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glow, if all other conditions are normal.

Once the chilled water temperature has stabilized and the
compressor is intermittently loading or unloading at less
than full load, compare the water temperature with the
module setpoint. If different, consult the Troubleshooting
chart.

Occasionally check the panel lights. The compressor
should not run if any of the eight safety lights are
energized.

SHUTDOWN
Stopping the unit at night or for weekends can be easily ac-
complished by switching the ON-OFF switch on the control
panel to the OFF position. The switch light will go out and

the compressor will stop.

The oil pump will continue operating for 60 seconds after

the compressor starter is de-energized to assure lubrication
to compressor bearings during spin-down.

Once the switch is turned off, the compressor cannot be

restarted unless the switch is repositioned.  

If the operator has the need to secure the chiller and pro-

hibit starting by unauthorized personnel, removal of relay R7
from its plug-in base in the control panel will open the pro-
tective circuit and immobilize the unit. In this condition, none
of the control panel lights are energized and the oil heater
circuit is still operative. Relay R7 is identified in Figure 4, page
8. When relay R7 is replaced, the EXT. FAIL light will come
on and the RESET button must be pushed to restore the safe-
ty circuits to the operating mode.

FIGURE 11. PHH063 CHILLER (REAR VIEW)

LEGEND

1. CEO63 Compressor 7. Heat Rejection Condenser

2. Oil Pump 8. Heat Recovery Condenser
3. Oil Cooler 9. Condenser Relief Valves
4. Hot Gas Bypass 10. Evaporator Relief Valve
5. Discharge Check Valve 11. Motor Terminal Cover
6. Evaporator 12. Oil Filter

13. Lube Box
14. Control Panel
15. Motor Cooling Liquid Line
16. Expansion Valve
17. Compressor Suction Line

Page 14 I IM 307

Summary of Contents for PEH050

Page 1: ...SINGLE COMPRESSOR CENTRIFUGAL CHILLERS PEH PHH 050 063 079 087 100 126 13600 Industrial Park Blvd P O Box 1551 Minneapolis MN 55440...

Page 2: ...L E S H O O T I N G G U I D E 20 22 McQUAY CENTRIFUGAL OPERATING LOG 23 M c Q U A Y S E R V I C E P R O G R A M S 24 17 18 18 18 18 18 18 19 19 INTRODUCTION GENERAL DESCRIPTION The McQuay Model PEH Ce...

Page 3: ...l startup of the chiller he will be available to answer any ques tions and to instruct in proper operating procedures It is recommended that the operator maintain an operating log for each individual...

Page 4: ...erating circuit When this switch is turned on its self contained light will energize and the control circuit is ready for automatic operation of the compressor The Load Recycling Thermostat LRT sensin...

Page 5: ...ion after Box time delay 1lO F Auto Temp Oil Assures minimum compressor casting temperature at startup Section Temp CE126 compressor only Liquid Injection Solenoid LIS None None Refrig Piping None Ope...

Page 6: ...T 104 F Auto Control Box None On units with refrigerant cooled oil cooler controls oil sump heater to maintain set temperature Sequence Relay SR None None Field Suoolied None Relay controlled by syste...

Page 7: ...eveloped by McQuay Guardistor Motor Protection Positive protection against motor overheating is provided by the Guardistor system The heart of the Guardistor protective circuit are the thermistors emb...

Page 8: ...FF Switch with light 26 Gauges 1 Operating Relays R1 R10 2 Surgegard Relay 3 Guardistor Relay 4 Oil Pump Time Delay Switch 5 Anti Recycle Time Delay Relay 6 Prelube Timer 7 Oil Pump Safety Timer 8 Sys...

Page 9: ...e module will function as follows Red will light during unloading control action green will light during loading and amber will light when the load action is overridden by the current limit control Re...

Page 10: ...held in that position Refer to Figure 7 for solenoid action Note that both solenoids cannot be energized simultaneously METERING VALVES The speed at which the capacity control vanes are opened or clos...

Page 11: ...l pump for the CEO50 compressor is completely self contained within the compressor housing The assembly in cludes the pump pump motor oil heater and oil separator The oil is pumped through the oil dis...

Page 12: ...erant flow and keeps the machine from short cycling under light load con ditions It also prevents surge during heat recovery operation OPERATING THE CHILLER The initial startup of the McQuay centrifug...

Page 13: ...temperature Normally the compressor will load to full load according to the settings of the control module ramp up control OPERATING CHECKS 1 While operating under automatic control the operator shoul...

Page 14: ...compressor cannot be restarted unless the switch is repositioned If the operator has the need to secure the chiller and pro hibit starting by unauthorized personnel removal of relay R7 from its plug i...

Page 15: ...ation of the expansion valves Proper superheat set ting is 2 to 6 F at full load ELECTRICAL SYSTEM Maintenance of the electrical system involves the general re quirement of keeping contacts clean and...

Page 16: ...ush out condenser and check for leaks Refer to the procedures of Preliminary Checks Before Starting before energizing the compressor circuit REPAIR OF SYSTEM PUMPING DOWN If it becomes necessary to pu...

Page 17: ...prevent localized freezing Consult the chiller nameplate for the proper refrigerant charge With a near normal charge in the system final charging can best be accomplished with the unit running with th...

Page 18: ...the actual chilled water temperature This signal is calibrated at the factory or by the McQuay Service technician performing the initial startup of the chiller This signal normally is adjusted to appr...

Page 19: ...ential Since the LRT scale is not highly accurate a practical set ting can be made with the machine running Turn the dial clockwise to a higher temperature until the compressor stops At this point com...

Page 20: ...cts 3 Oil pump 4 Relay action 5 Relay action 6 Valve positron 7 Oil pressure drop 8 Feed oil lines for temperature 9a Pump b Relief valve c Filter d Bearings and seals 10 Opening closing pressure 1 Ch...

Page 21: ...OAD RECYCLE 1 Normal shutdown 2 Load recycle thermostat 3 Anti recycle thermostat 1 Chilled water temperature satisfied 2a Setting drift b Loss of bulb charge 3a Time delay not yet timed o 4 Low sourc...

Page 22: ...rate 3 Observe suction pressure 4 Evaporator pressure drop 5 Superheat subcooling 6 Measure temperature 1 a Check 20 6 2 VD b Check load action 2 Remove one sensor lead 3 Jumper COM ISA 4 Verify conn...

Page 23: ...DESIGN CONDITIONS LOG SHEET JOB NO CHILLER NO Compressor F L A Condenser Pump F L A Chiller Pump F L A CHILLER GPM PRESS DROP LVG TEMP ENT TEMP REFRIG TEMP CONDENSER GPM PRESS DROP LVG TEMP ENT TEMP R...

Page 24: ...y of maintenance services through its Nationwide Service Organization and can tailor these services to suit the needs of the building owner Most popular among these services is the McQuay Com prehensi...

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