McLaughlin EC050-500 Operator And Maintenance Manual Download Page 1

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VX30 / VX50 Gen3 / ECO50
Vacuum Excavators

Operator’s and
Maintenance Manual

EN_o-m1_00 original instructions
Serial No. 5001 -
Order No. 105400ES7

Cabled Assembly No. E850014

Summary of Contents for EC050-500

Page 1: ...VX30 VX50 Gen3 ECO50 Vacuum Excavators Operator s and Maintenance Manual EN_o m1_00 original instructions Serial No 5001 Order No 105400ES7 Cabled Assembly No E850014...

Page 2: ...position before operating the machine McLaughlin reserves the right to make changes at any time without notice or obligation Operation and maintenance instructions are included in the two Operator s a...

Page 3: ...of forward travel TRADEMARKS VERMEER and VERMEER Logo are trademarks of Vermeer Manufacturing Company MCLAUGHLIN MCLAUGHLIN Logo and STRONG ARM are trademarks of McLaughlin Group Inc KUBOTA is a trad...

Page 4: ...ed below shall be repaired or replaced at McLaughlin s option without charge by any authorized independent Vermeer dealer The warranty repair or replacement must be made by a Vermeer independent autho...

Page 5: ...parts engine oil filters air filters hydraulic oil filters and fuel filters 4 New Industrial Equipment delivered to the retail purchaser in which the equipment warranty registration has not been compl...

Page 6: ...ace anvil nut e clip head lip seal VACUUM EXCAVATORS Belts after 50 hours filters tires brakes unloader valve after 250 hours nozzles suction hoses including camlocks gate valves camlocks quick discon...

Page 7: ...ON IS AUTHORIZED TO GIVE ANY OTHER WARRANTY OR TO ASSUME ANY ADDITIONAL OBLIGATION ON MCLAUGHLIN S BEHALF NO DEALER WARRANTY The selling dealer makes no warranty of its own and the dealer has no autho...

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Page 9: ...l and loose items are included with the machine ___ Check that Operator s and Maintenance Manual is cabled to machine ___ Check for shipping damage or shortage ___ Check machine lubrication ___ Check...

Page 10: ...Check operation of highway lights ___ Check that towing hitch and safety towing chains are installed ___ Check brakes for proper operation ___ Check that breakaway brake switch is installed and functi...

Page 11: ...se or oil all lubrication points Review of Operation Review and demonstrate with the owner the various aspects of the vacuum excavation system ___ overview of how the vacuum excavation system works __...

Page 12: ...X30 VX50 Gen3 ECO50 Vacuum Excavators DEALER OWNER INFORMATION dealer owner address address city city state province state province zip postal code zip postal code country country phone number phone n...

Page 13: ...VX30 VX50 Gen3 ECO50 Vacuum Excavators Receiving and Delivery Report v IDENTIFICATION NUMBERS RECORD Machine Model Number Serial Number VIN Number Trailered Units...

Page 14: ...X30 VX50 Gen3 ECO50 Vacuum Excavators Engine Model Number Serial Number High CFM Kubota Series 05 24 8 hp Kubota Series 03 49 hp located on mounting surface of injection pump located below exhaust man...

Page 15: ...ntrols 20 5 VX50 ECO50 LCD Display Engine Screen 20 7 Switches 20 8 Valves 20 11 Tank Valves 20 11 Water System Valves 20 14 Spoil Tank Safety Brace 20 16 Spoil Tank Lid Safety Lock Pin 20 16 Hose Ree...

Page 16: ...ls 40 4 Prepare the Area 40 4 Locate Buried Utilities 40 5 Striking a Utility 40 7 Electrocution Prevention 40 9 Jobsite Assessment 40 12 Prepare the Machine 40 14 Engine Fluids Check 40 14 Water Pump...

Page 17: ...Check Maintain 60 18 Machine Grease 60 19 Machine Components Check Clean 60 25 Pressures Check 60 26 Water Pump Oil Initial Change 60 27 Maintenance 100 Service Hours or Monthly 60 28 Engine Maintenan...

Page 18: ...oolant ELC Change 60 48 Maintenance As Required 60 50 Engine Maintenance 60 50 Battery Replace 60 50 Boom Cleanout Cover Remove Check for Clogs 60 51 Nozzles Inspect Clean Replace 60 52 Lights Replace...

Page 19: ...GER Indicates a hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a hazardous situation that if not avoided could result in death or serious injury CAUTI...

Page 20: ...nstalled and functioning properly WARNING Always wear personal protective equipment PPE Dress properly Refer to Personal Protective Equipment page 40 2 for details While performing maintenance on the...

Page 21: ...e before servicing Refer to the Shutdown Procedure page 23 1 WARNING Failure to use shutdown procedure can result in unexpected hazard s Death or serious injury could result due to entanglement crushi...

Page 22: ...ng a fitting where some residual pressure may exist slowly loosen the fitting until oil begins to leak Wait for leaking to stop before disconnecting the fitting Fluid injected under the skin must be r...

Page 23: ...d Vacuum hoses will cause death or serious injury Keep hoses and tools away from face and body DANGER Crushing weight Spoil and door will cause death or serious injury Stay away from door when dumping...

Page 24: ...sure Relieve tank pressure before opening Failure to comply will result in death or serious injury WARNING Hot fluid under pressure Hot coolant and steam can burn or scald NEVER open when hot WARNING...

Page 25: ...11 WARNING Explosion hazard The Dynablast Hotbox is designed to work with No 1 or No 2 fuel oil Never use gasoline crankcase oil or any oil that might contain gasoline An explosive condition could res...

Page 26: ...ive atmospheres to exhaust gas or to exhaust system components during regeneration NOTICE To prevent fires routinely clear any combustible material from the engine exhaust system Tier 4 Final Stage IV...

Page 27: ...away from sparks and open flame Battery acid Battery acid can burn skin and eyes Protect face hands and body when servicing WARNING Battery post terminals and related accessories contain lead and lead...

Page 28: ...ining crystalline silica Air monitoring may be necessary to determine whether jobsite conditions expose workers to excessive levels of crystalline silica dust Depending upon air monitoring results the...

Page 29: ...ore leaving the jobsite Do not eat drink use tobacco products or apply cosmetics in areas where there is dust containing crystalline silica dust Wash hands before eating drinking or using these produc...

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Page 31: ...00 mg kg is strongly recommended Contact your engine dealer if local fuel supplies have a sulfur content greater than 5 000 ppm 5000 mg kg Tier 4 Final Stage IV engines Use only ultra low sulfur diese...

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Page 33: ...or assisting in the removal of earth mud and soil materials from excavation operations Never use boom to lift loads of any kind as this could damage components or result in personal injury Always use...

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Page 35: ...VX30 VX50 Gen3 ECO50 Vacuum Excavators Controls 20 1 Section 20 Controls GAUGES 1 Vacuum Pressure 2 Water Pressure 3 Hourmeter 4 Fuel Level VX30 5 Auxiliary Hydraulic Pressure Option 1 2 3 4 5...

Page 36: ...20 2 Controls VX30 VX50 Gen3 ECO50 Vacuum Excavators 6 VX50 Hydraulic Filter Bypass Gauge Change hydraulic filter when needle reaches red area on gauge 7 VX50 Hydraulic Fluid Level Gauge 6 7...

Page 37: ...speed 100 rpm turn off engine and check oil level 3 Battery Low Red light comes ON when battery charge is low or there is no alternator output when engine is running It is normal for light to be ON if...

Page 38: ...20 4 Controls VX30 VX50 Gen3 ECO50 Vacuum Excavators VX50 ECO50 LCD Display Refer to Electronic Controller page 21 1 for information about the LCD Display 1 1...

Page 39: ...clockwise vertical engine OFF 2nd position clockwise electrical system ON 3rd position clockwise engine start 2 Throttle Lever VX30 Lock speed in place using lock ring Press red button to immediately...

Page 40: ...20 6 Controls VX30 VX50 Gen3 ECO50 Vacuum Excavators 4 Emergency Stop Switch Push in turn engine OFF Pull out and cycle key to reset before starting engine 4 4...

Page 41: ...VX30 VX50 Gen3 ECO50 Vacuum Excavators Controls 20 7 VX50 ECO50 LCD Display Engine Screen Refer to Engine Screen page 21 4 for information about the LCD Display Engine Screen 1 1...

Page 42: ...l Override Switch Press top tank full override ON engine continues to run when spoil tank is full If not pressed engine shuts down when spoil tank is full 3 Hydraulic Tank Door Open Close Switch Press...

Page 43: ...tors Controls 20 9 5 Water Pump Switch VX30 Press top water pump ON Press bottom water pump OFF 6 Water Pump Hotbox Switch Press top water pump and hotbox ON Center water pump and hotbox OFF Press bot...

Page 44: ...ch VX30 Press top and hold antifreeze system ON Release switch to turn antifreeze system OFF 8 Hydraulic Jack Switch Option Press top raise hydraulic jack Press bottom lower hydraulic jack Manual Over...

Page 45: ...er Gate Inlet Valve Rotate clockwise open to vacuum spoil into tank Rotate counterclockwise close 2 Lower Gate Drain Valve Rotate clockwise open to drain liquid from spoil tank Rotate counterclockwise...

Page 46: ...n in Pressure slot pushes air out of spoil tank and boom ECO50 Push plunger in for pressure Center position NEUTRAL move to NEUTRAL before starting engine ECO50 Align groove on shaft for NEUTRAL Rotat...

Page 47: ...5 Vacuum Relief Valve Valve controls the maximum amount of vacuum negative pressure in the system Valve opens when vacuum limit is reached in the spoil tank 6 Pressure Relief Valve Valve controls the...

Page 48: ...water to pump Rotate perpendicular to valve body close shut off water 2 Water Tank Drain Rotate in line with valve body open drain water Rotate perpendicular to valve body close 3 Hose Reel Valve Opti...

Page 49: ...icular to valve body close not in use 5 Antifreeze Tank Valve Rotate in line with valve body open mix antifreeze with water Rotate perpendicular to valve body close turn antifreeze OFF 6 Auxiliary Hyd...

Page 50: ...h safety snap pins 2 The brace does not need to be installed when dumping the spoil tank Store beneath tank lid bar as shown when not in use SPOIL TANK LID SAFETY LOCK PIN Install safety lock pins 1 a...

Page 51: ...VX30 VX50 Gen3 ECO50 Vacuum Excavators Controls 20 17 HOSE REEL 1 Hose Reel Lock Pin Pull out unlock Push in lock 2 Hose Reel Lever Turn clockwise reel hose in Turn counterclockwise reel hose out 1 2...

Page 52: ...F 2 Boom Raise 3 Boom Lower 4 Boom Extend 5 Boom Retract 6 Boom Rotation CW 7 Boom Rotation CCW 8 Gate Valve Open Close 9 Battery Power Level Indicator Green light indicates sufficient battery power 1...

Page 53: ...2 Boom Raise 3 Boom Lower 4 Boom Extend 5 Boom Retract 6 Brake ON OFF 7 Gate Valve Open Close 8 Battery Power Level Indicator Green light indicates sufficient battery power 9 Signal Indicator Green f...

Page 54: ...rovide a means to move the boom to storage position if remote control is inoperable or lost 1 Boom Raise Lower Press top raise boom Press bottom lower boom 2 Boom Extend Retract Press top extend boom...

Page 55: ...VX30 VX50 Gen3 ECO50 Vacuum Excavators Controls 20 21 4 Boom Gate Open Close Press top close gate Press bottom open gate 4...

Page 56: ...anel display the selected light pattern 1 Left Arrow ON OFF Switch Press to turn left arrow light pattern ON or OFF 2 Double Arrow ON OFF Switch Press to turn double arrow light pattern ON or OFF 3 Ri...

Page 57: ...OFF Switch Press to turn double arrow ON or OFF 3 Center Lights ON OFF Switch Press to turn center lights ON or OFF Arrow board defaults to this setting upon machine startup 4 Right Arrow ON OFF Switc...

Page 58: ...and work light all mounted on the top of the spoil tank are available 1 Warning Beacon Amber warning beacon flashes whenever engine ignition key is ON 2 Work Light Work light for use in low light con...

Page 59: ...displays Water On when water level is low in the fresh water tank When tank is emptied icon will change to Antifreeze Press to turn water pump ON Press again to turn water pump OFF Press and hold to...

Page 60: ...switch is only visible when the engine is running Regen conditions are met and a Regen cycle is not in progress 5 Request DPF Regen Inhibit Press and hold 1 2 second to prevent automatic DPF Regen Us...

Page 61: ...VX30 VX50 Gen3 ECO50 Vacuum Excavators Electronic Controller 21 3 Gauges 1 Not currently used Refer to Gauges page 20 1 for current vacuum pressure gauge 2 Fuel Level VX50 ECO50 2 1...

Page 62: ...ge Battery Charge Low Indicator lights when battery charge drops below prescribed level 3 Engine Tachometer Displays engine speed in RPM 4 Engine Hourmeter Displays engine hours of operation 5 Engine...

Page 63: ...erride When lit indicates the Spoil Tank Full Override is on 3 Water Off When lit indicates that water tanks are empty 4 Wait to Start When lit indicates that engine glow plugs are heating Wait to sta...

Page 64: ...ohms 9 OK to Start Green light comes ON to indicate engine can be started cranked Displays where Wait to Start message appears at top of screen 10 J1939 Error Red light comes ON to indicate a communi...

Page 65: ...DPF regen is needed or manually initiated by the operator 14 DPF Regen Inhibited Displays when DPF regen has been inhibited disabled using Request DPF Regen Inhibit Button Auto DPF should not be inhi...

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Page 67: ...NGINE Step 1 Open Upper Gate Inlet Valve 1 Step 2 Ensure Reverse Flow Control Valve 2 is in NEUTRAL position WARNING Read Operator s Manual and safety signs before operating machine WARNING Entangleme...

Page 68: ...tion Manual Step 6 Allow engine to warm up for 3 5 minutes before operating machine NOTICE If engine fails to start after 5 seconds release ignition switch Wait 30 seconds before operating the starter...

Page 69: ...ed or removed Use only approved jumper cables Avoid inadvertent contact between cables and surrounding components Battery Burns Avoid Battery contains sulfuric acid which can cause severe burns Avoid...

Page 70: ...away from battery hydraulic lines and moving parts NOTICE To avoid sparks near the battery always disconnect black jumper cable at point 4 before making any adjustment to the red jumper cable at point...

Page 71: ...for 5 minutes before turning it off after full load operation NOTICE Failure to allow engine to idle for the recommended time may result in turbocharger damage Step 5 Turn engine off and remove ignit...

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Page 73: ...To contact NHTSA you may either call the DOT Auto Safety Hotline toll free at 1 888 DASH 2DOT 1 888 327 4236 or file a report on line at https www odi nhtsa dot gov VehicleComplaint or write to NHTSA...

Page 74: ...OTICE Tongue weight and towing capacity vary based on machine options water tank levels and spoil tank material density To stay under the gross vehicle weight rating limit spoil tank material density...

Page 75: ...he Machine 30 3 TRAILER BREAKAWAY BRAKE The trailer provided with the machine is equipped with a breakaway brake system The breakaway brake engages if the trailer ever separates from the towing vehicl...

Page 76: ...0 6 If equipped ensure hot box is turned off Follow Shutdown Procedure page 23 1 and relieve water system pressure Close all valves and doors Ensure spoil tank door is fully closed and latched Ensure...

Page 77: ...hine 30 5 Vacuum Excavator Tools Store for Transport 1 Tools Hoses 2 Spray Wand and Lance 3 Boom Hoses Place tools in storage tubes or brackets and secure with lock pins Note that storage locations ma...

Page 78: ...ars any obstructions in travel path Step 3 Using remote control swing boom into storage position above bracket 2 Step 4 Lower boom onto bracket Lock cylinder engages automatically Manual rotation boom...

Page 79: ...s not available on skid units Strong Arm 1 must be locked in transport position before transporting machine Move Strong Arm to stowed position Engage retainer 2 and pin 3 WARNING Swinging arm Serious...

Page 80: ...h heights need to be approximately the same to keep the machine level during transport To adjust the hitch Step 1 Remove hitch bolts 1 Step 2 Raise or lower trailer hitch to match towing vehicle heigh...

Page 81: ...ttach them to the towing vehicle Keep chains as short as possible but leave enough slack to turn corners Step 2 Attach electrical connector 4 to the towing vehicle Check that highway lights and electr...

Page 82: ...30 VX50 Gen3 ECO50 Vacuum Excavators Jack Raise Step 1 Turn handle 1 and raise jack Step 2 Pull pin 2 at base of jack Step 3 Fully raise jack foot Step 4 Insert pin If equipped with hydraulic jack 3 u...

Page 83: ...gue until weight is removed from towing vehicle Step 6 Disconnect highway light connector 1 and stow on trailer tongue Step 7 Disconnect breakaway cable 2 from towing vehicle and stow on trailer tongu...

Page 84: ...emature failure due to overloaded axles springs tires or related components provides necessary traction at front and rear axles Consult your truck dealer or manufacturer for proper load distribution a...

Page 85: ...il tank can be safely and easily accessed by workers Provide steps or a ladder from the ground level to the bed of the truck or trailer WARNING Not a lift point for equipment Heavy load can fall and c...

Page 86: ...he vacuum excavator is susceptible to system damage from freezing water Step 1 Open drain valve 1 and fully drain the water system Step 2 Remove plug 2 from strainer housing and drain excess water Ste...

Page 87: ...er Pump Switch 7 on Step 12 VX30 Press and hold Antifreeze Switch 8 VX50 Press and hold Antifreeze Button 9 on LCD screen Step 13 Watch flow from the end of water hose As soon as antifreeze comes out...

Page 88: ...ut valve Step 16 Press and hold Antifreeze Switch or Button on LCD screen Step 17 Watch fluid flow from Lower Gate Drain valve As soon as antifreeze emerges release Antifreeze Switch Button Close Lowe...

Page 89: ...ar with the controls operation and use of the machine under the supervision of a trained and experienced operator The operator must be familiar with workplace safety rules and regulations and must be...

Page 90: ...t to select a device that is adequate and appropriate for your specific work environment Actual sound levels may vary widely depending on your working conditions To determine the level of hearing prot...

Page 91: ...ety glasses or goggles and if conditions warrant a full face shield NOTICE Face shields must meet ANSI Standard Z87 1 2010 Face shields and must be marked Z87 Face shields are available from various s...

Page 92: ...aranteed Sound Power Level as determined by EU Directive 2000 14 EC not available at time of printing NOTICE The stated sound levels are representative for a given operating condition Operating condit...

Page 93: ...using the following international marking codes OSHA CFR 29 1926 651 requires that the estimated location of underground utilities be determined before beginning excavation or underground drilling ope...

Page 94: ...e contacted and the area marked or cleared Any underground plant owners not participating in the One Call system should be notified and have their underground facilities marked Use a pipe and cable lo...

Page 95: ...perators wear proper personal protective equipment If strike occurs do the following Do not touch any part of vacuum excavation machine or tow vehicle Contact utility company to shut off electrical po...

Page 96: ...ely shut off engine evacuate area and contact utility company Do not return until utility company gives permission to do so WARNING Damaged or open fiber optic cable emits laser light which may be inv...

Page 97: ...Electrically Insulated Boots on the following pages Never stand on the ground and touch metal parts on machine or water truck when operating If a strike occurs never step onto or off the machine Disc...

Page 98: ...y inspect gloves and leather protectors before each use Refer to Electrically Insulated Gloves Inspect page 40 11 Do not fold gloves Folding causes dangerous cracks Store gloves in glove bag when not...

Page 99: ...abrasion contamination or deterioration Adequate flashover distance of 2 5 cm between the top of protector and the bead of rubber glove should be maintained Minimum uncovered distance must be 1 2 5 cm...

Page 100: ...oots Damaged boots will not provide adequate electrical protection After each use rinse boots with water to remove mud chemicals and debris The boots are made with natural rubber so it is important to...

Page 101: ...engine can asphyxiate Operate only outdoors or provide adequate ventilation if indoor operation is essential If operating near or on roadways make sure local authorities are contacted for regulations...

Page 102: ...ure decreases below an acceptable level the engine will significantly slow down or shut off WARNING Check machine before operating Machine must be in good operating condition and all safety equipment...

Page 103: ...r Oil Level Check 1 Water Pump Fill Cap Dipstick 2 Blower Vacuum Pump Fill Ports Fill at each breather port to middle of sight glass A Fill each gear end separately Do not fill past middle of each sig...

Page 104: ...ch as salt calcium or debris that might plug the nozzles Model Fresh Water Tank Configuration VX30 Gen3 300 two 50 gallon tanks 379 L VX30 Gen3 500 two 125 gallon tanks 946 L VX30 Gen3 500 LT two 50 g...

Page 105: ...l screen cap fitting and plug Step 5 Open Water Supply valve Vacuum Hoses and Tools Check Check all vacuum hoses and tools for blockages and damage Ensure nozzles are clean free of clogs and work prop...

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Page 107: ...ns page 30 14 for instructions OPERATING FEATURES Water Tank Low Level Sensor The water tank is equipped with a low water sensor switch 1 When water level in tank is low the switch will turn off the w...

Page 108: ...system includes a Pressure Relief valve 2 preset to relieve positive system pressure at 5 psi 34 kPa Vacuum Relief Valves The system includes a Vacuum Relief valve 3 preset to relieve vacuum negative...

Page 109: ...include Hotbox Water Heater The hotbox 1 heats water up to 100 F 38 C or 165 F 74 C to improve digging in cold weather conditions Arrow Board Flashing arrow board lights 2 alert oncoming motorists an...

Page 110: ...ck cam levers Step 3 If equipped with a boom install hose end into coupler on end of arm Lock cam levers Step 4 Attach additional vacuum hoses if needed for distance Step 5 Remove any tooling to be us...

Page 111: ...or serious injury could result if not wearing electrically insulated gloves and boots Ensure operators wear proper personal protective equipment If strike occurs do the following Do not touch any par...

Page 112: ...aration procedures have been followed Refer to Preparing Machine and Work Area page 40 1 WARNING Fire or explosion can kill Do not vacuum hazardous or flammable material Consult federal state and loca...

Page 113: ...is closed High pressure water can cut utility lines Test water pressure on a sample of the material to be located Do not direct spray wand at overhead lines Water conducts electricity Before opening...

Page 114: ...otholing excavation using the rotary nozzle lance 1 with vacuum tooling or optional one man reduction tool 2 with attached water line These tools use high pressure water to reduce the soil to a size s...

Page 115: ...to loosen and remove the grass plug over the area to be excavated If potholing under asphalt or concrete Use a hydraulic or air operated breaker or saw to remove the top material and expose the earth...

Page 116: ...water supply trigger 7 Move tool in a semicircular motion The water jets or pressurized air will excavate a cylindrical hole in the ground Step 9 As tool descends to the proper depth occasionally rel...

Page 117: ...f utility is not located increase size of the hole or move to a new location Step 13 When the utility has been located release water supply trigger Turn OFF water pump and engine Step 14 When fluid le...

Page 118: ...to correctly position machine Step 2 Follow the Starting Procedure page 22 1 Step 3 Follow necessary traffic control measures Step 4 Connect vacuum hose s and tooling 1 Refer to Vacuum Hoses and Tooli...

Page 119: ...the spoil tank This technique is also effective when vacuuming deep vertical distances Step 8 When fluid level in the spoil tank reaches capacity the engine automatically shuts down to prevent overfi...

Page 120: ...w Control to Pressure position Step 4 Allow system pressure to build until Relief valve discharges approximately 5 psi 500 kPa Step 5 Ensure hose is positioned in safe direction to discharge obstructi...

Page 121: ...on Step 3 Start engine and run in high speed Step 4 Move Reverse Flow Control to Pressure position Step 5 Point hose safely to designated dumping area Open Lower Gate Drain valve Step 6 Discharge mate...

Page 122: ...et throttle to high speed Step 3 Using remote control raise the boom so it clears all obstructions in the travel path Step 4 Manual Boom Press and hold Lock Switch on remote control to unlock the pin...

Page 123: ...e control Step 2 Remove first section of hose Step 3 Lower boom until second section of hose can be removed Step 4 Using the wash wand spray water inside the boom while under vacuum before during dump...

Page 124: ...tank Step 1 Remove pin and disengage retainer 2 Manually swing Strong Arm into position adjacent to hose Step 2 Use support bar 3 to support the weight of the hose as shown Step 3 After use clean and...

Page 125: ...ht Rolling or tilting trailer will cause death or serious injury Chock tires and apply park brake before operating or servicing Do not operate unless attached to the towing vehicle DANGER EXPLOSION HA...

Page 126: ...witch 3 in ON position Step 6 Turn Water Pump Switch 4 OFF Step 7 Follow the Starting Procedure page 22 1 and run engine at low idle Close Upper Gate Inlet valve Step 8 Ensure all personnel are clear...

Page 127: ...after it has dried Clean air filter element at least once daily Replace damaged air filter elements immediately NOTICE Do not operate unit without air filter installed Damage to blower will result St...

Page 128: ...vicing Do not operate unless attached to the towing vehicle WARNING High pressure water can penetrate skin Serious injury possible Keep nozzles away from body Wear protective clothing Fluid injected u...

Page 129: ...raise the tank Step 3 Install safety bar 1 over tank cylinder 2 rod Secure bar with safety snap pins 3 Step 4 Install safety lock pins 4 and secure each with hairpin 5 to support raised tank door Ste...

Page 130: ...k Cleanout ball valve when tank is clean Step 12 Close Hose Reel ball valve Turn Water Pump Switch OFF Step 13 Squeeze spray wand trigger to release water pressure from water hose Step 14 Remove and s...

Page 131: ...r into the housing while the engine is running Hotbox Flush to Remove Rust Scale If equipped with hotbox water heater flush machine for approximately 2 minutes to remove any loose rust or scale which...

Page 132: ...pray nozzle Step 7 Use the spray wand to wash off the tool and hose Any material inside the tool and hose will be vacuumed into the spoil tank Step 8 Clean remaining hoses with water Do not spray with...

Page 133: ...not reset at zero due to internal case pressure Reset gauge if it shows a vacuum when the machine is turned off and tank ports are open Step 1 Open control panel or gauge mounting panel Step 2 Move le...

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Page 135: ...autions Do not clamp welding ground to any electrical component Clamp welding ground on the part being welded or as close to it as possible Do not allow weld current to pass through bearings or other...

Page 136: ...ine for maintenance instructions not included in this manual HOURMETER CHECK FOR MAINTENANCE INTERVAL The hourmeter on the power unit is designed to determine maintenance intervals for the machine The...

Page 137: ...luid and lubricant requirements WATER PUMP MAINTENANCE Refer to the Pump Operation Manual supplied with machine for instructions BLOWER MAINTENANCE Refer to the Blower Operation Manual supplied with m...

Page 138: ...nce intervals in order to ensure maximum reliability and retention of full service life Service Maintenance Intervals Service Hours 10 or Daily 50 or Weekly 100 200 250 400 500 600 Add l Periodic As R...

Page 139: ...ean Boom Option Check Maintain Pressures Check Water Pump Oil Change Initial Engine Fuel Filters Clean V1524 Engine Fuel Water Separator Drain V1524 Engine Air Cleaner Clean Service V1524 Engine Preve...

Page 140: ...Adjust Engine Oil and Filter Change Replace Engine Fuel Water Separator Clean Blower Oil Change Water Pump Oil Change Fuel Tank Sediment Remove Fuel Filters Replace Radiator Interior Water Jacket Cle...

Page 141: ...Piping Check V2403 Yearly Engine Closed Breather Rubber Piping Replace 2 Yrs Engine Differential Pressure Sensor Piping Replace 2 Yrs Engine Coolant Rubber Piping Replace 2 Yrs Engine Oil Separator R...

Page 142: ...tery Replace Belts Maintain Boom Cleanout Cover Remove Check for Clogs Sheaves Inspect Lights Replace Nozzles Inspect Clean Replace Slip Hook Replace Towing Chain Replace Storage Procedure Service Mai...

Page 143: ...ach machine Refer to the manual for engine service requirements and instructions Engine Oil Level Check 1 Engine Oil Dipstick 2 Engine Oil Fill Engine Fan Belt Check 3 Engine Fan Belt Refer to Fluid L...

Page 144: ...before starting the engine Fuel Tank Fill Fill fuel tank at the end of each day to prevent condensation Do not fill to the very top leave room for expansion Refer to Diesel Fuel Requirements page 12 1...

Page 145: ...d or deionized water until overflow tank level is between LOW and FULL marks NOTICE This machine was factory filled with a 50 50 mixture of Shell Rotella ELC NF Extended Life Nitrite Free coolant Comp...

Page 146: ...fluid through a 10 micron filter before adding it to the tank Check hydraulic fluid level Keep tank filled to sight glass upper half of sight gauge with required fluid Refer to Lubricants page 70 1 M...

Page 147: ...oil gauge 2 Blower Fill Ports Fill at breather ports to middle of sight glasses A Fill each gear end separately Do not fill past middle of sight glass Watch for leaks WARNING Never attempt to change o...

Page 148: ...ch will restrict the flow of debris and reduce tool performance Ensure nozzles are clean unclogged and working properly Replace nozzles as needed Check fittings and condition of hoses daily Tighten or...

Page 149: ...signs of loosening or damage Torque 3 4 10 x 2 1 2 Grade 5 bolts to 200 ft lb 271 Nm Contact your Vermeer dealer for approved parts Tank Full Shutdown Switch Check Ensure Tank Full Shutdown Switch shu...

Page 150: ...n Upper Gate Inlet valve to relieve tank pressure Step 2 Remove four wing nuts and cover Step 3 Lift out filter element 1 Step 4 Inspect filter element If dirty clean filter element with spray wand at...

Page 151: ...e Maintenance Initial engine oil and oil filter change replace Engine fuel pipes and clamp bands check Engine fuel water separator drain V2403 Refer to the Engine Operation Manual supplied with the ma...

Page 152: ...Boom Option Check Maintain Check boom PVC 1 for deep gouges and cracks Ensure packing gland 2 is adjusted properly for full seal Clean boom Spray water into boom end hose while in vacuum mode to remo...

Page 153: ...VX30 VX50 Gen3 ECO50 Vacuum Systems Maintenance 50 Service Hours or Weekly 60 19 Machine Grease 1 Tank Pivot Tube Two shots two grease points 2 Trailer Manual Jack Two shots two grease points 1 2...

Page 154: ...60 20 Maintenance 50 Service Hours or Weekly VX30 VX50 Gen3 ECO50 Vacuum Systems 3 Reverse Flow Valve Four shots one remote grease point 4 Strong Arm Pivot One shot one grease point 4 3...

Page 155: ...30 VX50 Gen3 ECO50 Vacuum Systems Maintenance 50 Service Hours or Weekly 60 21 5 Tank Lift Cylinders Two shots one grease point at bottom of each cylinder 6 Engine Shaft Two shots two grease points 5...

Page 156: ...ntenance 50 Service Hours or Weekly VX30 VX50 Gen3 ECO50 Vacuum Systems 7 Boom Cylinders Two shots three cylinders two grease points each 7 Raise Lower Extend Retract Boom Gate Valve Cylinder Cylinder...

Page 157: ...VX30 VX50 Gen3 ECO50 Vacuum Systems Maintenance 50 Service Hours or Weekly 60 23 8 Boom Bearing Two shots per bolt spacing Rotate boom while greasing to properly lubricate 8 Boom Bearing...

Page 158: ...60 24 Maintenance 50 Service Hours or Weekly VX30 VX50 Gen3 ECO50 Vacuum Systems 9 Boom Brake Pin One shot one grease point 10 Boom Tube Seal Two shots two grease points 10 9...

Page 159: ...float from sticking Check water tanks for any foreign debris such as sand or dirt If present use vacuum to remove Wash out gate valve gates 1 to prevent damage to gate The gate is the plates inside t...

Page 160: ...r System Wand 1400 1600 psi 97 110 bar Potholing Tool 1600 2000 psi 110 138 bar Vacuum Pressure Ensure gauge is at zero when engine is OFF If not refer to Vacuum Gauge Reset page 50 27 When machine is...

Page 161: ...ck 2 Oil Drain Change oil every 500 hours after initial oil change Refer to the Water Pump Operation Manual supplied with the machine for instructions WARNING Never attempt to change or add oil while...

Page 162: ...n V1524 Engine Air Cleaner Clean Service V1524 Engine Fan Belt Tension Adjust V1524 Engine Prevent Overheating Refer to the Engine Operation Manual supplied with the machine for instructions 1 Engine...

Page 163: ...ly Do not fill past middle of each sight glass Watch for leaks 2 Oil Sight Glasses 3 Oil Drains Change oil every 500 hours after initial oil change Refer to the Blower Operation Manual supplied with t...

Page 164: ...ged or have missing parts Safety Signs Check the machine for any worn or missing safety signs and operating decals Hardware Check the machine for loose worn or missing parts and hardware Tighten any l...

Page 165: ...ns clean Use soap and water not mineral spirits abrasive cleaners or other similar cleaners that will damage the sign Replace any damaged or missing safety signs When attaching signs the temperature o...

Page 166: ...excess scale buildup Minimize scale buildup by completely cooling the coil after each use Refer to the Hotbox Operation Manual supplied with machine for instructions WARNING Pressurized fluid can pene...

Page 167: ...fications page 70 1 Check lug nuts for tightness Refer to Specifications page 70 1 If the wheel has been removed tighten lug nuts in the sequence shown Re torque after 50 and then every 100 miles WARN...

Page 168: ...gine Refer to the manual for engine service requirements Refer to Engine Maintenance page 70 1 for oil change component locations Electric Hydraulic Power Pack Maintenance Hydraulic Oil Replace 1 Fill...

Page 169: ...ttery terminals to frame Do not jump start or charge a battery with frozen electrolyte In case of acid contact External Flush with plenty of water If eyes have been exposed flush with water for 15 min...

Page 170: ...terminal Step 5 Remove battery cell caps if equipped fill each cell with distilled water never add acid Install cell caps NOTICE In freezing weather run the engine immediately after filling the batter...

Page 171: ...c breakaway brake which engages if the trailer separates from the towing vehicle The electric system requires a 12 volt 5 amp hr battery Perform the following system test Step 1 Disconnect trailer ele...

Page 172: ...lowing electrical components Check all wire connections Check trailer plug for corrosion Check magnets for wear or shorting perform while adjusting brakes Check automatic brake controller Brakes Elect...

Page 173: ...ler it must be capable of automatic and manual brake application Do not use a brake controller that is purely manually operated If your towing vehicle is equipped with a manually operated controller r...

Page 174: ...e page 60 17 Fuel Water Separator Clean An Engine Operation Manual is supplied with each engine Refer to the manual for engine service requirements MAINTENANCE 500 SERVICE HOURS Engine Maintenance Fue...

Page 175: ...tenance 500 Service Hours 60 41 Fuel Filters Replace 1 Fuel Filter 2 Final Fuel Filter WARNING Fuel and fumes can explode and burn Shut off engine before refueling Keep heat flames and sparks away fro...

Page 176: ...s 2 Oil Sight Glass 3 Oil Drains Change blower oil every 500 service hours or twice yearly NOTICE Change oil more frequently if oil quality deteriorates or operating conditions are severe Refer to the...

Page 177: ...if the quality of the oil becomes poor or operating conditions are severe Refer to the Pump Operation Manual supplied with the machine for instructions Hotbox Maintenance Fuel Nozzle Replace Refer to...

Page 178: ...ully engages the fitting Step 3 Pump grease into the fitting The old displaced grease will begin to flow back out the cap around the grease gun nozzle NOTICE Rotate hub or drum while adding grease Ste...

Page 179: ...njection Pressure Check Engine EGR Cooler Check V2403 Engine Oil Separator Element Replace V2403 Refer to the Engine Operation Manual supplied with the machine for instructions Water Pump Service Seal...

Page 180: ...Operation Manual supplied with the machine for instructions MAINTENANCE YEARLY Engine Maintenance Engine Air Cleaner Element s Replace Engine Differential Pressure Sensor Piping Check V1524 Engine Ai...

Page 181: ...VX30 VX50 Gen3 ECO50 Vacuum Systems Maintenance Yearly 60 47 Hydraulic Oil Cooler Flush hydraulic oil cooler 1 fins yearly or sooner as required 1...

Page 182: ...e Oil Separator Rubber Piping Replace V2403 Engine DPF Related Rubber Piping Replace V2403 Engine EGR Cooler Rubber Piping Replace V2403 Engine Lubricant Rubber Piping Replace V2403 Radiator Hoses and...

Page 183: ...d water until overflow tank level is between LOW and FULL marks NOTICE This machine was factory filled with a 50 50 mixture of Shell Rotella ELC NF Extended Life Nitrite Free coolant Compatible coolan...

Page 184: ...The replacement battery must be a 12 volt battery Refer to Machine Specifications page 70 3 for battery specifications WARNING Battery post terminals and related accessories contain lead and lead com...

Page 185: ...IVE cable and red cover 2 then install NEGATIVE cable and black cover 1 Boom Cleanout Cover Remove Check for Clogs If boom obstruction is suspected Step 1 Follow Shutdown Procedure page 23 1 Step 2 Op...

Page 186: ...t nozzles on all water tools Replace damaged nozzles Always replace a nozzle with a nozzle of the same type and orifice size Consult Parts Manual for replacement part number 1 Nozzle To inspect clean...

Page 187: ...Replace Highway Lights Step 1 Unplug light connector from terminal Step 2 Remove light from grommet 1 Step 3 Replace light Step 4 Plug light connector into terminal Additional Lights Replace as neede...

Page 188: ...e gauge can be used to determine uneven and abnormal wear NOTICE When placing the new belt in the groove the top of the belt should be flush with the outer diameter of the sheave If the belt top is be...

Page 189: ...g belt life When checking sheave alignment the straightedge should touch the sheaves at the four points indicated with arrows Check both front and back alignment Slip Hook Replace Replace towing chain...

Page 190: ...efer to the Parts Manual for ordering replacements Refer to the Engine Operation Manual supplied with machine for engine storage instructions Refer to the Blower Operation Manual supplied with machine...

Page 191: ...s to be stored under adverse conditions or for extended periods of time take the following additional precautions to prevent damage Store blower in a clean dry heated if possible area Ensure inlet and...

Page 192: ...ure absence of rust Remove all protective coverings Drain any water and sediment from fuel tank Fill fuel tank Check battery fluid level charge battery and install in machine Refer to the Engine Opera...

Page 193: ...ild within tank Rear door on tank not sealed Clean door seal Close door completely Suction line plugged Unplug suction line Float ball stuck against the seal Remove float ball from seal Air leaks Chec...

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Page 195: ...Inc 12V Electric Hydraulic Power Pack ATF Dexron II or equivalent 4 5 qt 4 3 L Use caution not to get dirt or other contaminants into system when servicing Filter all fluid through a 10 micron filter...

Page 196: ...GI Grade 2 with additives to protect against wear rust and oxidation Fittings and grease applicator nozzle must be clean before applying grease Replace all missing fittings General Lubricating Oil Ver...

Page 197: ...221 cm 87 221 cm 92 233 cm 92 233 cm Brake Type Electric Electric Electric Electric Electric Hitch Type Pintle Pintle Pintle Pintle Pintle GVWR 9999 lb 4536 kg 12 000 lb 5443 kg 9999 lb 4536 kg 18 000...

Page 198: ...218 cm 92 233 cm 92 233 cm Brake Type Electric Electric Electric Electric Hitch Type Pintle Pintle Pintle Pintle GVWR 12 000 lb 5443 kg 9999 lb 4536 kg 18 000 lb 8165 kg 16 000 lb 7258 kg Trailer Axl...

Page 199: ...10 lb gal 1 2 kg L for spoil General Tow ECO50 500 ECO50 800 Empty Weight 5450 lb 2472 kg 6085 lb 2760 kg Empty Weight w Boom 6650 lb 3016 kg 7285 lb 3304 kg Length 175 445 cm 203 516 cm Width 97 246...

Page 200: ...VX50Gen3 800G ECO50 800 2 205 gal 1552 L Water pump pressure 5 6 gpm 21 2 L min 3000 psi 207 bar Vacuum pump blower 1025 cfm 29 m3 min 15 381 mm HG 13 330 mm HG in high altitude applications with a t...

Page 201: ...F coolant Chevron Delo ELC NF Exxon Mobil Delvac ELC NF Never add pure antifreeze to the system always dilute to a 50 50 mixture Engine VX50Gen3 500 500 LT 800 800 LT ECO50 500 800 Model Kubota V2403...

Page 202: ...11 6 10 5 9 4 Earth wet excavated 1 6 100 2700 1601 13 4 12 1 10 8 9 6 Sand dry 1 6 100 2700 1601 13 4 12 1 10 8 9 6 Clay wet lump 1 6 100 2700 1601 13 4 12 1 10 8 9 6 Sand rammed 1 68 105 2835 1682...

Page 203: ...I of water wand GPM of water flow CFM of vacuum IN HG of vacuum Individual operator Antifreeze Dilution Chart Freeze point is the temperature at which ice crystals begin to form Burst point is the tem...

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Page 205: ...st 60 39 Brake System Check 60 9 Brakes Electric Test Adjust 60 38 Breakaway Brake Circuit Test 60 37 C Capacities 70 6 Cold Weather Precautions 50 1 Cold Weather Starting 22 2 Controls 20 1 Crystalli...

Page 206: ...20 24 Locate Buried Utilities 40 5 Lubricants 70 1 M Machine Clean 50 22 60 14 Machine Grease 60 19 Machine Grease 60 2 Machine Components Check Clean Maintain 60 25 60 30 Machine Location 40 17 Machi...

Page 207: ...Coolant ELC Change 60 48 Receiving and Delivery Report i Recommended Fluids 60 3 Remote Control Boom Option 20 18 Reporting Safety Defects 30 1 Review of Operation iii S Safety Chain Electrical Connec...

Page 208: ...tore for Transport 30 5 Vacuum Excavator Troubleshooting 65 1 Vacuum Gauge Reset 50 27 Vacuum Hoses and Tooling Connect 50 4 Vacuum Hoses and Tools Check 40 17 Vacuum Relief Valves 50 2 Valves 20 11 V...

Page 209: ...nia any off road diesel vehicle may be subject to the California Air Resources Board In Use Off Road Diesel Vehicle Regulation It therefore could be subject to retrofit or accelerated turnover require...

Page 210: ...ine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm CALIFORNIA Proposition 65 Warning Battery posts terminals and re...

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McLaughlin EC050-500, Operator And Maintenance Manual

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