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Warranty

LIMITED WARRANTY

McElroy Manufacturing, Inc. (McElroy) warrants all 

products manufactured, sold and repaired by it to be 

free from defects in materials and workmanship, its 

obligation under this warranty being limited to repairing 

or replacing at its factory and new products, within 

years

 after shipment, with the exception of purchased 

items (such as electronic devices, pumps, switches, etc.), 

in which case that manufacturer’s warranty applies. 

Warranty applies when returned freight is prepaid and 

which, upon examination, shall disclose to have been 

defective. This warranty does not apply to any product 

or component which has been repaired or altered by 

anyone other than McElroy or has become damaged 

due to misuse, negligence or casualty, or has not been 

operated or maintained according to McElroy’s printed 

instructions and warnings. This warranty is expressly in 

lieu of all other warranties expressed or implied. The 

remedies of the Buyer are the exclusive and sole remedies 

available and Buyer shall not be entitled to receive any 

incidental or consequential damages. Buyer waives 

the benefit of any rule that disclaimer of warranty shall 

be construed against McElroy and agrees that such 

disclaimers herein shall be construed liberally in favor of 

McElroy.

RETURN OF GOODS

Buyer agrees not to return goods for any reason except 

upon the written consent of McElroy obtained in advance 

of such return, which consent, if given, shall specify the 

terms and conditions and charges upon which any such 

return may be made. Materials returned to McElroy, for 

warranty work, repair, etc., 

must have a Return Material 

Authorization (RMA) number

, and be so noted on the 

package at time of shipment. For assistance, inquiry shall 

be directed to:
McElroy Manufacturing, Inc.

P.O. Box 580550

833 North Fulton Street Tulsa, Oklahoma 74158-0550
PHONE: (918) 836–8611, FAX: (918) 831–9285. 

EMAIL:  [email protected]

Note:

  Certain repairs, warranty work, and inquiries may 

be directed, at McElroy’s discretion, to an authorized 

service center or distributor.

TX02486-12-3-13

DISCLAIMER OF LIABILITY

McElroy accepts no responsibility of liability for fusion 

joints. Operation and maintenance of the product is the 

responsibility of others. We recommend qualified joining 

procedures be followed when using McElroy fusion 

equipment.
McElroy makes no other warranty of any kind whatever, 

express or implied; and all implied warranties of 

merchantability and fitness for a particular purpose which 

exceed the aforestated obligation are hereby disclaimed 

by McElroy.

PRODUCT IMPROVEMENT

McElroy reserves the right to make any changes in or 

improvements on its products without incurring any 

liability or obligation to update or change previously sold 

machines and/or the accessories thereto.

INFORMATION DISCLOSED

No information of knowledge heretofore or hereafter 

disclosed to McElroy in the performance of or in 

connection with the terms hereof, shall be deemed to be 

confidential or proprietary, unless otherwise expressly 

agreed to in writing by McElroy and any such information 

or knowledge shall be free from restrictions, other than a 

claim for patent infringement, is part of the consideration 

hereof.

PROPRIETARY RIGHTS

All proprietary rights pertaining to the equipment or 

the components of the equipment to be delivered by 

McElroy hereunder, and all patent rights therein, arising 

prior to, or in the course of, or as a result of the design 

or fabrication of the said product, are exclusively the 

property of McElroy.

LAW APPLICABLE

All sales shall be governed by the Uniform Commercial 

Code of Oklahoma, U.S.A.

Register your product online to activate your 

warranty:www.McElroy.com/fusion

(Copy information listed on the machine nameplate here 

for your records).

Model No.

Serial No.

Date Received

Distributor

Summary of Contents for 220002

Page 1: ...Manual 224901 Revision T 10 18 2 3 4 6 63mm 90mm 110mm 125mm 160mm Hot Tap Tools Operator s Manual...

Page 2: ...oduct and other products could be protected by patents or have patents pending All the latest patent information is available at patent mcelroy com Cancer and Reproductive Harm www P65warnings ca gov...

Page 3: ...ance your efficiency productivity and safety in the proper use of McElroy machines McElroy University classes are structured so that the skills learned and the machines used in each class closely matc...

Page 4: ...Fulton Street Tulsa Oklahoma 74158 0550 PHONE 918 836 8611 FAX 918 831 9285 EMAIL fusion McElroy com Note Certain repairs warranty work and inquiries may be directed at McElroy s discretion to an aut...

Page 5: ...Pressure Test Tool Make up 5 1 Clamp Tool in Fusion Machine 5 1 Begin Tapping 5 1 Retract Cutter 5 2 Close Valve or Squeeze Off Nipple 5 2 Bleed Off All Pressure 5 2 Cut the Tool Off 5 2 Complete Serv...

Page 6: ...MPORTANT can help you do a better job or make your job easier in some way TX00030 12 1 92 PELIGRO Read and Understand Do not operate this equipment until you have carefully read and understand all the...

Page 7: ...hard hat safety shoes safety glasses and other applicable personal protective equipment Remove jewelry and rings and do not wear loose fitting clothing or long hair that could catch on controls or mo...

Page 8: ...being fused Follow the procedure carefully and adhere to all specified parameters NOTICE Failure to follow pipe manufacturer s procedure could result in a bad joint Always follow pipe manufacturer s...

Page 9: ...machine or electrofusion coupling to fuse two pipes together IMPORTANT A butt fusion machine is required to fuse to the hot tap tool TX01131 10 02 17 CD326 9 2 7 96 Fusion Procedures Use standard fac...

Page 10: ...he hot tap cutter could drop the cut coupon into the main pipe Use a compact pipe cutter and insert the cutter around the test port with the cutter flush against the saddle Rotate the cutter until the...

Page 11: ...02 17 CD00331 11 5 96 Hot Tap Tool Make up length Cutter Dimensions 63mm 41 7 8 1064mm 1 8 3mm 3 5 8 L x 1 1 2 D 92mm L x 38mm D 90mm 52 3 4 1340mm 1 8 3mm 2 7 8 L x 2 1 4 D 73mm L x 57mm D 110mm 55...

Page 12: ...the measured components Fuse branch saddle to main using appropriate sidewall fusion machine Fuse ball valve to nipple using appropriate fusion machine Fuse other end of ball valve to the hot tap too...

Page 13: ...e the nipple to the ball valve using the appropriate fusion machine Cut excess from nipple so the overall length of the assembly matches the table below Be sure to leave some material for face off and...

Page 14: ...being tapped TX01149 10 02 17 Begin Tapping Attach the ratchet wrench to the hex at the end of the cutter drive shaft Using a manual fusion machine apply moderate pressure on the movable handle and r...

Page 15: ...nd loosen the movable jaw enough to allow the bearing housing to come out of the jaw The cutter shaft can move back with force when unclamped from jaw Stand clear of shaft travel to avoid the possibil...

Page 16: ...the service line to pressurize TX01157 11 18 96 Complete Service Line Make fusion to complete the service line TX01156 10 02 17 Prepare Tool For Next Tap Remove coupon from cutter using a long handled...

Page 17: ...bs 11 8 Kg 63mm tool 13 1 lbs 6 0 Kg 90mm tool 15 6 lbs 7 1 Kg 110mm tool 17 lbs 7 7 Kg 125mm tool 19 5 lbs 8 9 Kg 160mm tool 21 2 lbs 9 6 Kg Maximum working pressure Same pressure rating as pipe bein...

Page 18: ......

Page 19: ...his manual is waterproof tear resistant grease resistant abrasion resistant and the bonding quality of the printing ensures a readable durable product The material does not contain any cellulose based...

Page 20: ......

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