: ...d unloading sequence of the unit based on a full load cooling range of 10F It should be realized however that there will be a fluctuation in the leaving water temperature as the unit cycles unloads an...

Page 26: ...eaning of the finned surface of the conden ser coil Cleaning may be accomplished by using a cold water spray brushing vacuuming or high pres sure air No tools should be used that could damage the coil...

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Page 28: ...s t e m c P u r g e t h e n o n c o n d e n s i b l e s d S y s t e m o v e r c h a r g e d w i t h r e f r i g e r a n t d R e m o v e e x c e s s e D i s c h a r g e s h u t o f f v a l v e p a r t...

Page 29: ...n d t i g h t e n s y s t e m k R e p l a c e g a s k e t I Adjust t h e r m a l e x p a n s i o n v a l v e C o m p r e s s o r l o s e s o i l _ _ _ a L a c k o f r e f r i g e r a n t a C h e c k f...

Page 30: ...ber and serial number of the date of installation of the unit and date of failure along with an explanation of the malfunctions and a the unit as stamped on the serial plate attached to the unit If re...

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